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READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER’S MANUAL YXM70VPXG YXM70VPHG YXM70VPSG B42-F8199-7A...
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Read this manual carefully before operating this vehicle. This manual should stay with this ve- hicle if it is sold. EC Declaration of Conformity conforming to Directive 2006/42/EC We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan, declare in sole responsibility, that the product YXM700E (YXM700VPX) (5Y4AMA6W0E0500101–) (YXM700VPH) (5Y4AMC8W0E0500101–)
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Congratulations on your purchase of the Yamaha YXM70VPXG / YXM70VPHG / YXM70VPSG. It represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pace-setting racing vehicles. With the purchase of this Yamaha, you can now ap- preciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
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EBU31080 IMPORTANT MANUAL INFORMATION EBU31070 FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERI- OUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to poten- tial personal injury hazards.
EBU31120 Parking brake lever ......4-13 CONTENTS Drive select lever ........ 4-14 Fuel tank cap........4-14 LOCATION OF THE WARNING AND Doors..........4-15 SPECIFICATION LABELS ....... 1-1 Seats ..........4-15 Adjusting the driver seat position..4-16 SAFETY INFORMATION ......2-1 Seat belts ...........
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Differential gear oil........ 5-6 PERIODIC MAINTENANCE AND Accelerator pedal ......... 5-7 ADJUSTMENT .........8-1 Seat belts ..........5-7 Owner’s manual and tool kit....8-2 Passenger handhold ......5-7 Periodic maintenance chart for the Steering ..........5-7 emission control system .....8-4 Fittings and fasteners ......5-8 General maintenance and lubrication Instruments, lights and switches..
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Checking the parking brake pads ..8-33 Troubleshooting........8-53 Checking the brake fluid level .... 8-33 Troubleshooting charts.......8-55 Brake fluid replacement ..... 8-35 CLEANING AND STORAGE ....9-1 Checking the brake pedal ....8-35 Cleaning..........9-1 Parking brake lever free play Storage ..........9-2 adjustment........
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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YXM700E AVERTISSEMENT 2015 35.0 kW WARNING WARNING YAMAHA MOTOR CO.,LTD. 623 kg 2500 SHINGAI,IWATA,JAPAN 1XD-F155A-40 Any part of your Any part of your Toute partie du corps body (arms, legs, body (arms, legs, (bras, jambes, tête) se or head) outside of...
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Afin de prévenir les To avoid Injury, keep hands and arms completely blessures, garder mains et bras dans l’habitacle et Inside the vehicle by holding the steering wheel or handhold. agripper le volant ou la poignée de maintien. YAMAHA 1XD-K8483-00 YAMAHA 1XD-K8483-10 WARNING...
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(if applicable) du passager, des accessoires, de l’équipement, et trailer tongue weight. (le cas échéant) du timon. YAMAHA B42-F1696-10 YAMAHA B42-F1696-20...
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11 YXM70VPSG 12 YXM70VPSG WARNING AVERTISSEMENT Fuel vapors can be a fire or explosion hazard. Les vapeurs d’essence peuvent provoquer un icendie ou une explosion. To avoid injury or death, never store fuel or Afin d’éviter tout risque de blessure corporelle, voire flammable liquids in this storage compartment.
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• Avoid hills and rough terrain. – Éviter les pentes et les terrains accidentés. Lire le Manuel du propriétaire avant de charger le véhicule, • Read Owner’s Manual before loading, towing, or pulling de tirer ou de remorquer une charge. objects. YAMAHA B42-F4897-00 YAMAHA B42-F4897-10...
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• Tow or pull only from hitch bracket. Ne jamais tenter d’empê cher un capotage à l’aide • Read Owner’s Manual du bras ou de la jambe. before loading, towing, or YAMAHA 1XD-K7762-10 pulling objects. YAMAHA 1XD-F151K-00...
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MAX 7.3 INCH capotage ou autre accident. • Attacher solidement le (185MM) chargement afin de l’immobiliser. YAMAHA 5UG-F151J-00 • Ne jamais dépasser le poids en flèche de 490 N(50 kgf)/110 lbf du dispositif d’attelage. • Ne pas remorquer une...
