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Summary of Contents for Schmalz FXP-i
- Page 1 Area gripper FXP-i/FMP-i Operating Instructions WWW.SCHMALZ.COM EN · 30.30.01.02851 · 01 · 03/22...
- Page 2 © J. Schmalz GmbH, 03/22 This document is protected by copyright. J. Schmalz GmbH retains the rights established thereby. Reproduction of the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law. Any modifications to or abridgments of the document are prohibited without explicit written agreement from J.
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Page 3: Table Of Contents
4.4.2 FMP-i Performance Data ......................24 4.4.3 Overview of Variants ........................24 4.4.4 Dimensions of Area Gripper FXP-i ....................25 4.4.5 Dimensions of Area Gripper FMP-i ....................26 4.4.6 Pneumatic Circuit Diagram and Time Diagram for NO Version ............ 27 4.4.7... - Page 4 Contents Operating and Menu Concept ..................... 33 Button Assignments in Display Mode................... 33 5.1.1 Opening the Menu ........................33 5.1.2 Displaying the Basic Settings (Slide Show) ................... 34 Main Menu ........................... 34 5.2.1 Functions in the Main Menu ......................34 5.2.2 Changing the Parameters of the Main menu ................
- Page 5 Contents 7.23 Production Setup Profiles ......................53 7.24 Energy and Process Control (EPC) ....................53 7.25 Condition Monitoring (CM) [0x0092] ................... 54 7.25.1 Energy Monitoring (EM) [0x009B, 0x009C, 0x009D] ..............57 7.25.2 Predictive Maintenance (PM) ....................... 58 7.25.3 Reading the EPC Values ........................ 59 Transportation and Storage ......................
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Page 6: Important Information
Failure to follow the information in these operating instructions may result in life-threatening injuries. Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions. If you still have questions after reading the technical documentation, contact Schmalz service at: www.schmalz.com/services... -
Page 7: Symbol
Important Information 1.4 Symbol This symbol indicates useful and important information. This symbol represents a prerequisite that must be met prior to an operational step. This symbol represents an action to be performed. This symbol represents the result of an action. Actions that consist of more than one step are numbered: 1. -
Page 8: Fundamental Safety Instructions
2.2 Non-Intended Use Schmalz accepts no liability for damages caused by the use of the area gripper for purposes other than those described under intended use. The use of the area gripper for loads that are not specified in the order confirmation or have different physical properties than those specified in the order confirmation shall be considered non-intended use. -
Page 9: Danger Zone
Fundamental Safety Instructions 2.3 Danger Zone Persons in the working area of the area gripper may suffer life-threatening injuries. The danger zone of the gripper is exclusively determined by the automatic system, such as the robot, handling system or gantry, and must be secured by the customer. It includes the following areas: •... -
Page 10: Technical Condition
Fundamental Safety Instructions 2.6 Technical Condition The safety and functionality will be impaired if the product is operated in a defective state. Schmalz assumes no liability for consequences of modifications over which it has no control. 1. The product must only be operated when in perfect technical working order – i.e., in its original condition. -
Page 11: Product Description
The area gripper is usually connected to a gantry or robot, which makes it possible to lift and move loads. FXP-i Version The integrated ejector generates the vacuum required for this purpose. The vacuum keeps the load attached to the area gripper. -
Page 12: Setting Down The Load
Product Description FMP-i Version On the version for external vacuum generators, the valve is opened using the suction command. This ensures that the vacuum reaches the inside of the gripper so that products can be lifted. • In the NO (normally open) variant, the valve is closed when the suction signal is received. •... - Page 13 Product Description Step Sketch Description There is no vacuum at the suction cells. The vacuum generator is switched off or separated from the suction cells in another way. Position the area gripper on the load – compress the sealing plate or suction cup according to the specifications.
