KITO NERP080S Owner's Manual

Electric chain hoist 1/8 ton through 5 ton capacity

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EFFECTIVE: March 31, 2021
Owner's Manual
ELECTRIC
CHAIN HOIST
ER2 and NER2
SERIES
1/8 Ton through 5 Ton Capacity
Code, Lot and Serial Number

This equipment should not be installed, operated, or
maintained by any person who has not read and understood
all the contents of this manual. Failure to read and comply
with the contents of this manual can result in serious bodily
injury or death, and/or property damage.

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Summary of Contents for KITO NERP080S

  • Page 1 EFFECTIVE: March 31, 2021 Owner’s Manual ELECTRIC CHAIN HOIST ER2 and NER2 SERIES 1/8 Ton through 5 Ton Capacity Code, Lot and Serial Number  This equipment should not be installed, operated, or maintained by any person who has not read and understood all the contents of this manual.
  • Page 2: Table Of Contents

    Table of Contents Section Page Number Important Information and Warnings ……………………………………………………………………… 4 Terms and Summary Warning Tags and Labels Technical Information…………………………………………………………………………….…………. 8 Specifications Dimensions Preoperational Procedures ……………………………………………………………………………… 13 Gearbox Chain Mounting Location Mounting the Hoist Electrical Connections VFD Setup (Dual Speed Only) Preoperational Checks and Trial Operation Operation …………………………………………………………………………………………………...
  • Page 3 Section Page Number Maintenance & Handling …………………………………………………………………………………. 39 Count/Hour Meter Lubrication – Load Chain, Hooks and Suspension Lubrication – Gearbox Motor Brake Load Chain Friction Clutch and Mechanical Load Brake with Friction Clutch Storage Outdoor Installation Operational Environment Troubleshooting …………………………………………………………………………………………… 47 Warranty ……………………………………………………………………………………………………...
  • Page 4: Important Information And Warnings

    1.0 Important Information and Warnings Terms and Summary This manual provides important information for personnel involved with the installation, operation and maintenance of this product. Although you may be familiar with this or similar equipment, it is strongly recommended that you read this manual before installing, operating or maintaining the product.
  • Page 5  Equipment described herein is not designed for and MUST NOT be used for lifting, supporting, or transporting people, or for lifting or supporting loads over people. Equipment described herein should not be used in conjunction with other equipment unless necessary and/or required safety devices applicable to the system, crane, or application are installed by the system designer, system manufacturer, crane manufacturer, installer, or user.
  • Page 6  HAZARDOUS VOLTAGES ARE PRESENT IN THE CONTROL BOX, OTHER ELECTRICAL COMPONENTS, AND CONNECTIONS BETWEEN THESE COMPONENTS. Before performing ANY mechanical or electrical maintenance on the equipment, de-energize (disconnect) the main switch supplying power to the equipment; as well as lock and tag the main switch in the de-energized position. Refer to ANSI Z244.1, “Personnel Protection –...
  • Page 7: Warning Tags And Labels

    Warning Tags and Labels The warning tag illustrated below in Figure 1-1 is supplied with each hoist shipped from the factory. If the tag is not attached to your hoist’s pendant cord, order a tag from your dealer and install it. Read and obey all warnings attached to this hoist.
  • Page 8: Technical Information

    2.0 Technical Information Specifications Note: This Owners Manual is for the Enhanced Features Model ER and NER. This Enhanced Features Model is referred to as the ER2 and NER2 in this Owners Manual. Pendants are shown with optional Emergency Stop button. 2.1.1 Product Code 2.1.2...
  • Page 9 2.1.3 Operating Conditions and Environment Temperature range: -4° to +104°F (-20° to +40°C) Humidity: 85% or less Noise Level: 85 dB or less (A scale: measured 1 meter away from electric chain hoist Enclosure Rating: Hoist Meets IP55, Pendant Meets IP65 Supply Voltage: Single Speed Standard: Reconnectable 208/230 &...
  • Page 10 Table 2-1 Hoist Specifications Motor Load Net Weight Weight Chain for One Current Draw (lbs) Lifting Wire Load Capacity Addnl. Product Speed (amps) Diameter Sheave Output FT. of Code (Ton) (mm) x Pockets (ft/min) Lift (Hp) 208V or Chain Fall 460V 230V (lbs)
  • Page 11: Dimensions

