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Related Manuals for McElroy DataLogger
Summary of Contents for McElroy DataLogger
- Page 1 Operator’s Manual Fusion Joint DataLogger ™ Manual: DL3601 Revision: B 11/02...
- Page 2 The unit is battery operated and is portable between any of the McElroy hydraulic fusion machines. With reasonable care and maintenance, the DataLogger ™...
- Page 3 Claims cannot be allowed until the questioned product has been received, freight prepaid, at the manufacturer's McElroy Manufacturing, Inc. reserves the right to make factory, with complete information and data regarding any changes in or improvements on its products without the failure.
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Page 4: Table Of Contents
Y Key ..........4-4 COPYRIGHT 2002 © McELROY MANUFACTURING, INC. Tulsa, Oklahoma, USA All rights reserved All product names or trademarks are property of their respective owners.All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. - Page 5 Download Joint Reports....... . . 5-12 Features of the McElroy Joint Reporter ..... . . 5-12...
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Page 6: Equipment Safety
Follow all applicable federal, state, local, and industry specific regulations. McElroy Manufacturing, Inc. cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this manual and on the machine are therefore not all inclusive. -
Page 7: General Safety
Remove jewelry and rings, and do not wear loose-fitting clothing or long hair that could catch on controls or moving machinery. TX00032-4-7-93 Equipment is Not Explosion Proof DataLogger equipment is not explosion proof. ™ Operation of equipment in a hazardous environment may result in explosion and death. -
Page 8: Units With Hydraulics
Equipment Safety Units With Hydraulics Although the hydraulic pressures in this machine are low compared to some hydraulically operated equipment, it is important to remember that a sudden hydraulic oil leak can cause serious injury, or even be fatal if the pressure is high enough. -
Page 9: Overview
Overview Case Layout Program Diskette Printer Manual DataLogger Manual Tip Card MMI CD Printer Charger Printer Clamp Mount DataLogger Charger Printer Communication Cable Spare Paper Printer Adapter Mounting Bracket (underneath) DataLogger ™ 2 - 1... -
Page 10: Computer
8 hours without recharging. It can be operated and charged simultaneously or can be charged when not being used to log fusion data. Simply plug the DataLogger charger into the jack on the handle ™ to charge the batteries within the unit. -
Page 11: Fusion Data Storage And Display
TX01344-4-15-99 Limit Exposure to Sun NOTICE: Do not leave the DataLogger exposed to the sun for ™ long periods of time. The airtight casing can accumulate sufficient heat to cause a malfunction. -
Page 12: Installation
™ bar surrounding the manual hydraulic controls. Install the adapter in a convenient place on the bar. Tighten the adapter. Loosen the thumbscrew on the back of the DataLogger unit and ™ place the unit on the bar (1236) or on the bar adapter. Lightly tighten the thumbscrew. -
Page 13: Optional Mounting Position Bracket
Installation Optional Mounting Position Bracket A bracket kit is included with the datalogger which allows the datalogger to be mounted to the side of the hydraulic controls. To install the bracket, drill two size H holes (.266") thru the hydraulic manifold guard using the bracket as a template. -
Page 14: Keyboard Commands
There are five function keys across the top of the keyboard, F1 through F5. F1 Turns the Datalogger on. <Blue Key> F1 Turns the Datalogger off. <Blue Key> F3 Turns on and off the backlight. BKSP <Blue Key> F4 Brighten contrast. - Page 15 Keyboard Commands BKSP (Backspace) Key The <BKSP> key is used to backup from screen to screen. Each time you press the <BKSP> key you will back up once in the operating sequence. BKSP ± ENTER < > TX01348-4-15-99 SP (Space) Key The SP Key is used to enter a white space in alpha-numeric entry screens.
- Page 16 Keyboard Commands AlphaNumeric and Decimal Keys The number and decimal keys are used to enter numeric information when prompted. The alphanumeric keys are used for other text entries. BKSP ± ENTER < > " & TX01923-5-2-01 Blue Shift Key ENTER The blue shift key selects the alternate key function highlighted in blue on or above an individual key.