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Pieds Sur le plancher ou les repose-pieds, prêts à Feet On floor or footrests, encaisser le choc; portière fermée. ready to brace, and door closed. YAMAHA 1XD-F1558-10 YAMAHA 1XD-F1558-00 WARNING Imp r op e r Us e o f O ff - Hi g hway Veh i cl e Ca n C a use Seve re I n j ur y o r De a th...
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Ne jamais permettre à plus de deux occupants à prendre place dans le véhicule. Lire le Manuel du propriétaire. Lire le Guide de conseils à l’intention du conducteur du véhicule récréatif hors route. Suivre toutes les directives et tous les avertissements. YAMAHA 1XD-F1568-10 1-11...
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WARNING Do not rest hands or arms on door or shoulder bolster. To avoid Injury, keep hands and arms completely Inside the vehicle by holding the steering wheel or handhold. YAMAHA 1XD-K8483-00 Any part of your Any part of your...
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(if applicable) trailer tongue weight. Do not exceed maximum vehicle load. Gross Vehicle Weight Rating: 1080 kg (2381 lbs) maximum including vehicle, weight of operator, passengers, accessories, cargo, and (if applicable) trailer tongue weight. YAMAHA B42-F1696-10 1-14...
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• Reduce speed and allow more room to stop. before loading, towing, or • Turn gradually and slowly. pulling objects. • Avoid hills and rough terrain. • Read Owner’s Manual before loading, towing, or pulling objects. YAMAHA 1XD-F151K-00 YAMAHA B42-F4897-00 1-15...
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Seatbelt and protective clothing. Hands Inside vehicle and holding the handhold or steering wheel. Feet On floor or footrests, ready to brace, and door closed. YAMAHA 1XD-F1558-00 MAX 7.3 INCH (185MM) YAMAHA 5UG-F151J-00 WARNING Imp r op e r Us e o f O ff - Hi g hway Veh i cl e Ca n C a use Seve re I n j ur y o r De a th...
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B e P r e p a r e d A d j u s t , l o ck a n d n eve r r e m o ve h a n d h o l d . A l w ay s u s e h a n d h o l d , N eve r h o l d c a g e .
EBU33300 Be a responsible owner As the vehicle’s owner, you are responsible for the safe and proper operation of your Yamaha Viking. While understanding all parts of this manual are important for vehicle ownership, be sure to read this chapter and the instructions in Chapter 7 before operating your Yamaha Viking. Also use these two chapters and the labels on the vehicle to instruct new operators and passengers.
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Before you operate your Yamaha Viking Prepare yourself and your passengers: • This vehicle is intended for use only by an operator 16 or older with a valid motor vehicle li- cense. Check country laws for minimum age requirements.
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Secure cargo so that it will not shift – a loose load could change handling unexpectedly or be thrown forward and strike occupants. While using your Yamaha Viking Keep your body completely inside the vehicle at all times. Keep both hands on the steering wheel.
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Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, including rollovers. The Viking has higher ground clearance and other features to handle rug- ged terrain, and, as a result, can overturn in situations where some other vehicles may not. ...
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If you think or feel that the vehicle may tip or roll, keep your body completely inside the protec- tive structure of the vehicle: • Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wheel or passenger handhold.
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Many companies with no connection to Yamaha manufacture parts and accessories or offer oth- er modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer.
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Aftermarket parts, accessories, and modifications While you may find aftermarket products similar in design and quality to genuine Yamaha Acces- sories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others. Installing aftermarket products or having other mod- ifications performed to your Viking that change any of the vehicle’s design or operation charac-...
EBU31211 EBU31230 INSTRUMENT AND CONTROL “ ” (on): FUNCTIONS All electrical circuits are supplied with power. The key cannot be removed. EBU31220 Main switch The helmet indicator light comes on and stays on while the key is turned to “ ”...
EBU31260 Indicator lights and warning lights 1. Helmet indicator light “ ” 2. Seat belt indicator light “ ” 1. On-Command differential gear lock indicator light “DIFF. EBU31270 LOCK” Low-range indicator light “L” 2. Low-range indicator light “L” This indicator light comes on when the drive 3.
