SCHUNK TANDEM KSE3 Assembly And Operating Manual

Clamping force block

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Clamping Force Block
TANDEM KSE3, KSE3-LH 
Assembly and Operating Manual
Translation of Original Operating
Manual

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Summary of Contents for SCHUNK TANDEM KSE3

  • Page 1 Clamping Force Block TANDEM KSE3, KSE3-LH  Assembly and Operating Manual Translation of Original Operating Manual...
  • Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1528503 Version: 01.00 | 03/07/2024 | en...
  • Page 3: Table Of Contents

    4.3 Connecting the clamping force block ............19 4.3.1 Supply lines ................20 4.3.2 Electrical connection ..............21 5 Function .................... 22 5.1 Adjusting the clamping force ..............22 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 4 9.1 Sealing kit lists ................... 27 9.2 Accessory kits ..................27 9.3 Parts lists ..................28 10 Assembly drawings ................29 11 Manufacturer certificate................. 30 12 EU declaration of conformity ..............31 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 5: General

    Denotes a hazard with a low degree of risk that, if not avoided, could result in a minor or moderate injury. CAUTION Information about avoiding material damage. 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 6: Applicable Documents

    Assembly and Operating Manual Software Manual 1.5 Accessories (see catalog or data sheets when ordering separately) Electrical rigid contact interface (ID number 1521278) Top jaws Adapter plate 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 7: Basic Safety Notes

    100 RPM without consulting SCHUNK. the product is brought into contact with aggressive media, especially acids. the product is used in abrasive blasting processes, especially sandblasting. 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 8: Structural Changes

    Microgleit LP 410 grease, Branotect anti-rust oil and Renolit HLT2 are incorporated into the product as auxiliary and operating materials. The safety data sheet for Microgleit LP 410 can be found at www.schunk.com. 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 9: Chuck Jaws

    Specialist personnel have the specialized training, knowledge, and experience to perform the tasks entrusted to them, to recognize and avoid potential dangers, and know the relevant standards and regulations. 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 10: Personal Protective Equipment

    Observe the safety notes and assembly instructions. Do not expose the product to any corrosive media. Products for special ambient conditions are excluded. 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 11: Disposal

    The product is only allowed to be used within the scope of its technical data. 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 12 Allergic reactions or irritation due to skin or eye contact with lubricants on the product. In case of foreseeable contact with lubricants on the product (e.g. when lubricating or cleaning), wear protective equipment (protective gloves, protective goggles). 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 13: Technical Data

    Current peak max. 1 time over one clamping cycle Maximum possible travel speed with high clamping forces. If lower clamping forces are set, the travel speed may be slower. 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 14 Technical data Size KSE3 / KSE3-LH Dimension 34.5 51.8 59.7 28.35 28.35 28.35 Ø DF 69.2 72.7 82.2 15.5 Ø Q 10f7 10f7 12f7 Ø R 18.7 58.5 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 15 Technical data Clamping sleeve ±0.04 mm to clamping center Clamping sleeve fitting screw ±0.02 mm to clamping center Only for size 140 and 160 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 16: Assembly And Connection

    Before carrying out any work on the product, make sure that all surfaces have cooled down to the ambient temperature. Wear suitable protective equipment, especially protective gloves. 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 17: Tightening Torques For Screws

    (screw quality 12.9) Screw size Tightening torque (Nm) Tightening torques for fastening the rigid contact interface (Screw quality A2-70) Schraubengröße Tightening torque M (Nm) 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 18: Assembly Of The Clamping Block On The Machine Table

    (e.g., after replacing the seals). When using fitting screws (item 82), these are used instead of the clamping sleeves (item 85) and two of the four screws (item 84). 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 19: Connecting The Clamping Force Block

    (ID no. 1521278). This is not included in the scope of delivery and must be ordered as an accessory. 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 20: Supply Lines

    The sizes 140 and 160 have two more base connections (6/7) for direct lubrication through the machine table. These connections come sealed on delivery with set-screws (item 62). 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 21: Electrical Connection

    Plug side SCHUNK recommends making the connection with an M12 square flat plug (see Franz Binder GmbH & Co. Elektrische Bauelemente KG, order number 99 3443 100 05). 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 22: Function

    Note: The clamping force depends on the lubrication condition. Theclamping force should be defined in lubricated condition. Observe lubrication intervals, } 6.2 [/ 23]. KSE3 KSE3-LH Clamping current Clamping force (%) 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 23: Maintenance And Care

    This can be done with a hand lever press for greases or by means of central lubrication (Only sizes 140 & 160 feature a central lubrication). 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 24 Only lubricate in the open position. After greasing, run through the complete stroke several times. Grease to be used and lubrication intervals, } 6.3 [/ 23] Size Grease quantity (per connection) [cm³] 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 25: Storage

    Only store the product in dry rooms. Protect the product from major temperature fluctuations. NOTE: Before recommissioning, clean the product and all attachments, check for damage, functionality and leaks. 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 26: Troubleshooting

    Lubricate the lubricating nipples with microGLEIT LP } 6 [/ 23] Clamping force block movement jerky Possible cause Solution(s) Steel guide rollers on sliding surfaces not See chapter "Maintenance and Care" } 6 [/ 23] greased 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 27: Sealing Kits, Accessory Kits And Parts Lists

    The enclosed small O-rings are not required for size 100. For sizes 140 and 160, only three pieces are required for bottom- side lubrication and purge air. 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 28: Parts Lists

    140 for size 140 Z included in accessory kit 160 for size 160 * Individual components are specially tuned to one another and cannot be replaced by the customer. 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 29: Assembly Drawings

    Assembly drawings 10 Assembly drawings 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 30: Manufacturer Certificate

    Other related technical Standards and specifications: VDMA 34192:2019 Safety requirements for clamping devices for use on machines Mengen, 04th of June 2024 p.p. Philipp Schräder; Head of Engineering Design 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 31: Eu Declaration Of Conformity

    Related technical standards and specifications: Person authorized to compile the technical documentation: Philipp Schräder, Address: see manufacturer's address Mengen, June 2024 p.p. Philipp Schräder; Head of Engineering Design 01.00 | TANDEM KSE3, KSE3-LH | Clamping Force Block | en | 1528503...
  • Page 32 H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Str. 23 D-88512 Mengen Tel. +49-7572-7614-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...

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