    Dimensions Figure 2-2 Single Speed Hoist Dimensions Figure 2-3 Dual Speed Hoist Dimensions (See Table 2-3) (See Table 2-3) Table 2-2 Hook Dimension* T = Top Hook B = Bottom Hook Units = inch Capacity Code Hook 001H, 003S, 003H, T &...
  • Page 12 Table 2-3 Hoist Dimensions Minimum Headroom Product (in) (in) (in) (in) (in) Code (ft) (in) (in) (in) (N)ER2001H 13.8 18.8 22.2 12.6 13.6 12.0 10.2 10.2 (N)ER2003S 13.8 18.8 22.2 12.6 13.6 12.0 10.2 10.2 (N)ER2003H 14.6 20.0 23.3 13.7 13.7 12.8 10.5...
  • Page 13: Preoperational Procedures

    Preoperational Procedures Gearbox 3.1.1 The gearbox is filled with the correct amount of oil at the time of shipment. The oil level must be verified prior to operation. The ER2 and NER2 hoists have different checking procedures. Refer to Section 6.3 for specific checking procedures.
  • Page 14: Chain

    Chain 3.2.1 The quantity and location of the chain components including cushion rubbers, chain springs, and striker plates depend on the hoist model, capacity, and limits switches. Never operate the hoist with incorrect, missing, or damaged chain components. Refer to the hoist's nameplate, Table 3-1, as well as Figures 3-2, 3-3.
  • Page 15 001H, 003S, 003H, 005L, 005S, 010L, 020C, 030C, 050L 010S, 015S, 020L, 020S, 025S Figure 3-3 Attachment of Chain to Hoist Body – No Chain Container 3.2.3 Optional Canvas or Plastic Chain Container - When the optional canvas chain container is selected, fully unfold and install it on the hoist body as shown in Figure 3-4.
  • Page 16: Mounting Location

    3.2.5 When using an optional steel chain container, refer to the assembly drawing and instructions provided with the container for correct assembly and attachment.  3.2.6 Verify that the load chain is not twisted or tangled prior to operating the hoist. Make sure the bottom hook on 2, 3 and 5 Ton double fall models is not capsized.
  • Page 17: Mounting The Hoist

    Mounting the Hoist 3.4.1 Manual Trolley - Follow instructions in Owner’s Manual provided with the trolley. 3.4.2 Motorized Trolley - Follow instructions in Owner’s Manual provided with the trolley. 3.4.3 Hook Mounted to a Fixed Location - Attach the hoist’s top hook to the fixed suspension point. ...
  • Page 18 Power Supply Cable - Installation If the hoist is hook mounted to a fixed support ensure that the Power Supply Cable is properly installed and supported between the hoist and the electrical power supply. If the host is installed on a manual trolley, then the Power Supply Cable must be installed along the beam that the trolley runs on.
  • Page 19: Vfd Setup (Dual Speed Only)

    VFD Setup (Dual Speed Only)  3.6.1 To avoid a shock hazard, DO NOT perform ANY mechanical or electrical maintenance on the dual speed ( VFD control) trolley or hoist within 5 minutes of de-energizing (disconnecting) the trolley or hoist. This time allows the internal VFD capacitor to safely discharge. ...
  • Page 20 3.6.6 During operation the data display will exhibit illuminating or blinking data as shown in Figure 3-9. Figure 3-9 Illuminating/Blinking Display 3.6.7 The digital display uses a seven segment character to form the specific charaters used in the display. Table 3-3 shows the corresponding digital characters to its English eqivalent. Table 3-3 Digital Character Key Digital Digital...
  • Page 21 3.6.9 The Run Lamp display provides hoist “RUN” status. Table 3-5 shows the various “RUN” displays. Table 3-5 Run Lamp 3.6.10 All of the hoists have speed/frequency ranges that can be customized to a specific application. Refer to Table 3-6 for specific hoist speed/frequency ranges. To set custom speeds for an application, follow the procedure listed in Table 3-7.
  • Page 22 Table 3-7 Dual Speed Hoist (w/VFD) Speed/Frequency Change Procedure   Each dual speed hoist model has a range of available speeds/frequencies (upper and lower limits). Any value outside the range listed in Table 3-6 for your specific hoist is strictly prohibited. ...
  • Page 23 Table 3-8 Hoist VFD 2-Step/3-Step Infinitely Variable Parameter Setup Procedure   Each VFD controlled hoist model has a range of available speeds/frequencies (upper and lower limits). Refer to Table 3-6 for a list of acceptable speeds/frequencies.  Any value outside the range listed in Table 3-6 for your specific hoist is strictly prohibited. ...
  • Page 24: Preoperational Checks And Trial Operation

