Table of Contents
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- 1 Multi-Function Electrostatic Meter
- 2 Introduction, Operation & Maintenance
- 3 Sprayability, Sci, and Resistance Measurement Kit
- 4 Paint Resistance Measurement Kit
- 5 High Voltage Measurement Kit
- 6 Introduction, Operation & Maintenance
- 7 General Maintenance
- 8 Paint and Solvent Specifications
- Download this manual
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Service Manual
SERVICE MANUAL
TE-98-01.7
(Replaces TE-98-01.6)
JUNE - 2014
PAINT, HIGH VOLTAGE & SCI
MODEL: 76652-01 HIGH VOLTAGE PROBE
TEST EQUIPMENT
76652-02 SPRAYABILITY/SCI METER
76652-03 PAINT RESISTIVITY METER
76652-04 DELUXE KIT
A11759-00 HIGH VOLTAGE PROBE ADAPTER
IMPORTANT:
Before using this equipment,
carefully read SAFETY PRECAUTIONS, starting
on page 1, and all instructions in this manual.
Keep this Service Manual for future reference.
Service Manual Price:
$50.00 (U.S.)
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Table of Contents
Related Manuals for Ransburg 76652-01
Summary of Contents for Ransburg 76652-01
- Page 1 SERVICE MANUAL TE-98-01.7 (Replaces TE-98-01.6) JUNE - 2014 PAINT, HIGH VOLTAGE & SCI TEST EQUIPMENT MODEL: 76652-01 HIGH VOLTAGE PROBE 76652-02 SPRAYABILITY/SCI METER 76652-03 PAINT RESISTIVITY METER 76652-04 DELUXE KIT A11759-00 HIGH VOLTAGE PROBE ADAPTER IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS, starting on page 1, and all instructions in this manual.
- Page 2 Paint, High Voltage & SCI Test Equipment NOTE: This manual has been changed from revision TE-98-01.6 to revision TE-98-01.7. Reasons for this change are noted under “Manual Change Summary” on page 23 of this manual. TE-98-01.7...
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Page 3: Table Of Contents
Paint, High Voltage & SCI Test Equipment - Contents CONTENTS PAGE SAFETY: SAFETY PRECAUTIONS ......................1 HAZARDS / SAFEGUARDS ....................2-5 INTRODUCTION, OPERATION & MAINTENANCE: 6-17 MULTI-FUNCTION ELECTROSTATIC METER ..............6 MULTI-FUNCTION METERS / KITS ..................7 SPRAYABILITY, SCI, AND RESISTANCE MEASUREMENT KIT ......... 8-12 PAINT RESISTANCE MEASUREMENT KIT ................13-14 HIGH VOLTAGE MEASUREMENT KIT ..................14-16 GENERAL MAINTENANCE ....................17... -
Page 4: Safety
Safety Section in this manual and the understand all of the technical and safety liter- Ransburg safety literature therein identified. ature for your Ransburg products. This manual contains information that is important for you to know and understand. This information relates to †... -
Page 5: Hazards / Safeguards
Paint, High Voltage & SCI Test Equipment - Safety HAZARD SAFEGUARDS AREA Tells what the hazard is. Tells how to avoid the hazard. Tells where hazards may occur. Spray Area Fire Hazard Fire extinguishing equipment must be present Improper or inadequate in the spray area and tested periodically. - Page 6 Paint, High Voltage & SCI Test Equipment - Safety AREA HAZARD SAFEGUARDS Tells where hazards Tells what the hazard is. Tells how to avoid the hazard. may occur. Explosion Hazard Spray Area Electrostatic arcing must be prevented. Safe Improper or inadequate oper- sparking distance must be maintained between ation and maintenance proce- the parts being coated and the applicator.
- Page 7 Paint, High Voltage & SCI Test Equipment - Safety AREA HAZARD SAFEGUARDS Tells where hazards Tells what the hazard is. Tells how to avoid the hazard. may occur. Spray Area / Electrical Discharge High Voltage There is a high voltage device Parts being sprayed and operators in the spray Equipment that can induce an electrical...
- Page 8 Paint, High Voltage & SCI Test Equipment - Safety AREA HAZARD SAFEGUARDS Tells where hazards Tells what the hazard is. Tells how to avoid the hazard. may occur. Electrical Electrical Discharge Equipment Unless specifically approved for use in hazard- High voltage equipment is uti- ous locations, the power supply, control cabinet, lized in the process.