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The On-Command differential gear lock EBU31290 Neutral indicator light “N” indicator “ ” and the On-Command differen- This indicator light comes on when the drive tial gear lock indicator light “DIFF. LOCK” select lever is in the “N” position. come on when the On-Command drive knob “2WD/4WD/DIFF LOCK”...
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When this occurs, be checked by turning the key to “ ” (on). If have a Yamaha dealer check the self-diagno- the warning light does not come on initially sis system. (See page 4-10 for an explanation when the key is turned to “...
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If the steering load is too heavy (i.e., exces- the indicator light remains on after the driver sive steering use when the Viking is traveling seat belt is properly latched, have a Yamaha at a slow speed), the power assist is reduced dealer check the electrical circuit.
a clock EBU31380 Multi-function meter unit an hour meter (which shows the total time the engine has been running) a voltage display (which shows the battery voltage) a fuel meter a self-diagnosis device Odometer and tripmeter modes 1.
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Pushing the “SELECT” button switches the Clock, hour meter and voltage display display between the odometer mode “ODO” modes and the tripmeter modes “TRIP A” and “TRIP B” in the following order: ODO → TRIP A → TRIP B → ODO To reset a tripmeter, select it by pushing the “SELECT”...
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To set the clock Voltage display mode 1. Set the display to the clock mode. 2. Push the “SELECT” button and “RESET” button together for at least three sec- onds. 3. When the hour digits start flashing, push the “RESET” button to set the hours. 4.
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(empty) as the fuel level decreases. When the charging circuit or the battery may be “E” segment disappears and the fuel level faulty. If this occurs, have a Yamaha dealer warning indicator flashes, refuel as soon as check or repair the vehicle.
Set the switch to “ ” to turn on the low code, note the code number, and then have a beam and the taillights. Yamaha dealer check the vehicle. Set the switch to “ ” to turn on the high beam and the taillights.
EBU31400 Set the switch to “ ” to turn off the head- On-Command drive knob lights and taillights. “2WD/4WD/DIFF LOCK” ECB02060 NOTICE Do not use the headlights with the engine turned off for an extended period of time. The battery may discharge to the point that the starter motor will not operate properly.
“DIFF LOCK” (four-wheel drive with the dif- EBU31410 Accelerator pedal ferential gear locked): Power is supplied to Press the accelerator pedal down to increase the rear and front wheels with the differen- engine speed. Spring tension returns the ped- tial gear locked.
1. Brake pedal 1. Parking brake lever 2. Release button EBU34750 Parking brake lever The parking brake lever is located at the right Spring tension helps return the lever to the side of the steering wheel. Setting the parking released position.
EBU31440 EBU31450 Drive select lever Fuel tank cap The drive select lever is used to shift the vehi- cle into the low, high, neutral, and reverse po- sitions. (Refer to page 6-3 for the drive select lever operation.) 1. Fuel tank cap To open Remove the fuel tank cap by turning it coun- terclockwise.
EBU31460 Doors To open a door, pull the latch outward. To close a door, push or pull the door inward un- til it is securely latched. Be sure the door is SECURELY LATCHED AFTER CLOSING IT. 1. Driver seat cushion 2.
Adjust the driver seat position as follows. 1. Remove the driver seat cushion. (See the previous section “Seats”.) 2. Remove the bolts. EBU31480 Adjusting the driver seat position The driver seat can be adjusted to one of three positions to suit the driver’s preference. 1.
EBU31490 Seat belts This vehicle is equipped with three-point seat belts for the driver and passengers. Always wear the seat belts properly while riding in the vehicle. See page 7-5 for more information. 4. Install the bolts, and then tighten the bolts to the specified torque.
When storing any documents in the glove compartment, be sure to wrap them in a plas- tic bag so that they will not get wet. When washing the vehicle, be careful not to let any water enter the glove compartment. ECB02071 NOTICE To protect from damage, do not put metal...
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When storing any documents in the storage compartments, be sure to wrap them in a plastic bag so that they will not get wet. When washing the vehicle, be careful not to let any water enter the storage compartments. ECB02241 NOTICE To protect from damage, do not put metal items, like tools, or sharply edged items di-...