    Preoperational Checks and Trial Operation  3.7.1 Confirm the adequacy of the rated capacity for all slings, chains, wire ropes and all other lifting attachments before use. Inspect all load suspension members for damage prior to use and replace or repair all damaged parts. ...
  • Page 25: Operation

    Operation Introduction  DO NOT WALK UNDER A SUSPENDED LOAD  HOIST OPERATORS SHALL BE REQUIRED TO READ THE OPERATION SECTION OF THIS MANUAL, THE WARNINGS CONTAINED IN THIS MANUAL, INSTRUCTION AND WARNING LABELS ON THE HOIST OR LIFTING SYSTEM, AND THE OPERATION SECTIONS OF ANSI/ASME B30.16 and ANSI/ASME B30.10. THE OPERATOR SHALL ALSO BE REQUIRED TO BE FAMILIAR WITH THE HOIST AND HOIST CONTROLS BEFORE BEING AUTHORIZED TO OPERATE THE HOIST OR LIFTING SYSTEM.
  • Page 26: Shall's And Shall Not's For Operation

    The operation of an overhead hoist involves more than activating the hoist’s controls. Per the ANSI/ASME B30 standards, the use of an overhead hoist is subject to certain hazards that cannot be mitigated by engineered features, but only by the exercise of intelligence, care, common sense, and experience in anticipating the effects and results of activating the hoist’s controls.
  • Page 27  Improper operation of a hoist can create a potentially hazardous situation which, if not avoided, could result in minor or moderate injury, or property damage. To avoid such a potentially hazardous situation THE OPERATOR SHALL: • Maintain a firm footing or be otherwise secured when operating the hoist.
  • Page 28: Hoist Controls

    Hoist Controls 4.3.1 For hoists mounted to motorized trolleys follow the control instruction included in the trolley's Owner's Manual. 4.3.2 Emergency Stop Button – Press the Emergency Stop Button to perform an emergency stop and lock-out of hoist motion controls or to reset the VFD as shown in Figure 4-1.
  • Page 29: Inspection

    Inspection General 5.1.1 The inspection procedure herein is based on ANSI/ASME B30.16. The following definitions are from ANSI/ASME B30.16 and pertain to the inspection procedure below.  Designated Person – a person selected or assigned as being competent to perform the specific duties to which he/she is assigned.
  • Page 30: Frequent Inspection

    Frequent Inspection 5.3.1 Inspections should be made on a FREQUENT basis in accordance with Table 5-1, “Frequent Inspection.” Included in these FREQUENT Inspections are observations made during operation for any defects or damage that might appear between Periodic Inspections. Evaluation and resolution of the results of FREQUENT Inspections shall be made by a designated person such that the hoist is maintained in safe working condition.
  • Page 31: Occasionally Used Hoists

