Carrier AGAGC9PNS01D Installation Instructions Manual
Carrier AGAGC9PNS01D Installation Instructions Manual

Carrier AGAGC9PNS01D Installation Instructions Manual

Gas conversion kit, propane to natural condensing (90%+) furnaces 40,000 btuh to 140,000 btuh models only

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AGAGC9PNS01D
Gas Conversion Kit, Propane to Natural
Condensing (90%+) Furnaces
40,000 BTUh to 140,000 BTUh Models Only
NOTE: Read the entire instruction manual before starting the
installation.
SAFETY CONSIDERATION
WARNING
!
FIRE, EXPLOSION, ELECTRICAL SHOCK, AND
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury or death.
This conversion kit shall be installed by a qualified service agency in
accordance with the manufacturer's instructions and all applicable
codes and requirements of the authority having jurisdiction. If the
information in these instructions is not followed exactly, a fire,
explosion, or production of carbon monoxide could result causing
property damage, personal injury, or loss of life. The qualified service
agency is responsible for the proper installation of this furnace with this
kit. The installation is not proper and complete until the operation of the
converted appliance is checked as specified in the manufacturer's
instructions supplied with the kit.
AVERTISSEMENT
!
LE FEU, L'EXPLOSION, CHOC ELECTRIQUE,
ET MONOXYDE DE CARBONE EMPOISONNER
Cette trousse de conversion doit être installée par un servie d'entretien
qualifié, selon les instructions du fabricant et selon toutes les exigences
et tous les codes pertinents de l'autorité compétente. Assurezvous de
bien suivre les instructions dans cette notice pour réduire au minimum
le risque d'incendie, d'explosion ou la production de monoxyde de
carbone pouvant causer des dommages matériels, de blessure ou la
mort. Le service d'entretien qualifié est responsable de l'installation de
cette trousse. L'installation n'est pas adéquate ni complète tant que le
bon fonctionnement de l'appereil converti n'a pas été vérfié selon les
instructions du fabricant fornies avec la trousse.
Installing and servicing heating equipment can be hazardous due to gas
and electrical components. Only trained and qualified personnel should
install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions such as
cleaning and replacing air filters. Trained service personnel must
perform all other operations. When working on heating equipment,
Installation Instructions
A200203
observe precautions in the literature, on tags, and on labels attached to or
shipped with the unit, and other safety precautions that may apply.
Follow all safety codes. In the United States, follow all safety codes
including the current edition of the National Fuel Gas Code (NFGC)
NFPA No. 54/ANSI Z223.1. In Canada, refer to the current edition of the
National Standard of Canada, Natural Gas and Propane Installation
Codes (NSCNGPIC), CAN/CSA-B149.1 and .2. Wear safety glasses and
work gloves. Have a fire extinguisher available during start-up,
adjustment steps, and service calls.
Recognize safety information. This is the safety-alert symbol
you see this symbol on the furnace and in instructions or manuals, be
alert to the potential for personal injury. Understand the signal words
DANGER, WARNING, CAUTION and NOTE. The words DANGER,
WARNING, and CAUTION are used with the safety alert symbol.
DANGER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which could
result in personal injury or death. CAUTION is used to identify unsafe
practices which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions which will
result in enhanced installation, reliability, or operation.
INTRODUCTION
WARNING
!
FIRE, EXPLOSION, ELECTRICAL SHOCK AND
CARBON MONOXIDE POISONING HAZARD
Failure to follow instructions could result in personal injury, death or
property damage.
Improper installation, adjustment, alteration, service, maintenance, or
use can cause carbon monoxide poisoning, explosion, fire, electrical
shock, or other conditions, which could result in personal injury or
death. Consult your distributor or branch for information or assistance.
The qualified installer or agency must use only factory-authorized kits
or accessories when servicing this product.
WARNING
!
FIRE, EXPLOSION, ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury, death or
property damage.
Gas supply MUST be shut off before disconnecting electrical power
and proceeding with conversion.
. When

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Summary of Contents for Carrier AGAGC9PNS01D

  • Page 1 AGAGC9PNS01D Gas Conversion Kit, Propane to Natural Condensing (90%+) Furnaces 40,000 BTUh to 140,000 BTUh Models Only Installation Instructions NOTE: Read the entire instruction manual before starting the observe precautions in the literature, on tags, and on labels attached to or installation.
  • Page 2: Installation

    AGAGC9PNS01D Gas Conversion Kit, Propane to Natural: Installation Instructions TWO-STAGE & MODULATING CONDENSING WARNING FURNACES Table 3 – Two-Stage & Modulating Model Numbers ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD Model Numbers Beginning with: Failure to follow this warning could result in personal injury, death or...
  • Page 3 AGAGC9PNS01D Gas Conversion Kit, Propane to Natural: Installation Instructions ORIFICE SELECTION/DERATE 3. Support the manifold and remove the four (4) screws that secure the manifold assembly to the burner box and set aside. CAUTION 4. Note the location of the green/yellow wire ground wire for re-assembly later, see Fig.
  • Page 4 AGAGC9PNS01D Gas Conversion Kit, Propane to Natural: Installation Instructions SINGLE-STAGE GAS VALVE TWO-STAGE GAS VALVE TWO-STAGE FURNACE SINGLE-STAGE FURNACE (TABULATED DATA BASED ON 20,000 BTUH PER BURNER, DERATED 2%/1000 FT (305M) ABOVE SEA LEVEL) (TABULATED DATA BASED ON 20,000 BTUH HIGH-HEAT / 13,000 BTUH LOW-HEAT PER BURNER,...
  • Page 5: Modulating Gas Valve