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Page 14: Area Gripper Design
Area gripper FMP-i Main body Sliding block strips Insert element for optimizing the flow Valve film Sealing plate Ejector assembly FXP-i (functional unit) Silencer FXP-i Valve assembly FMP-i (functional unit) Suction cup connection strip with suction Hose connector FMP-i cups... -
Page 15: Sliding Block Strips
Product Description 3.3.2 Sliding block strips The t-slots are used for flexible mechanical attachment of the gripper using the sliding blocks. Suitable attachment kits are listed in the “Accessories” section. The t-slots on the side offer the option of connecting sensors and additional components. -
Page 16: End Cover
Both gripper types (FMP-i for an external vacuum generator and FXP-i with integrated vacuum generator) feature a functional unit that also includes the controller. On grippers of type FXP-i, the plug-in ejector is connected to the end cover with the control unit; on grippers of type FMP-i, the vacuum valve is connected. -
Page 17: Controls And Displays In Detail
Product Description In this case, the information on the separately attached nameplate is required. Please specify when ordering replacement parts, making warranty claims or for any other inquiries. The type plate is permanently attached to the assembly and must not be removed. Control and display unit Nameplate with QR code Vacuum valve... - Page 18 Product Description Definition of the LED displays The “Suction” and “Blow-off” process states are each assigned an LED. Item Meaning Status Application area Blow off LED B Gripper does not blow off Gripper blows off illuminated Suction LED S No suction from gripper Suction from gripper illuminated The LEDs for the switching points SP1 and SP2 (limit values) indicate the current level of the system vacuum relative to...
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Page 19: Connections
Product Description Pentaprism An optional pentaprism can be fitted, which redirects the display and displays it on the front side. The current values can be read more easily from the front. The pentaprism can be attached subsequently using the two supplied screws. 3.4.4 Connections Compressed air connection M8 electrical connection, 6-pole... -
Page 20: Silencer On Grippers Fxp-I
The compressed air is connected via a ¼" plug-in screw union for a compressed air hose with an outside diameter of 12 mm for FXP-i and 8 mm for FMP-i. Use a PU hose to connect the compressed air. We recommend using compressed air supply lines with the max. -
Page 21: Ejector On Grippers Fxp-I
Product Description 3.4.6 Ejector on Grippers FXP-i CAUTION Noise pollution due to the escape of compressed air and exhaust air Hearing damage! Wear ear protectors. The area gripper must only be operated with a silencer. The plug-in ejector has a lightweight design and is easy to replace. It is equipped with 1–4 ejector chains depending on the size to enable optimum performance adjustment. -
Page 22: Housing Cover
In the event of problems with this assembly, please contact the Schmalz service department. A pentaprism for redirecting the digital display to the front can be installed at any time using the mounting holes. -
Page 23: Technical Data
Polarity reversal protection Current consumption Typical current Max. current (at 24 V) consumption consumption FXP-i – xx – NC 50 mA 70 mA FMP-i – xx – NO 75 mA 115 mA NFC Forum Tag type 4 IO-Link IO-Link 1.1 Baud rate COM2 (38.4 Kbits/s) The power supply must correspond to the regulations in accordance with EN60204 (protected extra-low voltage). -
Page 24: Fmp-I Performance Data
Technical Data Flow rates Compressed air Max. suction rate Air consumption Type Type of ejector connection [mm] [Nl/min] [Nl/min]* FXP-i-SW-442 12/9 1030 1xSEM-P 50 FXP-i-SW-640 12/9 1350 1xSEM-P 75 FXP-i-SW-838 12/9 1600 1xSEM-P 100 1xSEM-P 75 FXP-i-SW-1234 2x12/9 2940 1x SEM-P 100... -
Page 25: Dimensions Of Area Gripper Fxp-I