    Occasionally Used Hoists 5.5.1 Hoists that are used infrequently shall be inspected as follows prior to placing in service:  Hoist Idle More Than 1 Month, Less Than 1 Year: Inspect per FREQUENT Inspection criteria in Section 5.3.  Hoist Idle More Than 1 Year: Inspect per PERIODIC Inspection criteria in Section 5.4. Inspection Records 5.6.1 Dated inspection reports and records should be maintained at time intervals corresponding to those...
  • Page 32 Table 5-3 Hoist Inspection Methods and Criteria Item Method Criteria Action Bearing parts and surfaces should not show Visual, significant wear, and should be free of dirt, grime Clean/lubricate, or Hooks - Swivel Bearing Function and deformations. Hook should rotate freely with replace as required.
  • Page 33 Table 5-3 Hoist Inspection Methods and Criteria Item Method Criteria Action The Connection Yoke Chain Pin should not have Load Chain – Connection and apparent deformation. The “d” dimension Yoke Chain Pin (Double Measure Replace. should not be less than the discard value listed in Reeved Hoists Only) Table 5-6.
  • Page 34 Table 5-3 Hoist Inspection Methods and Criteria Item Method Criteria Action Contacts should be free of significant pitting or deterioration. On hoists equipped with Contactor Contacts Visual Replace. Count/Hour Meter check the contactor cycles – refer to Section 6.1. Visual, There should be no fault codes (Reference VFD (Dual Speed only) Replace as needed.
  • Page 35 Table 5-4 Top Hook & Bottom Hook Dimensions “k” Measured When New: Top: _________________________ Bottom: ______________________ "u" Dimension "t" Dimension Nominal "k" inch (mm) inch (mm) Capacity Code Dimension* inch (mm) Standard Discard Standard Discard 001H, 003S, 003H, 005L, 1.77 (45.0) 0.93 (23.5) 0.88 (22.3) 0.69 (17.5)
  • Page 36 Table 5-5 Chain Wear Dimensions “P” Dimension “d” Dimension inch (mm) inch (mm) Capacity Code Standard Discard Standard Discard 001H, 003S 2.38 (60.5) 2.46 (62.5) 0.17 (4.3) 0.15 (3.9) 003H, 005L, 005S 3.31 (84.0) 3.41 (86.5) 0.24 (6.0) 0.21 (5.4) 010L, 010S, 020C 4.25 (108.0) 4.38 (111.2)
  • Page 37 Table 5-7 Motor Brake Wear/Gap Dimensions "Gap" Dimension - inch (mm) Hoist Speed Capacity Code Discard 001H to 020L 0.030 (0.75) Single 020S to 050L 0.043 (1.10) 001HD, 003SD, 005LD 0.024 (0.60) Dual 003HD, 005SD to 020LD 0.016 (0.40) 020SD to 050LD 0.020 (0.50) Figure 5-4 Hub Joint Note: Hub Joint shown for 0.75HP motor.
  • Page 38 Table 5-8 Load and Idle Sheave Wear Dimensions Load Sheave Idle Sheave “Thickness” - inch (mm) Capacity Code Standard Discard 001H, 003S, 003H 0.06 (1.5) 0.04 (1.0) 005L, 005S 0.12 (3.0) 0.08 (2.0) 010L, 010S, 020C 0.18 (4.5) 0.12 (3.0) 015S, 020L, 020S, 030C 0.26 (6.5) 0.17 (4.3)
  • Page 39: Maintenance & Handling

    Maintenance and Handling Count/Hour Meter A count/hour function is included in all NER2/ER2 hoists. A Count/Hour Meter is included in the single speed hoists and a count/hour function is one of the VFD parameters in the dual speed hoists. 6.1.1 Single Speed – The Count/Hour (C/H) Meter located on the electrical control panel records the hoist's “ON”...
  • Page 40 6.1.3 Dual Speed – On dual speed models, the VFD has Count/Hour functions built into the parameters. Refer to Table 6-2 for parameter identification. Refer to Table 6-3 for Count/Hour access procedure. Table 6-2 VFD Count/Hour Parameter Identification Parameter Name Discription The number of starts in the down direction x 1,000.
  • Page 41: Lubrication - Load Chain, Hooks And Suspension

    6.1.4 Gear Oil – The C/H Meter can be used in conjunction with the average load lifted by the hoist to estimate when the gear oil should be changed. Refer to Table 6-4. Table 6-4 Criteria for Recommended Gear Oil Replacement Loading During Normal Operation Change Gear Oil After: (hours)
  • Page 42: Lubrication - Gearbox

     Apply Harrington Hoist, Inc. lubricating grease (Part No. ER2CS1951) or an equivalent to industrial general lithium grease, NLGI No. 0, to the bearing surfaces of the load chain links as indicated by the shaded areas in Figure 6-2. Also apply the grease to the areas of the load chain (shaded areas in Figure 6-2) that contact the load sheave.
  • Page 43 6.3.4 ER2 OIL LEVEL – For hoists equipped with a Mechanical Load Brake/Friction Clutch, the oil level is checked through the oil check hole at the top of the hoist. DO NOT remove the oil plug exposing the oil level check hole on the side of the hoist. The oil level will be above the hole and will leak out. A dip stick should be used to check the oil level through the top hole as shown in the in Figure 6-3 for ER2 hoists.
  • Page 44: Motor Brake

