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RMA-303 INDIRECT / RMA-303 DIRECT
EVOLVER 303 / EVOLVER NE
TEST STATIONS
CAT DESC
MANUFACTURER
1 60
1 60
CAT
DESC
CAT
DESC
MANUFACTURER
MANUFACTURER
100
100
100
100
100
BEARING AIR
IMPORTANT: Before using this equipment, carefully read
SAFETY PRECAUTIONS, starting on page 1, and all
instructions in this manual. Keep this Service Manual for
future reference.
TURBINE
S.A.O./FAN
S.A.I./ATOM
Service Manual Price:
SERVICE MANUAL
LN-9259-07.1
Replaces LN-9259-07
April - 2013
$30.00 (U.S.)
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Related Manuals for Ransburg RMA-303 INDIRECT
Summary of Contents for Ransburg RMA-303 INDIRECT
- Page 1 SERVICE MANUAL LN-9259-07.1 Replaces LN-9259-07 April - 2013 RMA-303 INDIRECT / RMA-303 DIRECT EVOLVER 303 / EVOLVER NE TEST STATIONS CAT DESC MANUFACTURER 1 60 1 60 TURBINE S.A.O./FAN DESC DESC MANUFACTURER MANUFACTURER BEARING AIR S.A.I./ATOM IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS, starting on page 1, and all instructions in this manual.
- Page 2 LN-9259-07.1...
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Page 3: Table Of Contents
Test Stations - Contents CONTENTS PAGE SAFETY: SAFETY PRECAUTIONS......................HAZARDS / SAFEGUARDS....................... INTRODUCTION: GENERAL INFORMATION......................SPECIFICATIONS........................FEATURES..........................OPERATION: 9-20 RMA TEST PROCEDURE......................INITIAL TEST SETTIN 9-10 GS......................11-14 TEST TRIGGERS........................15-16 TURBINE TEST......................... 16-17 17-19 MAINTENANCE: 21-22 MAINTENAN WARRANTY POLICIES: LIMITED WARRANTY......................... -
Page 4: Safety
Safety Section in this manual and the understand all of the technical and safety litera- Ransburg safety literature therein identified. ture for your Ransburg products. This manual contains information that is important for you to > This manual MUST be read and thoroughly know and understand. - Page 5 Test Stations - Safety NOTES N O T E > The high voltage is interlocked electri- cally with the fluid trigger switches. When a fluid switch is triggered on, the HV will automatically be turned off. W A R N I N G >...
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Page 6: Hazards / Safeguards
Test Stations - Safety AREA HAZARD SAFEGUARDS Tells where hazards Tells what the hazard is. Tells how to avoid the hazard. may occur. Fire Hazard Fire extinguishing equipment must be present in Spray Area the spray area and tested periodically. Improper or inadequate op- eration and maintenance Spray areas must be kept clean to prevent the... - Page 7 Test Stations - Safety AREA HAZARD SAFEGUARDS Tells where hazards Tells what the hazard is. Tells how to avoid the hazard. may occur. General Use and Improper operation or mainte- Personnel must be given training in accordance with the requirements of NFPA-33. nance may create a hazard.
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Page 8: Introduction
Test Stations - Introduction INTRODUCTION SPECIFICATIONS GENERAL INFORMATION The Ransburg Applicator Performance Test Stand Electrical / Physical was developed to assist in determining the appli- Air Requirements: 1-inch NPT(F) Inlet cator’s level of performance in an off-line condi- 3/4-inch ID Air Line to Stand tion. -
Page 9: Features
Test Stations - Introduction FEATURES MANUF ACTURER CAT DE SC 1 60 1 60 TURBINE S.A.O./FAN DE SC MANUF ACTURER 1 00 1 00 1 00 1 00 1 00 BEARING AIR S.A.I./ATOM 1 Main Control Panel 5 Pressure Pot 2 Air Flow Meters 6 Dump Bucket 3 Test Applicator... - Page 10 Test Stations - Introduction DESC MANUF ACTURER 1 60 1 60 S.A.O./FAN TURBINE DESC DESC MANUF ACTURER MANUF ACTURER 1 00 1 00 1 00 1 00 1 00 BEARING AIR S.A.I./ATOM Power Control - On/Off Button Atomizer Speed Select Card Main Air Gauges - Leak Down, Supply Air 10 Atomizer Card Fiber Optic Voltage Readout...