Technical Data 4.4.4 Dimensions of Area Gripper FXP-i Dimensions [mm] Weight Type [kg] FXP-i-SVK 442 3R18 130 21.6 402 158.4 90 FXP-i-SVK 1234 130 21.6 1234 1242 1194 158.4 90 3R18 *Other foam heights and foam types available on request... -
Page 26: Dimensions Of Area Gripper Fmp-I
Technical Data 4.4.5 Dimensions of Area Gripper FMP-i Dimensions [mm] Weight Type [kg] FMP-i-SVK 442 130 21.6 80.9 3R18 FMP-i-SVK 1234 130 21.6 1234 1238 1194 80.9 3R18 *Other foam heights and foam types available on request Dimensions [mm] Weight Type [kg] FMP-i-SVK 442 3R54 130 21.6 105 174.9... -
Page 27: Pneumatic Circuit Diagram And Time Diagram For No Version
Technical Data 4.4.6 Pneumatic Circuit Diagram and Time Diagram for NO Version Time diagram for FXP-i and FMP-i NO Time Time Time Pneumatic circuit diagram for FXP-i NO · 30.30.01.02851 · 01 · 03/22 27 / 96... - Page 28 Technical Data Pneumatic circuit diagram for FMP-i NO Hose connector Pilot control through Internal vacuum valves end cover It is not possible to retrofit an internal vacuum valve in an area gripper FMP. 28 / 96 · 30.30.01.02851 · 01 · 03/22...
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Page 29: Pneumatic Circuit Diagram And Time Diagram For Nc Version
Technical Data 4.4.7 Pneumatic Circuit Diagram and Time Diagram for NC Version Pneumatic circuit diagram for FXP-i NC Pneumatic circuit diagram for FMP-i NC · 30.30.01.02851 · 01 · 03/22 29 / 96... -
Page 30: Pneumatic Circuit For Several Grippers Fmp-I
Technical Data Time diagram for FXP-i and FMP-i NC Time Time Time With the area grippers for external vacuum generators FMP-i, the time that the gripper requires to deposit a workpiece can be reduced. To do so, the signal for closing the vacuum valve is provided earlier while the gripper is still moving (orange dotted line). - Page 31 Technical Data Pneumatic circuit for FMP-i-SW* version (parallel circuit) Vacuum distributor Area gripper FMP-i Connection vacuum valve Pneumatic circuit for FMP-i-SVK** version (series circuit) FMP gripper with two connectors Connection vacuum valve Connection hose connector FMP-i gripper with additional connector Cover * SW stands for “Strömungswiderstandstechnik”...
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Page 32: Factory Settings
Technical Data 4.4.9 Factory Settings Value of the factory setting Code Parameter FMP-i FXP-i Switching point SP1 400 mbar 500 mbar Reset point rP1 350 mbar 300 mbar Switching point SP2 300 mbar 250 mbar Reset point rP2 250 mbar... -
Page 33: Operating And Menu Concept
Operating and Menu Concept 5 Operating and Menu Concept The area gripper is operated using two buttons on the foil keypad. MENU BUTTON PLUS BUTTON Navigation is divided into three menus: • The main menu: for standard applications • The Extended Functions (EF) menu: for applications with special requirements •... -
Page 34: Displaying The Basic Settings (Slide Show)
Operating and Menu Concept Opening the INF menu: 1. Press the button several times until parameter appears on the display. 2. Press the button to switch to the INF submenu for information. The INF menu opens with the first parameter 5.1.2 Displaying the Basic Settings (Slide Show) When you press the button from the home screen, the following parameters are automatically displayed one... -
Page 35: Changing The Parameters Of The Main Menu
Operating and Menu Concept 5.2.2 Changing the Parameters of the Main menu If you wish to change values, e.g. the switching points, you have to enter the new value digit by digit. 1. Use the button to select the desired parameter. 2. - Page 36 Operating and Menu Concept Display Parameter Possible settings Explanation code configurable between Permitted evacuation time Max. permissible 0.01 and 9.99 seconds evacuation time in steps of 0.01 No monitoring Max. permissible Values from Permitted leakage leakage Unit: millibar per second can be set Externally controlled Internally controlled (triggered internally, time can be...