    Table 6-8 Amount of Gear Oil Quarts Liters Capacity Code NER2 NER2 001H, 003S 0.55 0.72 0.52 0.68 005L 0.57 0.87 0.54 0.82 003H, 005S 0.57 0.95 0.54 0.90 010L, 020C 0.66 1.11 0.62 1.05 010S 0.72 1.16 0.68 1.10 015S, 020L 1.37 2.11...
  • Page 45: Friction Clutch And Mechanical Load Brake With Friction Clutch

    Remove all chain components including the Bottom Hook Set Assembly, Stoppers, Cushion Rubbers, Chain Springs, Striker Plates, Chain Pin and End Wire (or End Suspender) from the chain for reuse on new chain. Inspect and replace any damaged or worn parts. Using a C-link, attach the new chain to the end link of the old chain on the no-load side.
  • Page 46: Storage

    6.6.2 Mechanical Load Brake with Friction Clutch (ER2 Models) – If abnormal operation or slippage occurs do NOT attempt to disassemble or adjust the Mechanical Load Brake with Friction Clutch. Replace the worn or malfunctioning Mechanical Load Brake with Friction Clutch as an assembly with a new, factory adjusted part.
  • Page 47: Troubleshooting

    Troubleshooting  HAZARDOUS VOLTAGES ARE PRESENT IN THE HOIST AND IN CONNECTIONS BETWEEN COMPONENTS. Before performing ANY maintenance on the equipment, de-energize the supply of electricity to the equipment, and lock and tag the supply device in the de-energized position. Refer to ANSI Z244.1, “Personnel Protection –...
  • Page 48 Table 7-1 Troubleshooting Guide Symptom Cause Remedy Faulty magnetic Check coil for open or short circuit. Check all connections in the contactor control circuit. Check for open contactors. Replace as needed. Check fault codes (Reference Section 3.6). Reset VFD by Faulty VFD pressing the Emergency Stop Button on pendant.
  • Page 49 Table 7-1 Troubleshooting Guide Symptom Cause Remedy Hoist overloaded Reduce load to within rated capacity. Determine cause of low voltage and bring to within plus or minus Low voltage in hoist's 10% of voltage specified on the motor nameplate. The voltage power supply should be measured at the hoist contactor.
  • Page 50: Warranty

    8.0 Warranty All products sold by Harrington Hoists, Inc. are warranted to be free from defects in material and workmanship from date of shipment by Harrington for the following periods: 1 year – Electric and Air Powered Hoists (excluding (N)ER2 Enhanced Features Models and EQ/SEQ Models ), Powered Trolleys, Powered Tiger Track Jibs and Gantries, Crane Components, Below the Hook Devices, Spare / Replacement Parts 2 years –...
  • Page 51: Parts List

    Parts List When ordering Parts, please provide the Hoist code number, lot number and serial number located on the Hoist nameplate (see fig. below). Reminder: Per sections 1.1 and 3.7.4 to aid in ordering Parts and Product Support, record the Hoist code number, lot number and serial number in the space provided on the cover of this manual.
  • Page 52: Housing And Motor Parts