1. Storage compartment cover 1. Drain plug EBU31520 Maximum load limit: Cup holders Storage compartment under the driver seat: Be sure to tightly close the cap of any plastic 4.5 kg (10 lb) bottle before placing it in a cup holder. A drain plug is fitted at the bottom of this stor- Some plastic bottles may not fit into the cup age compartment.
ers may be thrown about and break, and EBU31530 Cargo bed possibly injure people in the vehicle dur- EWB03250 ing sudden braking or an accident. WARNING Do not place any other items than seal- Never carry passengers in the cargo able plastic containers in the cup hold- bed.
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To open Maximum load limit: 272.0 kg (600 lb) Unhook the latches, and then lower the tail- gate. For additional loading information, see page 6-7. To close Lift the tailgate to the original position, and Opening and closing the tailgate then hook the latches.
Trailer towing equipment fore handling the shock absorber assem- can be obtained at a Yamaha dealer. (See blies. page 6-7 for precaution information.) Do not tamper with or attempt to open the cylinder assemblies.
ECB02250 NOTICE Do not use accessories requiring more than the stated maximum capacity. Do- ing so may overload the circuit and cause the fuse to blow. If accessories are used without the en- gine running, the battery may discharge. ...
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1. Auxiliary DC jack cap 2. Auxiliary DC jack Maximum rated capacity for the auxiliary DC jack: DC 12 V, 10 A (120 W) 5. Turn the accessory on. 6. When the auxiliary DC jack is not being used, cover it with the cap. 4-25...
Do not operate the vehicle if you find any problem. If a problem can- not be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
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ITEM ROUTINE PAGE • Check coolant level in reservoir. Coolant 5-6, 8-20 • Fill with coolant if necessary. Final gear oil/Differen- • Check for leakage. 5-6, 5-6, 8-16, 8-18 tial gear oil Accelerator pedal • Check for proper accelerator pedal operation. Seat belts •...
Apply the brakes firmly for one minute. If there Check that there is no free play in the brake is any leakage, have the vehicle inspected by pedal. If there is free play, have a Yamaha a Yamaha dealer. dealer check the brake system. (See page 8-35.)
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Your Yamaha engine has been designed to lights of water heaters and clothes dry- use regular unleaded gasoline with a research ers.
If you carry a portable fuel container in the In order to prevent clutch slippage (since bed of your Yamaha Viking, be sure to secure the engine oil also lubricates the clutch), it with the cap tightened before driving the ve- do not mix any chemical additives.
EBU31760 EBU31770 Coolant Final gear oil Check the coolant level in the coolant reser- Make sure the final gear oil is at the specified voir when the engine is cold (the coolant level level. Add oil as necessary. (See page 8-16 will vary with engine temperature).
It must operate smoothly and made as soon as possible. spring back to the idle position fully when re- leased. Have a Yamaha dealer repair as nec- EBU31810 Passenger handhold essary for proper operation.
Tire and fasteners before a ride. Take the vehicle pressures must be equal on both sides. to a Yamaha dealer or refer to the Service WARNING! Operation of this vehicle with Manual for correct tightening torque.
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Recommended tire pressure: Maximum vehicle load*: Vehicle load: 411.0 kg (906 lb) 0 - 300 kg (0 - 661 lb) * Total weight of operator, passengers, ac- Front: cessories, cargo, and (if applicable) trailer 75.0 kPa (0.750 kgf/cm², 11 psi) tongue weight Rear: The tire pressure gauge is included as stan-...
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Tire wear limit When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire. 1. Tire wear limit 5-10...
If any abnormality is noticed EBU31890 during this period, consult a Yamaha dealer. Engine break-in There is never a more important period in the 0–10 hours:...
If the neutral indi- cator light does not come on, ask a After break-in: Yamaha dealer to inspect the electric The vehicle may now be operated normally. circuit. The engine can be started in any gear if...
2. Apply the brake pedal, then shift by mov- Do not turn the key to the “ ” (start) position ing the drive select lever along the shift with the engine running; otherwise, damage guide. Make sure that the drive select le- to the electric starter may result.
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5. Check behind the vehicle for people or light should be on. If the light does not obstacles, and then release the brake come on, ask a Yamaha dealer to in- pedal. spect the reverse indicator light electri- 6. Press the accelerator pedal gradually and cal circuit.