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Page 37: Changing Parameters In The Extended Functions Menu
Operating and Menu Concept 5.3.2 Changing parameters in the Extended Functions menu Depending on the parameter, there are two different methods for entering values in the EF menu. When entering numerical values, you enter them digit by digit as in the main menu: 1. -
Page 38: Functions In The Info Menu
Operating and Menu Concept 5.4.1 Functions in the Info menu The following table shows an overview of the display codes and parameters in the Info menu: Display Parameter Explanation code Counter 1 Counter for suction cycles (suction signal input) Counter 2 Valve switching cycles Counter 3 CM counter... -
Page 39: Interfaces
Interfaces 6 Interfaces 6.1 Basic Principles of IO-Link Communication The area gripper is operated in IO-Link mode to enable intelligent communication with a controller. The IO-Link communication takes place using cyclical process data and acyclical ISDU parameters. The ejector’s parameters can be set remotely using IO-Link mode. In addition, the energy and process control (EPC) feature is available. -
Page 40: Near Field Communication (Nfc)
NFC active and Internet access. • Another option for communication is the “Schmalz ControlRoom” control and service app. This permits not only read access, but also active reconfiguration of the parameters via NFC. The Schmalz ControlRoom app is available at the Google Play Store. -
Page 41: Description Of Functions
Description of Functions 7 Description of Functions 7.1 Operating Modes 7.1.1 Automatic Operation Once the area gripper is connected to the power supply, it is ready for operation and enters automatic mode. This is the normal operating mode, in which the gripper is operated by the system controller. - Page 42 Description of Functions Press and hold the buttons simultaneously for at least 3 seconds. The “SP1” and “SP2” LEDs flash. Deactivating Manual Mode The area gripper is in manual mode. Briefly press the buttons at the same time. ...
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Page 43: Setting Mode
Description of Functions 7.1.3 Setting Mode Setting mode is used for locating and eliminating leakages in the vacuum circuit. Since the valve protection function is deactivated and the control is not deactivated, even at increased control frequencies. In this operating mode, the “SP1” and “SP2” LEDs both flash. Setting Mode Activated and Deactivated ... -
Page 44: Control Functions [P-0: 0X0044]
7.4 Control Functions [P-0: 0x0044] The area gripper FXP-i enables you to conserve compressed air or prevent an excessive vacuum from being generated. Vacuum generation is interrupted once the configured switching point SP1 is reached. If leakage causes the vacuum to fall below the reset point rP1, vacuum generation resumes. -
Page 45: Blow-Off Modes [0X0045]
Description of Functions 7.5 Blow-Off Modes [0x0045] The following three blow-off modes are available. The function can be set with the parameter in the extended functions menu or via IO-Link. 7.5.1 Externally controlled blow off The “blow off” valve is controlled directly by the “blow off” command. The ejector switches to blow-off mode for as long as the “Blow-off”... -
Page 46: Selecting A Display Unit [0X004A]
Description of Functions 7.8 Selecting a Display Unit [0x004A] The unit of the displayed vacuum level can be set using this function. The function can be configured using the parameter or via IO-Link. The following units are available: Unit Explanation The vacuum level is displayed in mbar. -
Page 47: Locking And Unlocking The Menus
Description of Functions In order to signal that the area gripper is working properly, the left-hand decimal point is still displayed when the display is switched off. The display is reactivated by pressing any button or by an error message. If you activate ECO mode using IO-Link, the display will immediately enter energy-saving mode. -
Page 48: Restricting Access Using Device Access Locks [0X000C]
Description of Functions 1. Use the button to enter the first digit of the PIN code. 2. Use the to confirm the first digit and go to entry of the second digit. 3. Repeat this process to enter all the digits of the PIN code. ... -
Page 49: Counters
Description of Functions WARNING By activating/deactivating the product, output signals lead to an action in the production process! Personal injury Avoid possible danger zone. Remain vigilant. Below is a description of how to reset the area gripper to its factory settings using the display and operating element: ... -
Page 50: Displaying The Software Version
Description of Functions Confirm the parameter by pressing the button. The first three decimal places of the counter total are displayed (the digits x 106). This corresponds to the three-digit block with the highest value. Use the button to display the remaining decimal places of the counter total, in order of descending value. The decimal points show which 3-digit block of the counter total is shown in the display. -
