Advertisement
Quick Links
AGAGC9NPS01A
NOTE:Read the entire instruction manual before starting the
installation.
SAFETY CONSIDERATION
WARNING
!
FIRE, EXPLOSION, ELECTRICAL SHOCK, AND CARBON
MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury or
death.
This conversion kit shall be installed by a qualified service
agency in accordance with the manufacturer's instructions
and all applicable codes and requirements of the authority
having jurisdiction. If the information in these instructions is not
followed exactly, a fire, explosion, or production of carbon
monoxide could result causing property damage, personal
injury, or loss of life. The qualified service agency is
responsible for the proper installation of this furnace with this
kit. The installation is not proper and complete until the
operation of the converted appliance is checked as specified
in the manufacturer's instructions supplied with the kit.
AVERTISSEMENT
!
LE FEU, L'EXPLOSION, CHOC ELECTRIQUE,
ET MONOXYDE DE CARBONE EMPOISONNER
Cette trousse de conversion doit être installée par un servie
d'entretien qualifié, selon les instructions du fabricant et selon
toutes les exigences et tous les codes pertinents de l'autorité
compétente. Assurezvous de bien suivre les instructions dans
cette notice pour réduire au minimum le risque d'incendie,
d'explosion ou la production de monoxyde de carbone
pouvant causer des dommages matériels, de blessure ou la
mort. Le service d'entretien qualifié est responsable de
l'installation de cette trousse. L'installation n'est pas adéquate
ni complète tant que le bon fonctionnement de l'appereil
converti n'a pas été vérfié selon les instructions du fabricant
fornies avec la trousse.
Installing and servicing heating equipment can be hazardous
due to gas and electrical components. Only trained and qualified
personnel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. Trained service
40,000 BTUH to 140,000 BTUH Models Only
Installation Instructions
CERTIFIED
Specifications subject to change without notice.
Natural---to---Propane for
Condensing (90%+) Furnaces
personnel must perform all other operations. When working on
heating equipment, observe precautions in the literature, on
tags, and on labels attached to or shipped with the unit, and
other safety precautions that may apply.
Follow all safety codes. In the United States, follow all safety
codes including the current edition of the National Fuel Gas
Code (NFGC) NFPA No. 54/ANSI Z223.1. In Canada, refer to
the current edition of the National Standard of Canada, Natural
Gas
and
Propane
CAN/CSA--B149.1 and .2. Wear safety glasses and work
gloves. Have a fire extinguisher available during start--up,
adjustment steps, and service calls.
Recognize safety information. This is the safety--alert symbol
. When you see this symbol on the furnace and in
instructions or manuals, be alert to the potential for personal
injury. Understand the signal words DANGER, WARNING,
CAUTION and NOTE. The words DANGER, WARNING, and
CAUTION are used with the safety alert symbol. DANGER
identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which may result in minor personal
injury or product and property damage. NOTE is used to
highlight suggestions which will result in enhanced installation,
reliability, or operation.
INTRODUCTION
WARNING
!
FIRE, EXPLOSION, ELECTRICAL SHOCK AND CARBON
MONOXIDE POISONING HAZARD
Failure to follow instructions could result in personal injury,
death or property damage.
Improper
installation,
maintenance, or use can cause carbon monoxide poisoning,
explosion, fire, electrical shock, or other conditions, which
could result in personal injury or death. Consult your
distributor or branch for information or assistance. The
qualified installer or agency must use only factory--authorized
kits or accessories when servicing this product.
WARNING
!
FIRE, EXPLOSION, ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury,
death or property damage.
Gas supply MUST be shut off before disconnecting electrical
power and proceeding with conversion.
AG- -KC019SNP- -01 4/10/2019
1
Gas Conversion Kit
Installation
Codes
(NSCNGPIC),
adjustment,
alteration,
service,
Advertisement
Subscribe to Our Youtube Channel
Related Manuals for Carrier AGAGC9NPS01A
Summary of Contents for Carrier AGAGC9NPS01A
- Page 1 AGAGC9NPS01A Gas Conversion Kit Natural---to---Propane for Condensing (90%+) Furnaces 40,000 BTUH to 140,000 BTUH Models Only Installation Instructions personnel must perform all other operations. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to or shipped with the unit, and other safety precautions that may apply.
-
Page 2: Description And Usage
DESCRIPTION AND USAGE WARNING This kit is designed for use in the furnaces listed in Table 2 or ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD Table 3, see Table 1 for kit contents. To accommodate many different furnace models, more parts are shipped in kit than will Failure to follow this warning could result in personal injury, death or property damage. - Page 3 MANIFOLD/ORIFICE/BURNER Figure 3 Burner Assembly REMOVAL BURNER SUPT. ASSY IGNITER BRACKET, IGNITER CAUTION UNIT OPERATION HAZARD BURNER ASSY Failure to follow this caution may result in unit damage or improper operation. Label all wires prior to disconnection when servicing controls. PRUDENCE FLAME ROLLOUT SWITCH...
- Page 4 Figure 5 Conversion Kit Rating Plate (40,000 BTUH to 140,000 BTUH ONLY) Single- -Stage Gas Valve A190112 A190113 Two- -Stage Gas Valve A190117 A190118 AG- -KC019SNP- -01 Specifications subject to change without notice.