    AGAGC9PNS01D Gas Conversion Kit, Propane to Natural: Installation Instructions MODULATING GAS VALVE MODULATING GAS VALVE (60,000 BTUh ONLY) Table 6 to be used with Modulating Furnaces EXCEPT the 60,000 Table 7 to be used with Modulating Furnaces 60,000 BTUh INPUT IN BTUh INPUT IN 21-IN.
  • Page 6 AGAGC9PNS01D Gas Conversion Kit, Propane to Natural: Installation Instructions SINGLE-STAGE GAS VALVE A221025 A221025FR Fig. 5 – Conversion Kit Rating Plate (40,000 BTUh to 140,000 BTUh ONLY) Single-Stage Furnace TWO-STAGE GAS VALVE A221024 A221024FR Fig. 6 – Conversion Kit Rating Plate (40,000 BTUh to 140,000 BTUh ONLY) Two-Stage Furnace...
  • Page 7 AGAGC9PNS01D Gas Conversion Kit, Propane to Natural: Installation Instructions MODULATING GAS VALVE A221023 A221023FR Fig. 7 – Conversion Kit Rating Plate (40,000 BTUh to 140,000 BTUh ONLY) Modulating Furnace INSTALL ORIFICES 2. Insert one-piece burner in slot on sides of burner box and slide burner back in place.
  • Page 8: Unit Operation Hazard

    AGAGC9PNS01D Gas Conversion Kit, Propane to Natural: Installation Instructions CONVERT GAS VALVE Regulator Seal Cap CAUTION Regulator Adjustment Screw SINGLE-STAGE Regulator Spring UNIT OPERATION HAZARD ON/OFF Switch Propane - White 8.5 turns Natural Gas - Silver 8.5 turns 1/2” NPT Inlet...
  • Page 9 AGAGC9PNS01D Gas Conversion Kit, Propane to Natural: Installation Instructions MANIFOLD PRESSURE TAP SET SCREW: REGULATOR SEAL CAP 3/32” HEX HEAD ACCEPTS INLET PRESSURE TAP (REGULAR ADJ. UNDER CAP) 5/16” HOSE CONNECTION SET SCREW: 3/32” HEX HEAD ACCEPTS 5/16” HOSE CONNECTION OUTP 1/2”...
  • Page 10: Fire Or Explosion Hazard

    AGAGC9PNS01D Gas Conversion Kit, Propane to Natural: Installation Instructions WARNING FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in personal injury, death, and/or property damage. Never test for gas leaks with an open flame. Use a commercially 1/2”...
  • Page 11: Check Inlet Gas Pressure

    AGAGC9PNS01D Gas Conversion Kit, Propane to Natural: Installation Instructions Single Stage Gas Valve 5. Install the remaining manifold mounting screws. 6. Connect the wires to the flame sensor and hot surface igniter. HEAT OFF-DELAY J2 DEFEAT 7. Connect the connector harness to gas valve.
  • Page 12 AGAGC9PNS01D Gas Conversion Kit, Propane to Natural: Installation Instructions Two-Stage Gas Valve 1. Enable two-stage thermostat on control board by: a. For boards with DIP switches, turn SW1-2 on furnace control ON, see Fig. COMMUNICATION CONTINUOUS FAN OUTDOOR SW4 SETUP...
  • Page 13 AGAGC9PNS01D Gas Conversion Kit, Propane to Natural: Installation Instructions 1. Turn Setup Switch SW1 (LHT or TT) on furnace control ON, see small back-up wrench on tee when tightening gas inlet pipe plug. Fig. Or, on some models, tighten set screw on inlet tower pressure tap with a 3/32-in.
  • Page 14: Set Gas Input Rate

    AGAGC9PNS01D Gas Conversion Kit, Propane to Natural: Installation Instructions SET GAS INPUT RATE 10. Adjust high heat input rate manifold pressure for propane gas. 11. Turn high heat adjusting screw counterclockwise (out) to decrease Burner Flame input rate or clockwise (in) to increase input rate.
  • Page 15 AGAGC9PNS01D Gas Conversion Kit, Propane to Natural: Installation Instructions 14. Turn off furnace power supply. 3. Verify the Minimum Heat manifold pressure is correct, based on the manifold pressure table on Conversion Kit Rating Plate. 15. Remove manometer from the manifold pressure tap of the gas valve.
  • Page 16: Fire Hazard

    AGAGC9PNS01D Gas Conversion Kit, Propane to Natural: Installation Instructions 13. Turn furnace gas valve switch to ON position. 14. Turn on furnace power supply. 15. Set room thermostat to call for heat. 16. Check pressure tap plug for gas leaks when main burners ignite.

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