EBU31921 On-Command drive knob The vehicle handles differently in each of the drive modes (“2WD”, “4WD” and “DIFF LOCK”). For example, the vehicle requires more effort to turn in “DIFF LOCK” than in “2WD”. Always stop the vehicle before changing the position of the On-Command drive knob. The meter display changes according to the selected drive mode.
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When the knob is set to “DIFF LOCK” or “4WD”, the differential gear lock indicator and indica- tor light will flash until the differential gear is completely locked or unlocked. When the indicator and indicator light are flashing, turning the steering wheel back and forth will help the differential gear lock to engage or disengage.
Do not exceed the Maximum Loading EBU31930 Parking Limits for the vehicle (see “MAXIMUM When parking, stop the engine and shift the LOADING LIMIT” in this section and ve- drive select lever into the neutral position. Ap- hicle labeling). ply the parking brake to help prevent the ve- ...
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Choose a trailer hitch drawbar designed for Operating when loaded with cargo or tow- use with a 5 cm (2 in) receiver. (See page 4-23 ing a trailer for more information.) Drive more slowly than you would without a load. The more weight you carry, the slower You can measure tongue weight with a bath- you should go.
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Pulling something other than a trailer Yamaha recommends that loads be trans- ported in the bed or in a trailer. If you need to move an object a short distance use a winch and follow the winch manufacturer’s instruc- tions.
EBU31950 EBU33311 KNOW YOUR VEHICLE BASIC GUIDE FOR SAFE USE This off-road vehicle will handle and maneuver differently from cars, ATVs, go-carts, golf-cars EBU31960 and grounds-keeping vehicles. The Viking has As a Viking owner you are responsible for the higher ground clearance and other features to safe and proper operation of this vehicle.
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The driver must be able to place both feet many features, including a protective struc- ture and seat belts, to help protect occu- flat on the floorboard while seated upright pants, but the best way to avoid injuries is to with his/her back against the backrest.
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Passenger requirements Occupant protection system This vehicle is designed for the operator and EWB03350 WARNING two passengers. Allowing passengers to ride Do not make changes to the occupant pro- improperly can lead to serious injury or death. tection system. If you install aftermarket As the operator, you are responsible for your products or have your vehicle modified, passengers.
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Protective structure The vehicle cage/frame provides a protective structure that helps limit intrusions by branch- es or other objects and may reduce your risk of injury in accidents. The protective structure will not protect occupants in all rollovers or accidents. Body parts outside of vehicle can be struck by passing objects or crushed during vehicle rollover.
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Seat belts main in the vehicle – the doors and passenger Seat belts should be worn by the driver and handhold are not a substitute for using a seat passengers. The driver must be sure that the belt. passengers are belted before driving. A crash can damage the restraint systems in ...
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To wear the seat belt properly, do the follow- 3. Push the latch plate into the buckle until it ing: clicks. Pull up on the latch plate to make 1. Hold the latch plate as you pull the belt sure it is secure. across your lap and chest.
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5. Position the shoulder belt over your shoulder and across your chest. The shoulder belt should fit against your chest. If it is loose, pull the belt out all the way and then let it retract. 6. Check if the seat belt shoulder position suits the size of the driver and passen- gers.
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hand on the door during operation. Your hand The driver should make sure the passengers or arm may be struck by objects or crushed are holding onto the handhold with both against outside objects or the ground during hands before operating the vehicle. a rollover.
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2. Slide the handhold to the desired position and align the holes in the handhold bar with the holes in the handhold supports. Adjust the handhold position as follows. 1. Remove the locking pins. 1. Handhold bar 2. Handhold support 3.
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1. Wire loop Floorboard Seat and shoulder bolsters The floorboard allows you to brace your feet, The seats and shoulder bolsters are designed which helps you keep your body in the vehicle to help keep you in the vehicle. Do not put in the event of an accident or rollover.
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ly jerk in one direction or back and forth as the CORRECT GRIP EXAMPLE tires and vehicle respond to the obstacle. This quick motion could injure your thumbs or wrist if your thumbs or hand(s) are inside the steering wheel. Grip the steering wheel so that your thumbs will not be hit by the spokes.