- Page 5 Modulating Gas Valve A190115 A190116 INSTALL ORIFICES Figure 6 Gas Conversion Kit 1. Install main burner orifices. Do not use Teflon tape. Finger--tighten orifices at least one full turn to prevent cross--threading, then tighten with wrench. 2. There are enough orifices in each kit for largest furnace. Discard extra orifices.
- Page 6 CONVERT GAS VALVE Figure 7 Mixer Screw Location CAUTION UNIT OPERATION HAZARD Failure to follow this caution may result in unit damage or Drill out with 1.9” improper operation. 7/64” drill bit (48.76 mm) Do NOT use this kit if the gas valve has a green label (26,000 BTUH model) on it.
- Page 7 Two Stage Gas Valve Figure 10 Gas Valve (Single Stage) Refer to Figure 11. Gas Valve (Single Stage) without Tower Pressure Ports Figure 11 Gas Valve (Two- -Stage) Regulator Seal Cap Automatic Gas Valve (Two- -Stage) without Tower Pressure Ports Regulator Adjustment Screw Regulator Seal Cap...
- Page 8 6. Turn high heat stage adjusting screw clockwise (in) 13.5 Automatic Control Valve (Modulating) Figure 14 full turns. This will increase the manifold pressure closer without Tower Pressure Ports to the propane set point. MODULATING 7. Turn low heat stage adjusting screw clockwise (in) 9.5 full ON/OFF Switch turns.
- Page 9 INSTALL LOW GAS PRESSURE 3. Apply pipe dope sparingly to the male threads of the 1/8-in. (3 mm) brass street tee. Install the male end of the SWITCH street tee as shown in Figure 15. One opening on the street tee should face you. The other opening should be NOTE:Install the Low Gas Pressure Switch before installing the parallel with the inlet of the gas valve.
- Page 10 MODIFY PRESSURE SWITCH WIRING female threads face point to the male threads of the 2--in brass nipple. CAUTION 9. With a small back--up wrench on the brass street elbow, tighten the brass street tee with a small wrench until the fittings are tight and the male portion of the threads point UNIT OPERATION HAZARD away from you.
- Page 11 screw on inlet tower pressure tap no more than one full WARNING turn with the 3/32--in. hex wrench. (see Figure 10) 2. Verify manometer is connected to inlet pressure tap on ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD gas valve. (See Figure 10) Failure to follow this warning could result in personal injury, 3.
- Page 12 Variable Speed Blower, Two- -Stage Gas Valve Figure 19 Example of Variable Speed Furnace Control for ECM (VCA) Blower Motor COMMUNICATION CONTINUOUS FAN OUTDOOR SW4 SETUP CONNECTOR (CF) AIRFLOW AIR TEMP SWITCHES SETUP SWITCHES CONNECTOR MODEL PLUG CONNECTOR SW1 SETUP SWITCHES AND BLOWER OFF- DELAY...
- Page 13 Fixed Speed Blower (FCT), Two- -Stage Gas Valve Figure 20 Example of Two- -Stage Furnace Control SET UP SWITCHES THERMOSTAT TYPE (TT) AND HEAT OFF--DELAY TWINNING AND/OR COMPONENT TEST TERMINAL 24--V THERMOS TAT TERMINALS TEST / TWIN HUMIDIFIER TERMINAL 24VAC (24 VAC 0.5 AMPS MAX) TRANSFORMER 24 VAC CONNECTIONS...
- Page 14 Modulating Gas Valve Figure 21 Example of Modulating Furnace Control for ECM Blower Motor COMMUNICATION CONTINUOUS FAN OUTDOOR SW4 SETUP CONNECTOR (CF) AIRFLOW AIR TEMP SWITCHES SETUP SWITCHES CONNECTOR MODEL PLUG PL8 - MODULATING CONNECTOR GAS VALVE CONNECTOR SW1 SETUP SWITCHES AND BLOWER OFF- DELAY...
-
Page 15: Set Gas Input Rate
CHECK FURNACE AND MAKE SET GAS INPUT RATE ADJUSTMENTS Figure 22 Burner Flame WARNING Burner Flame Burner FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in personal injury, death, and/or property damage. Never test for gas leaks with an open flame. Use a commercially available soap solution made specifically for the detection of leaks to check all connections. - Page 16 8. When correct input is obtained, main burner flame should 16. Remove manometer from the manifold pressure tap of the gas valve. be clear blue, almost transparent. (See Figure 22) 9. Jumper R and W/W1 and W2 on control center thermostat 17.
- Page 17 6. Turn rotary adjustment switch no more than one click per 8. Turn gas supply manual shutoff valve to OFF position. second until you obtain the required manifold pressure. 9. Turn off furnace power supply. Turn setup switch SW1--2 Main burner flame should be clear blue, almost transparent. to OFF.
-
Page 18: Label Application
The closed switch completes control circuit. Should an address of organization making this conversion are interruption or reduction in gas supply occur, the gas pressure at required. (See Figure 24) 2. Attach Conversion Rating Plate Label 344675--201 to switch drops below low gas pressure switch setting, and switch outer door of furnace.
Need help?
Do you have a question about the AGAGC9NPS01A and is the answer not in the manual?
Questions and answers