Page 51: Displaying The Part Number [0X00Fa]
Description of Functions 7.18 Displaying the Part Number [0x00FA] The part number of the functional module (ejector or valve assembly) is printed on the inside label and also saved electronically. The area gripper is available in the menu. 1. Use the button to select the part number parameter 2. -
Page 52: Device Data
Description of Functions 7.20 Device Data The functional module provides a range of identification data that can be used to uniquely identify a device. The following parameters can be queried via IO-Link or NFC: • Manufacturer’s name and website • Supplier text •... -
Page 53: Process Data Monitoring
Description of Functions 7.22 Process Data Monitoring IO-Link provides the current measurements for the following parameters, plus the lowest and highest values measured since switching on: • For the vacuum [0x0040] • For the compressed air supply [0x0041] • For the supply voltage [0x0042] The maximum and minimum values can be reset using the appropriate system command [0x0002]. -
Page 54: Condition Monitoring (Cm) [0X0092]
Description of Functions 7.25 Condition Monitoring (CM) [0x0092] Monitoring valve switching frequency for grippers FXP-i When the air saving function is activated and there is a high leakage level in the gripping system, the area gripper FXP- i switches between the suction and suction-off states very frequently. The number of valve switching procedures thus increases rapidly within a short time. - Page 55 Description of Functions The specified value for the max. permitted evacuation time t1 can be set in the EF menu with the parameter via IO-Link [0x006B]. Setting the value to [ ] (= off) deactivates monitoring. The maximum permitted evacuation time setting is 9.99 s.
- Page 56 Description of Functions Leakage L > permitted value -L- • The area gripper immediately begins to correct • A condition monitoring warning is activated • The system status indicator light turns yellow The specified value for the maximum permitted leakage -L- can be set in the EF menu with the parameter via IO-Link [0x006C].
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Page 57: Energy Monitoring (Em) [0X009B, 0X009C, 0X009D]
L, are reset at the beginning of every suction process and updated once they have been measured. 7.25.1 Energy Monitoring (EM) [0x009B, 0x009C, 0x009D] In order to optimize the energy efficiency of vacuum gripping systems, the area gripper FXP-i provides a function for measuring and displaying energy and air consumption. -
Page 58: Predictive Maintenance (Pm)
Description of Functions 7.25.2 Predictive Maintenance (PM) Overview of Predictive Maintenance (PM) In order to allow early detection of wear and other impairments to the vacuum gripping system, the ejector provides functions for recognizing trends in the quality and performance of the system. This is accomplished using the measured values for leakage and dynamic pressure. -
Page 59: Reading The Epc Values
Description of Functions 7.25.3 Reading the EPC Values The results of the condition monitoring function are also available in the gripper’s process input data. To ensure that the different pairs of values can be read using a controller program, the EPC-Select acknowledged bit is provided in the process input data. -
Page 60: Transportation And Storage
1. Compare the entire delivery with the supplied delivery notes to make sure nothing is missing. 2. Report any damage caused by defective packaging or that has occurred in transit to the carrier and to Schmalz immediately. Removing the packaging 1. -
Page 61: Installation
Installation 9 Installation 9.1 Installation Instructions CAUTION Improper installation or maintenance Personal injury or damage to property! During installation and maintenance, make sure that the area gripper is disconnected and depressurized and that it cannot be switched on again without authorization. For safe installation, the following instructions must be observed: 1. -
Page 62: Mounting The Sealing Plate
2. Remove any adhesive residues or dirt. 3. The SW bores in the valve film must not become blocked. Clean them if necessary! (Visual inspection against a light source) www.schmalz.com/ dichtschaum-wechseln When replacing the sealing plate, make sure you do not remove the valve film. -
Page 63: Mounting The Suction Cup Connection Strips
Installation Processing temperature: A range of +10° C to +40° C is recommended for the object temperature and the ambient temperature. Note: After you have glued on the foam, it should not be used for at least one hour so that the adhesive has time to set completely. - Page 64 Installation Main body Valve film Sealing plate Mounting the new valve film Before applying the valve film, ensure that the surface of the main body is free of any residue and grease. For grippers with SVK technology, never remove the valve film above head height, otherwise the valve bodies will fall out.