    9.1 Housing and Motor Parts Figure 9-1-1 Housing and Motor Parts Figure Parts Per Part Name 001H 003S 003H 005S 005L 010S 010L 020C Hoist Fan Cover ER2BS9107 ER2CS9107 ER2CL9107 ER2DS9107 ER2CS9107 ER2BS9108 ER2CS9108 ER2CL9108 ER2DS9108 ER2CS9108 Snap Ring 9047113 9047116 9047113 ER2CL9115...
  • Page 53 9.1 Housing and Motor Parts Figure Parts Per Part Name 001H 003S 003H 005S 005L 010S 010L 020C Hoist Motor Shaft With Rotor ER2BS5502 ER2CS5502 ER2CL5502 ER2DS5502 ER2DL5502 Ball Bearing 9000904 9000905 9000904 9000905 Ball Bearing 9001003 9000904 9000922 Motor Frame With ER2BKV03S5A1 ER2BKV05S5A1 ER2BKV05L5A1...
  • Page 54 9.1 Housing and Motor Parts Figure 9-1-2 Housing and Motor Parts Figure Parts Per Part Name 015S 020L 020S 030C 025S 050L Hoist Fan Cover ER2DS9107 ER2ES9107 ER2DS9108 ER2ES9108 Snap Ring 9047116 9047122 ER2DS9115 Brake Cover ER2ES9115 ER2EL9149 Packing B ER2DS9119 ER2ES9119 Set Pin S...
  • Page 55 9.1 Housing and Motor Parts Figure Parts Per Part Name 015S 020L 020S 030C 025S 050L Hoist 9047130 Snap Ring 9047124 Socket Bolt 9091254 9091278 Spring Lock Washer 9012709 9012711 V Ring ER2DS9210 ER2ES9210 Motor Shaft With Rotor ER2EL5502 ER2ES5502 ER2FS5502 Ball Bearing 9000905...
  • Page 56: Gearing Parts

    9.2 Gearing Parts Figure 9-2-1 Gearing Parts...
  • Page 57 9.2 Gearing Parts Parts Figure Part Name 001H 003S 003H 005S 005L 010S 010L/020C Hoist Load Sheave ER2BS6241 ER2CS6241 ER2DS6241 Assembly Load Sheave ER2BS9241 ER2CS9241 ER2DS9241 Oil Seal ER2BS9221 ER2CS9221 ES221010S Ball Bearing 9000506 9000508 9000509 Ball Bearing 9000202 9000104 9000302 9000104 9000304...
  • Page 58 9.2 Gearing Parts Figure 9-2-2 Gearing Parts...
  • Page 59 9.2 Gearing Parts Parts Figure Part Name 015S 020L 020S 030C 025S 050L Hoist Load Sheave ER2ES6241 ER2FS6241 Assembly Load Sheave ER2ES9241 ER2FS9241 Oil Seal ER2ES9221 Ball Bearing 9000609 9000610 Ball Bearing 9000405 Load Gear ER2EM9240 ER2EL9240 ER2ES9240 ER2ER9240 ER2FS9240 Snap Ring 9047150 Ball Bearing...
  • Page 60: Hook And Chain Parts