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Page 17: Y Key
Keyboard Commands Y Key (Yes) The Y key advances a screen. ENTER < > " & TX01614-4-30-99 4 - 4... -
Page 18: Operation
TX01367-4-15-99 Unlisted Machines 102 Select Machine: A list of machines are programmed into the DataLogger ™ selection. If your machine is not on the list, you may enter the Unlisted name of the machine. To enter a machine, scroll to UNLISTED from the Select Machine menu and press enter. -
Page 19: Calculate Recommended Gauge Pressures
To read the drag pressure you can use either the pressure gauge on the fusion machine or the pressure display on the screen. After measuring drag, enter the drag pressure using the DataLogger ™ keyboard. If you do not enter a drag pressure value, the default pressure of 30psi will be used. -
Page 20: Measuring The Heater Temperature Using The Datalogger ™ Probe
Using an External Source For 170 Heater Temp.: Measuring Heater Temperature When using an external probe for measuring heater temperature, External: °F key in the measured value instead of using the Datalogger ™ Datalogger: 0°F probe. Use numeric keys Press <ENTER> when done... -
Page 21: Recording The Fusion Pressures
200 Ready to Log Data placing the heater into the fusion machine. Install the heater in the machine and then press 4 to begin recording the pressure. When DataLogger: 0°F recording the pressure, simply operate the fusion machine in the External: 0°F... -
Page 22: Report Data
Operation Report Data Allows the operator to quickly identify individual reports. The first page of the report, lists the text information that was the entered into the Datalogger . The entire screen is larger than the ™ Datalogger display. The operator can pan right, left, up, and ™... -
Page 23: Graphs
Operation Graphs There are two plots associated with each joint report, a front end plot and a summary plot. The front end plot shows the actual start time to the last significant change in pressure. This feature zooms into the part of the pressure profile where pressure fluctuates the most. -
Page 24: Printing Joint Reports
If you have problems operating the printer, refer to the printer manual provided with the printer. TX01376-4-15-99 Downloading a Report File Follow these steps to download a report file from the DataLogger ™ 010 Report Menu 1. Locate the cable female 9-pin to female 9-pin. Connect the <1>... -
Page 25: Typical Plot
Operation Typical Plot The pipe is brought together against the heater. Heat mode is selected on the manifold and pressure drops rapidly to zero for the soaking period. The carriage control is then shifted to neutral. When the soaking time is complete, the carriage is shifted to remove the heater and the pipe is brought back together under fusion pressure. -
Page 26: Interruption Before Data Logging Is Turned Off
Operation Interruption Before Data Logging is Turned Off The right side of the plot shows a tapering off of pressure. This could indicate that power was lost or a jaw opened before Datalogging was turned off. TX01921-5-2-01 5 - 9... -
Page 27: Incorrect Shift Sequence
Operation Incorrect Shift Sequence Pressure not dropping to zero in a timely mannner could indicate that the carriage was shifted to neutral before heat mode was selected on the manifold. TX01922-5-2-01 5 - 10... -
Page 28: Downloading Joint Reports
Using the Program To start the program, click the Start button, then click Programs and find the McElroy Joint Reporter's icon. Click on the icon to run the program. The program will display the following menus and toolbar icons:... -
Page 29: Download Joint Reports
To download joint reports, connect the download cable between the Couch™ or DataLogger™ and a PC serial port. On the Coach™ or DataLogger™, go to the report menu and press 4 to begin uploading report to the PC. At the PC, select Download… from the File menu or click on the download icon on the tool bar. - Page 30 CTRL and press A. Selected files are shown in reverse-video or white letters on blue background on most PC's. 7. Convert report files downloaded by the DataLogger™ Companion Program or MMI Joint Report Manager to the new JRP file format.
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Page 31: Cleaning The Datalogger
Maintenance and Troubleshooting Cleaning The DataLogger ™ Use a soft cloth and a mild soap and water solution to clean the case of the unit. Do not use abrasives. TX01382-5-20-97 Battery Operation Overview The unit is powered by a rechargeable battery. When the battery level is low, the unit shuts off automatically. -
Page 32: Recharging Batteries
Computer To recharge the unit select the DAP plug-in charger marked "DataLogger Computer" and plug the cord into the connector on the bottom of the handle . Plug the charger into an electrical outlet with the correct voltage for the charger you are using. The unit will come on when the charger is connected and you cannot turn it off with the <Blue, F1>... -
Page 33: Replacing Batteries In Unit
Replacing Batteries in Unit It is preferable to replace the batteries in a clean, dry area. Make sure that either water nor dust enters the unit. NOTICE: Always shut off the DataLogger before replacing the ™ batteries. Your data will be retained by the non-volatile memory. -
Page 34: Diagnostic Test Screen
Maintenance and Troubleshooting Diagnostic Test Screen The diagnostic test screen can be accessed any time except when the unit is logging joint data on screen number 202. This screen is accessed by pressing the <Blue Key> and <V>, which is the "?". The displayed information is useful in diagnosing problems that may arise in the computing unit, temperature probe, or pressure probe. -
Page 35: Battery Calibration
<3> in the Main Menu. 4) Press <7> to execute COM.EXE, then press <Y> when asked “Are you sure you want to run COM.EXE?“ 5) You should see the top line of the DataLogger ™ screen read COM Ver 2.46. 6) Insert the DataLogger Program Diskette in Drive A: ™... -
Page 36: No Maintenance Inside Case
Do not try to open the case. Any attempt to open the case can affect the weatherproofing and can damage the unit. TX01390-6-4-97 Calibration Unit must be sent to McElroy every year for calibration to ensure accuracy. TX01917-5-2-01 6 - 6... -
Page 37: Specifications
Cool: 76” (193 cm) Operating Temperature: The recommended temperature range, where the DataLogger may be used, is from - 30°C to + 50°C (-22°F to +122°F). A short exposure to temperatures lower or higher than these could possibly make the screen very dark or light until the unit returns within the suggested temperature range. - Page 38 About this manual . . . McElroy Manufacturing continually strives to give customers the best quality products available. This manual is printed with materials made for durable applications and harsh environments. This manual is waterproof, tear resistant, grease resistant, abrasion resistant and the bonding quality of the printing ensures a readable, durable product.