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Page 65: Mounting The Ejector Assembly
Installation 9.6 Mounting the Ejector Assembly To make it easier to perform maintenance work, the plug-in ejector that is integrated in the area gripper can be removed. Control and display unit (figure with optional Nameplate with QR code pentaprism) Plug-in ejector End cover with control unit Self-tapping fastening screws (4x) Silencer mounting clips... -
Page 66: Mounting The Valve Assembly
5. Tighten the fastening screws for the hose connector (7) on the top of the area gripper (2.7 Nm). The vacuum valve (3) must not be opened or disconnected from the functional end cover (4). If faults occur, replace it completely or send it to Schmalz for maintenance. For more information about your assembly, refer to the nameplate. -
Page 67: Mounting The Plastic Protective Cap
Installation 9.8 Mounting the Plastic Protective Cap Control unit Fastening screws for ejector assembly Main body Plastic protective cap Machine screws for plastic cap The plastic protective cap can be replaced if it is damaged. You must loosen the four fastening screws (2) to replace it. You must also remove the two machine screws (5). -
Page 68: Pin Assignments
When using a Schmalz connection cable, part no. 21.04.05.00488 (see accessories) 9.10 Special Model with the Separation Function This section describes the special model of the gripper FXP/FXP-i with separation function. The separation pulse is needed when two or more air-permeable sheets are picked up during suction. The briefly applied compressed air pulse separates the second sheet from the first. - Page 69 Installation Connection for separation function Marking Valve screw Compressed air connection Compressed air connection The compressed air is controlled using connection (4). The compressed air is switched using a 3/2-way valve. This valve is not included in the equipment delivered with the gripper. The separation function is started up as follows: Start of operations 1.
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Page 70: Operation
Operation 10 Operation Always carry out the following tasks before activating the system: 1. Before each use, check that the safety features are in perfect condition. 2. Check the area gripper for visible damage and deal with any problems immediately or notify your supervisor. - Page 71 Operation CAUTION Risk of crushing injuries Serious injury! Do not enter or reach into the secured danger zone. CAUTION Risk of injury due to exposed suction points and compressed air lines Do not place eyes, ears or hands into suction points and compressed air lines. Do not bring exposed suction points and compressed air lines close to eyes or body orifices.
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Page 72: Operation Via Io-Link
Operation 10.2 Operation via IO-Link When the area gripper is operated in IO-Link mode (digital communication), the supply voltages, ground and communication line for IO-Link (C/Q line) are directly connected to the IO-Link master (point-to-point connection). It is not possible to connect multiple C/Q lines to a single IO-Link master port. Connecting the area gripper via IO-Link provides access to a number of additional functions alongside the basic functions of area gripper, such as suction, blow off and feedback. -
Page 73: Troubleshooting
Check the sealing plate or suction cup and created too slowly replace if necessary Video Leakage or wear on the sealing plate or suction cups www.schmalz.com/ replacing-sealing- foam Operating pressure too low Increase operating pressure Internal diameter of the compressed... - Page 74 Take out the plug-in ejector and remove the Filter screen in front of the plug-in dirt. Use a sealing plate with integrated ejector closed with dust (FXP-i) filter screen. Build-up of dust in the filter screen on Screw off the suction connection, take out the suction connection (FMP-i) the filter screen and remove the dirt.