    9.3 Hook and Chain Parts Figure 9-3-1 Hook and Chain Parts...
  • Page 61 9.3 Hook and Chain Parts Parts Figure Part Name 001H 003S 003H 005S 005L Hoist Top Hook Assembly ER2CS1001 Hook Latch ER2CS1002 Suspender E (For Manual Trolley) T7GB004005 Connection Yoke PG* ER2CS5027* (For Manual Trolley) Yoke Bolt ER1CS9032 Slotted Nut L3183008 Split Pin 9009414-5...
  • Page 62 9.3 Hook and Chain Parts Figure 9-3-2 Hook and Chain Parts...
  • Page 63 9.3 Hook and Chain Parts Parts Figure Part Name 010S 010L Hoist Top Hook Assembly ER2DS1001 Hook Latch ER2DS1002 Suspender E (For Manual Trolley) T7GB004010 Connection Yoke PG* ER2CS5027* (For Manual Trolley) Yoke Bolt ER1CS9032 Slotted Nut L3183008 Split Pin 9009414-5 Suspender T (For Motorized Trolley) ER2DS9031...
  • Page 64 9.3 Hook and Chain Parts Figure 9-3-3 Hook and Chain Parts...
  • Page 65 9.3 Hook and Chain Parts Parts Figure Part Name 015S 020S 020L Hoist Top Hook Assembly ER2ES1001 Hook Latch ER2ES1002 Suspender E (For Manual Trolley) T7GB004020 Connection Yoke PG* ER2ES5027* (For Manual Trolley) Yoke Bolt ER1ES9032 Slotted Nut ES088020L Split Pin 9009436 Suspender T ER2ES9031...
  • Page 66 9.3 Hook and Chain Parts Figure 9-3-4 Hook and Chain Parts...
  • Page 67 9.3 Hook and Chain Parts Parts Figure Part Name 020C Hoist Top Hook Assembly ER2DR1001 Hook Latch ER2DS1002 Suspender E (For Manual Trolley) T7GB004020 Connection Yoke D ER2DR9030 Yoke Bolt ER1ES9032 Slotted Nut ES088020L Split Pin 9009436 Chain Pin M2041010 Slotted Nut M2049010 Split Pin...
  • Page 68 9.3 Hook and Chain Parts Figure 9-3-5 Hook and Chain Parts...
  • Page 69 9.3 Hook and Chain Parts Parts Figure Part Name 030C Hoist Top Hook Assembly ER2ER1001 Hook Latch ER2ER1002 Suspender E (For Manual Trolley) T7GB004030 Connection Yoke D ER2ER9030 Yoke Bolt ER1ES9032 Slotted Nut L3183008 Split Pin 9009436 Chain Pin ES041030 Slotted Nut M2049020 Split Pin...
  • Page 70 9.3 Hook and Chain Parts Figure 9-3-6 Hook and Chain Parts...
  • Page 71 9.3 Hook and Chain Parts Parts Figure Part Name 025S Hoist Top Hook Complete Assembly ER2FS1001 Hook Latch ER2FS1002 Suspender E (For Manual Trolley) T7GB004030 Connection Yoke PG* ER2FS5027* (For Manual Trolley) Yoke Bolt ER2FS9032 Slotted Nut ES088020L Split Pin 9009436 Suspender T (For Motorized Trolley) ER2FS9031...
  • Page 72 9.3 Hook and Chain Parts Figure 9-3-7 Hook and Chain Parts...
  • Page 73 9.3 Hook and Chain Parts Parts Figure Part Name 025S Hoist Chain Guide A ER2FS9331 Chain Guide B ER2FS9332 Socket Bolt 9091274 Spring Lock Washer 9012711 Machine Screw With Spring Washer E6F151003 Guide Roller ER1EM9333 Roller Pin ER2FS9334 Limit Lever ER2FS9337 ER2FS9338 Limit Lever Pin...
  • Page 74 9.3 Hook and Chain Parts Figure 9-3-8 Hook and Chain Parts...
  • Page 75 9.3 Hook and Chain Parts Parts Figure Part Name 050L Hoist Top Hook Assembly ER2FR1001 Hook Latch ER2FR9002 Suspender G (For Manual Trolley) MR1GS9001 Connection Yoke D ER2FR9030 Yoke Bolt ES006050 Slotted Nut J1NL00120200 Split Pin 9009437 Chain Pin ES041050 Slotted Nut M2049030 Split Pin...
  • Page 76 9.3 Hook and Chain Parts Figure 9-3-9 Hook and Chain Parts...
  • Page 77 9.3 Hook and Chain Parts Parts Figure Part Name 050L Hoist Chain Guide A ER2FS9331 Chain Guide B ER2FS9332 Socket Bolt 9091274 Spring Lock Washer 9012711 Machine Screw With Spring Washer E6F151003 Guide Roller ER1EM9333 Roller Pin ER2FS9334 Limit Lever ER2FS9337 ER2FS9338 Limit Lever Pin...
  • Page 78: Electric Parts (Single Speed)

    9.4 Electric Parts (Single Speed) Figure 9-4-1 Electric Parts (Single Speed)
  • Page 79 9.4 Electric Parts (Single Speed) Parts Figure Part Name 001H 003S 003H Hoist Limit Switch ER2CI1060 Complete Assembly Socket Bolt 9091247 Spring Lock Washer 9012709 Plate Assembly ER2GHM03S5A2 ER2GHM05S5A2 Plate ER2BS9441 ER2CS9441 Plate Screw ER1BS9445 Transformer TRF72V611 TRF73V611 Electromagnetic MGC23406C MGC23406A Contactor MGC13306F*...
  • Page 80 9.4 Electric Parts (Single Speed) Figure 9-4-2 Electric Parts (Single Speed)
  • Page 81 9.4 Electric Parts (Single Speed) Parts Figure Part Name 005S 005L 010S 010L/020C 015S 020L 020S 030C Hoist Limit Switch Complete ER2CI1060 Assembly Socket Bolt 9091247 Spring Lock 9012709 Washer ER2GHM05S ER2GHM05L Plate Assembly ER2GHM10S5A2 ER2GHM20L5A2 ER2GHM20S5A2 Plate ER2CS9441 ER2DS9441 ER2ES9441 Plate Screw ER1BS9445...
  • Page 82 9.4 Electric Parts (Single Speed) Figure 9-4-3 Electric Parts (Single Speed)
  • Page 83 9.4 Electric Parts (Single Speed) Parts Figure Part Name 025S 050L Hoist Limit Switch ER2CI1060 Complete Assembly Socket Bolt 9091247 Spring Lock Washer 9012709 Plate Assembly ER2GHM20S5A2 Plate ER2ES9441 Plate Screw ER1BS9445 Transformer TRF73V611 Electromagnetic MGC23406B Contactor MGC13306H* E-Stop Contactor* MGC14306C* Terminal Block 3P ECP1303AB...
  • Page 84: Electric Parts (Dual Speed)