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Page 9: Introduction, Operation & Maintenance
The Ransburg Multi-Function Electrostatic The Ransburg Multi-Function Electrostatic Spray Spray Meter uses one meter to serve multi-func- Meter is powered by a single 9V alkaline battery. tions in electrostatic spray finishing. The meter... -
Page 10: Multi-Function Meters / Kits
Test Equipment - Introduction, Operation & Maintenance Figure 1A: Multi-Function Meter 7922-00 PAINT PROBE ASSEMBLY 76664-00 TEST LEAD ASSEMBLY 76634-00 MULTI-FUNCTION TESTER 20913-00 CONTACT ROD 76667 HIGH VOLTAGE PROBE ASSEMBLY 3587-03 COMPRESSION NUT Figure 1B: Multi-Function Meter Kit Parts TE-98-01.7... -
Page 11: Sprayability, Sci, And Resistance Measurement Kit
Since many non-conductive products must be solution is required to treat the surface of the part. pre-treated with a conductive solution to make them sprayable, the Ransburg Multi-Function Electrostatic Spray Meter is useful to monitor and maintain consistency in that application, once a suitable reading is determined. - Page 12 Test Equipment - Introduction, Operation & Maintenance TABLE 1 - COMPARISON TO 8333-00 SPRAYABILITY METER WITH NEW MULTI-FUNCTION METER New 76652-01 Multi-Function 8333-00 Sprayability Spray Condition Meter Reading Meter Reading 1 MW Suitable 2 MW Suitable 3 MW Suitable 4 MW...
- Page 13 1. Set the meter dial to the MW scale (see Fig- ure 3). Plug the probe with two (2) alligator The Ransburg Multi-Function Meter may be used clamp leads into the side of the meter. Check to measure approximate resistance in kW, MW, the meter calibration by touching the metallic or GW.
- Page 14 Short Circuit Current-SCI (Power Supplies) The Ransburg Multi-Function Meter may be used to measure the short circuit current of an electrostatic product. The short circuit current measurement is important in troubleshooting problems with electro- static power supplies and applicators.
- Page 15 (brush on the #2 process bell). Be sure the clamp makes good contact with the elec- The Ransburg Multi-Function Meter may be trode (small wires on the #2 brush). Attach the used to measure the short circuit current of an second alligator clamp to ground, preferably electrostatic applicator.
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Page 16: Paint Resistance Measurement Kit
Dam- age to equipment may result if improperly set. Paint Resistivity The Ransburg Paint Resistance Measurement Kit using the multi-function meter is designed to provide measurement of the electrical resistance of paint formulations for all electrostatic applications. -
Page 17: High Voltage Measurement Kit
MEASUREMENT KIT Table 4 lists the ranges of paint resistivity that work best for specific Ransburg applicators. High Voltage Measurement The Ransburg High Voltage Measurement Kit TABLE 4 - PAINT RESISTIVITY using the multi-function meter is designed to pro- RANGES* vide measurement of high voltage DC potential for all electrostatic applicators to 200kV. - Page 18 Test Equipment - Introduction, Operation & Maintenance These operating instructions MUST be read and NOTE thoroughly understood by all personnel who use this equipment. Special care should be taken to † Make sure all grounded objects are ensure that all Warnings and Requirements for at least 2 feet away.
- Page 19 Test Equipment - Introduction, Operation & Maintenance 9. Read the applicator high voltage displayed on 26. Remove adapter from probe (electrode) the meter in 30 seconds or less. assembly. 10. Disengage the test probe from the applicator. 27. Test other probe (electrode) assemblies or resume operation.
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Page 20: General Maintenance
When required, the battery will need to be replaced. It may be purchased locally and is a standard Ransburg recommends that the Multi-Function alkaline type 9V battery. To replace the battery, Meter and its associated equipment (Paint probe, perform the following steps (refer to Figure 11). -
Page 21: Warranty
EXCLUSIONS: parts (any part number ending in "R") for which the warranty period is ninety (90) days. If, in Ransburg's opinion the warranty item in question, or other items damaged by this part EQUIPMENT: When purchased as a complete unit, was improperly installed, operated or maintained, (i.e., guns, power supplies, control units, etc.), is... -
Page 22: Appendix
Paint, High Voltage & SCI Test Equipment - Manual Changes MANUAL CHANGE SUMMARY This manual was published to replace Service Manual TE-98-01.6, Paint, High Voltage & SCI Test Equipment, to make the following changes: 1. Corrected "A11759-00 High Voltage Probe Adapter" part number on the "Front Cover. 2. -
Page 23: Viscosity Conversion Chart
Manufacturing 1910 North Wayne Street Angola, Indiana 46703-9100 Telephone: 260-665-8800 Fax: 260-665-8516 Technical Service — Assistance 320 Phillips Ave. Toledo, Ohio 43612-1493 Telephone (toll free): 800-233-3366 Fax: 419-470-2233 Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts. ©...