- Page 75 Troubleshooting Fault Cause Measure No compressed air supply Check the compressed air supply Vacuum level is not Silencer is dirty Clean the silencer reached or vacuum is built up too slowly Leakage in hose line Check hose connections Leakage at the suction element Check suction cup or sealing plate Increase operating pressure.
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Page 76: Error Codes, Causes And Solutions
Use engineering tool to import a valid dataset. If error [E01] occurs again after restarting the supply voltages: Replacement by Schmalz required Zero-point Zero-point adjustment for Ventilate the vacuum circuit. error/calibration vacuum sensor is outside of the Perform calibration. -
Page 77: System Condition Monitoring (Cm)
Troubleshooting 11.4 System condition monitoring (CM) The overall status of the system is displayed as a status traffic light using 2 bits of process data input byte 0. All warnings and errors are taken into account when defining the status of the display. This basic display provides immediate information about the status of the area gripper. -
Page 78: Maintenance
Maintenance 12 Maintenance 12.1 Safety Faults with the area gripping system must be corrected only by qualified electrical and mechanical specialists. Personnel must have read and understood the Operating Instructions. Personal protective equipment must be worn for installation, troubleshooting and maintenance work. WARNING Risk of injury due to switching on the system during troubleshooting It is essential to set down lifted loads before entering the danger areas. -
Page 79: Functional Check Of The Vacuum Valve (Gripper Fmp-I)
Schmalz for maintenance. 12.3 Maintenance Schedule Schmalz stipulates the following checks and inspection intervals. The operator must comply with the legal regulations and safety regulations applicable at the location of use. These intervals apply to single-shift operation. - Page 80 Example: Vacuum generator reaches max. -0.5 bar. A vacuum between -0.45 and -0.5 bar must be shown on the display. Vacuum test for FXP-i When the ejector is switched on and no workpiece is picked up, the system vacuum must be between -0.20 and -0.4 bar.
- Page 81 Check and adjust connections, screws, etc. Check pressure lines and connections for leakage Functional check of the vacuum valve on the FXP-i Note: The suspension, vacuum generation, vacuum hoses, compressed air hoses and dust filters are not included with the device. NOTE Aggressive cleaning agents Damage to the sealing materials and vacuum hoses.
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Page 82: Spare And Wearing Parts, Accessories
Spare and Wearing Parts, Accessories 13 Spare and Wearing Parts, Accessories We guarantee this device pursuant to our General Terms and Conditions of Sale and Delivery. The same applies to spare parts, provided that these are original parts supplied by us. We are not liable for any damage resulting from the use of non-original spare parts or accessories. -
Page 83: Accessories
Spare and Wearing Parts, Accessories Replacement suction cups Designation Part no. Note Legend SPB2-40 P 10.01.06.03126 Plug-in suction cup type SPB with 2.5 folds / 40 mm diameter SPB2-40 P with 10.01.38.00452 Additionally with filter screen filter screen SPB2-20 P 10.01.06.03125 Plug-in suction cup type SPB with 2.5 folds / 20 mm diameter... - Page 84 Spare and Wearing Parts, Accessories Designation Part no. Note 8 mounting holes for TK 85 mm Attachment kit robot flange 10.01.21.00244 4 mounting holes for FXP module incl. sliding blocks, screws Designation Part no. Note Attachment kit robot flange 10.01.38.01722 Various robot hole patterns 4 mounting holes for FXP module...
- Page 85 Spare and Wearing Parts, Accessories Spring-mounted suspension: For applications in which the gripper is positioned at large angles, we recommend using the FST-FLEX- type spring plunger. · 30.30.01.02851 · 01 · 03/22 85 / 96...