- Page 11 Test Stations - Introduction NOTES LN-9259-07.1...
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Page 12: Operation
Test Stations - Operation OPERATION RMA TEST PROCEDURE W A R N I N G > NEVER use solvent as a test fluid for this Setup device! > Using any material OTHER than distilled water or de-ionized water may cause fire N O T E during the test. - Page 13 Test Stations - Operation 2. Fluid enable off (toggle switch lever in the 7. Adjust bearing air regulator to 90 psig mini- down position). mum. 1 00 3. Attach the applicator to the Test Stand bracket with three (3) M10 screws (78268-00). 4.
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Page 14: Test Triggers
Test Stations - Operation TEST TRIGGERS 5. Toggle on the “Dump” switch; air should be escaping from the “Dump Port” of the applicator. Turn off the “Dump” switch. 1. Ensure fluid supply is OFF. 2. Turn “fluid” switch to AIR. 3. - Page 15 Test Stations - Operation Air Test 4. Turn the “Fluid Air” regulator to 0 psig. Open the manual relief valve on the pressure pot. Turn 1. Turn the “Fluid” switch to “Air” then “Off” to all switches off. Ensure “Fluid Enable” switches pressurize the system.
- Page 16 Test Stations - Operation 5. Close the lid, tighten the lid clamps so that the lid is secure and no air pressure may escape. W A R N I N G > Never use solvent as a test fluid for this device.
- Page 17 Test Stations - Operation 10. Activate the “dump” trigger until the air is adjusted to 100 psi input pressure. completely purged from the manifold. You will see water running from the dump output. Turn the 4. Readjust the shaping air dial to 25 psi. Refer- “Dump”...
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Page 18: Turbine Test
Test Stations - Operation TURBINE TEST 4. Set the atomizer speed select to 30,000 rpm. 5. Toggle “Enable 1” “On” or in the “Up” position The purpose of this test is to verify the applica- on the atomizer speed select card. Then press tor rotates properly and sprays reasonably well. - Page 19 Test Stations - Operation Fiber Optic Transceiver Test N O T E 1. While the turbine is spinning observe the “Fiber Optic Transceiver Voltage” display. The voltage > If these are bad, the applicator most must be greater than .75mV. likely will not rotate because the atomizer 2.
- Page 20 Test Stations - Operation by placing the High Voltage Test Probe on the high 1. Verify “Bell/Applicator” switch is in the applica- voltage ring probe tips. Test probe display should tor position. match the MicroPak display. 6. Turn off the power supply to the MicroPak. Direct Charge Test (90kV Maximum) 1.
- Page 21 Test Stations - Operation 2. Adjust the “Atom Air” control knob on the panel N O T E until there is 50 psi flowing on the atom air gauge. Check that the atom air pressure test gauge > Always verifty the flow meter regulator shows a pressure.
- Page 22 Test Stations - Operation NOTES 5. Turn on the “Applicator Trigger”. 6. Let the water flow freely through the spray head until there is no air in the line. 7. Shut off the paint trigger. 8. Turn off “Pressure Pot” valve. Turn the Water/ Air”...
- Page 23 Test Stations - Operation NOTES LN-9259-07.1...
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Page 24: Maintenance
Test Stations - Maintenance MAINTENANCE NOTES If any maintenance is required, consult factory for spare part availability. LN-9259-07.1... - Page 25 Test Stations - Maintenance NOTES LN-9259-07.1...
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Page 26: Warranty Policies
PROVED PARTS VOIDS ALL WARRANTIES. EXCLUSIONS: SPARE PARTS: One hundred and eighty (180) If, in Ransburg’s opinion the warranty item in days from date of purchase, except for rebuilt question, or other items damaged by this part parts (any part number ending in “R”) for which was improperly installed, operated or maintained, the warranty period is ninety (90) days. - Page 27 LN-9259-07.1...
- Page 28 Fax: 419/ 470-2071 www.ransburg.com Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts. Form No. LN-9259-07.1 © 2013 Ransburg. All rights reserved. Litho in U.S.A. Models and specifications subject to change without notice. 04/13...
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