    9.5 Electric Parts (Dual Speed) Figure 9-5-1 Electric Parts (Dual Speed)
  • Page 85 9.5 Electric Parts (Dual Speed) Figure Parts Per Part Name 001HD 003SD 003HD Hoist Limit Switch Complete ER2CI1060 Assembly Socket Bolt 9091247 Spring Lock 9012709 Washer LS Harness ER2CI9554 M, 2V ER2LHE03I5A2 ER2LHE05I5A2 F, 2V ER2BHE03I5A2 ER2BHE05I5A2 Plate Assembly M, 4V ER2LHN03I5A2 ER2LHN05I5A2 F, 4V...
  • Page 86 9.5 Electric Parts (Dual Speed) Figure 9-5-2 Electric Parts (Dual Speed)
  • Page 87 9.5 Electric Parts (Dual Speed) Parts Figure Part Name 005SD 005LD 010SD 010LD/020CD 015SD 020LD Hoist Limit Switch Complete ER2CI1060 Assembly Socket Bolt 9091247 Spring Lock 9012709 Washer LS Harness ER2CI9554 M, 2V ER2LHE05I5A2 ER2LHE05J5A2 ER2LHE10I5A2 ER2LHE10J5A2 ER2LHE20J5A2 F, 2V ER2BHE05I5A2 ER2BHE05J5A2 ER2BHE10I5A2...
  • Page 88 9.5 Electric Parts (Dual Speed) Figure 9-5-3 Electric Parts (Dual Speed)
  • Page 89 9.5 Electric Parts (Dual Speed) Figure Parts Per Part Name 020SD 030CD 025SD 050LD Hoist Limit Switch Complete ER2CI1060 Assembly Socket Bolt 9091247 Spring Lock 9012709 Washer LS Harness ER2CI9554 M, 2V ER2LHE20I5A2 F, 2V ER2BHE20I5A2 Plate Assembly M, 4V ER2LHN20I5A2 F, 4V ER2BHN20I5A2...
  • Page 90: Power Supply And Pendant Parts

    9.6 Power Supply and Pendant Parts Figure 9-6-1 Power Supply and Pendant Parts (Plug Connection)
  • Page 91 9.6 Power Supply and Pendant Parts Parts 010L/ Figure No. Part Name 001H 003S 003H 005L 005S 010S 015S 020L 020S 030C 025S 050L 020C Hoist Cord Support ER1BS9535 (Wire Stop) Mach. Screw M6F554010 W/Spring Washer ER2CS4511 ER2ES4511 Socket Frame Complete Assembly ER2CI4511 ER2DI4511...
  • Page 92 9.6 Power Supply and Pendant Parts Figure 9-6-2 Power Supply and Pendant Parts (Direct Connection)
  • Page 93 9.6 Power Supply and Pendant Parts Parts 010L/ Figure No. Part Name 001H 003S 003H 005L 005S 010S 015S 020L 020S 030S 025S 050L 020C Hoist Cord Support ER1BS9535 (Wire Stop) Mach. Screw M6F554010 W/Spring Washer ER2CS4511 ER2ES4511 Socket Frame Complete Assembly ER2CI4511 ER2EI4511...
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  • Page 96 Harrington Hoists, Inc. Toll Free: 800-233-3010 401 West End Avenue www.harringtonhoists.com Phone: 717-665-2000 Manheim, PA 17545 Fax: 717-665-2861 ER2OM-ENG...

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