- Page 86 Spare and Wearing Parts, Accessories Designation Part no. Note Suspension kit FST-STARR 25-2 10.01.10.05806 Spring plunger 25 mm stroke Suspension kit FST-STARR 50-2 10.01.10.05805 Spring plunger 50 mm stroke Suspension kit FST-STARR 75-2 10.01.10.05803 Spring plunger 75 mm stroke Contains: Flexolink (2) 10.01.03.00175 FLK, 1/2"...
- Page 87 Spare and Wearing Parts, Accessories Suction cup connection strip incl. suction cup Suction cup connection strip incl. type SPB1-40-ED-1/8-AG suction cup type FSG 20 SI-1/8-AG Number of Without filter screen With filter screen Without filter screen With filter screen suction cups 6 suction cups –...
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Page 88: Decommissioning And Recycling
Schmalz is happy assist you in finding a suitable company. 15 EU Declaration of Conformity The manufacturer Schmalz confirms that the product large-area suction pads FXP-i and FMP-i described in these operating instructions comply with the following relevant EU directives: 2014/30/EU Electromagnetic Compatibility... -
Page 89: Declaration Of Incorporation
Declaration of incorporation 16 Declaration of incorporation The manufacturer Schmalz confirms that the product large-area suction pads FXP-i and FMP-i described in these operating instructions comply with the following relevant EU directives: 2006/42/EC Machinery Directive The designated product is intended exclusively for installation in a complete system indoors. Commissioning is prohibited until the conformity of the final product with Directive 2006/42/EC has been established. -
Page 90: Appendix
Appendix 17 Appendix IO-Link Data Dictionary FXP-i/FMP-i 04/29/2021 J. Schmalz GmbH Johannes-Schmalz-Str. 1, 72293 Glatten Germany Tel.: +49(0)7443/2403-0 Fax: +49(0)7443/2403-259 info@schmalz.de IO-Link implementation Vendor ID 234 (0x00EA) Device ID 100140 (0x01872C) SIO mode IO-Link revision 1.1 (compatible with 1.0) IO-Link bitrate 38.4 kBit/sec (COM2) - Page 91 Product Name FXP-i/FMP-i General product name bytes 1 to 32 0x0013 Product ID FXP-i/FMP-i Product variant name bytes 1 to 32 EJEK-BG FXP-i 75-HV 0x0014 Product text Order code bytes NC/VENT-BGR FMP-i-32 NC 0x0015 Sno. Serial Number 9 bytes 000000001...
- Page 92 Appendix lock (lock menu editing) Bit 3–15: reserved Bit 0: NFC write lock Bit 1: NFC disable Bit 2: Not used Extended Bit 3: local user interface 0x005A Device Access 1 byte locked (manual mode locked) Locks Bit 4: IO-Link event lock (suppress sending IO-Link events) Bit 5–7: Not used...
- Page 93 Appendix Disable 0x00C9 continuous 1 byte 0–1 suction 999 > SP1 > 0x00CA Switch Point 1 2 bytes SP1 > rP1 > 0x00CB Reset Point 1 2 bytes rP1 > SP2 > 0x00CC Switch Point 2 2 bytes Profile P-2 SP2 >...
- Page 94 Appendix Valve operating Not erasable (stored every 0x008D 4 bytes counter 1000 counts) Condition Not erasable (stored every 0x008E monitoring 4 bytes 1000 counts) counter Can be reset by system Erasable command “Reset erasable 0x008F vacuum-on 4 bytes counters” (stored every 1000 counter counts) Can be reset by system...
- Page 95 Appendix Air consumption of last suction 0x009C consumption 2 bytes cycle (unit: 0.1 Nl) per cycle Energy Energy consumption of last 0x009D consumption 2 bytes suction cycle (unit: 1 Ws) per cycle Predictive Maintenance [PM] Quality of last suction cycle 0x00A2 Quality 1 byte...
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