Approved motorcycle helmet that fits prop- EBU33352 LEARNING TO OPERATE YOUR VEHI- erly Eye protection (goggles, helmet face shield, or protective eyewear) Personal protective equipment Over-the-ankle boots, gloves, long-sleeved shirt or jacket, and long pants An approved helmet and other personal pro- tective equipment can help in a variety of ways, including: ...
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Practice for new Yamaha Viking users You should become familiar with the perfor- mance characteristics of the vehicle in a large, flat area that is free of obstacles and other vehicles. Practice controlling the accel- erator pedal, brakes, steering, and drive se- lect lever.
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Getting ready to ride If you think or feel that the vehicle may tip or Perform the Pre-Operation Checks on page roll, keep your body completely inside the 5-1. Follow the instructions starting on page protective structure of the vehicle: ...
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Avoid higher speeds and sudden or hard ac- the vehicle down after you take your foot off celeration until you are thoroughly familiar the accelerator. Engine braking is more no- with the operation of your vehicle. Avoid sud- ticeable in four-wheel drive. Application of ve- den or hard acceleration in any turn.
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Parking on a flat area 5. Block the front and rear wheels with When parking on a flat area, stop the engine rocks or other objects. and shift the drive select lever into the neutral Loading position. Apply the parking brake to help pre- The total weight of operator, passengers, ac- vent the vehicle from rolling.
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Your Yamaha Viking has higher ground clear- to see far enough ahead of you. Use common ance and other features to handle rugged ter- sense and remember that some hills are too rain, and as a result, can overturn in situations steep for you to climb or descend.
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side of a hill, which increases your risk of roll- slow your descent. Release the brake and be- over. Practice first on gentle slopes before at- gin to coast down the hill. Use engine braking tempting steeper hills. Always check the as much as possible, gently applying the terrain carefully before attempting any hill.
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If you are sliding or skidding, try to steer in the Pavement direction the vehicle is sliding, to regain con- This vehicle is designed for off-road use only. trol. For example, if you feel the back of the Avoid paved surfaces. Turn gradually and go vehicle start to slide to your right, steer to the slowly if you must drive on pavement.
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Wet brakes may have reduced effectiveness. If you feel the vehicle begin to slide sideways After leaving the water, test your brakes. If or the back wheels slide during a turn, steer necessary, apply the brakes several times to into the direction of the slide if possible, to re- let friction dry out the linings.
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muffler or exhaust pipe, or next to other hot If there is any question about your ability to parts. Check under the vehicle after operating maneuver safely over the obstacle, you in areas where combustible materials may should turn around if the ground is flat and have collected.
To avoid death during service or while using the ve- possible burns, let brake components cool hicle. If you are not familiar with vehicle before touching them. service, have a Yamaha dealer perform the service.
EBU33060 Owner’s manual and tool kit You are recommended to put this owner’s manual in the vinyl bag and always carry it in the glove compartment as shown. Put the owner’s tool kit and tire pressure gauge under the right passenger seat. 1.
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If you do not have a torque wrench available during a service operation requiring one, take your vehicle to a Yamaha dealer to check the torque settings and adjust them as neces- sary.
However, keep in mind that if the vehicle isn’t used for a long period of time, the month maintenance intervals should still be followed. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
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INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1200 2400 2400 4800 first (mi) (200) (750) (1500) (1500) (3000) hours • Check for leakage. √ √ √ Exhaust system • Tighten if necessary. • Replace gasket(s) if necessary. √ √ √...
EBU32110 General maintenance and lubrication chart INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1200 2400 2400 4800 first (mi) (200) (750) (1500) (1500) (3000) hours • Check coolant leakage. √ √ √ √ √ • Repair if necessary. Cooling system •...
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INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1200 2400 2400 4800 first (mi) (200) (750) (1500) (1500) (3000) hours • Check operation and free play/brake pad wear. √ √ √ √ √ Parking brake • Correct if necessary. Replace pads if worn to the limit.
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INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1200 2400 2400 4800 first (mi) (200) (750) (1500) (1500) (3000) hours Rear upper and √ √ √ 17 * lower knuckle • Lubricate with lithium-soap-based grease. pivots Drive shaft uni- √ √...
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• Every two years replace the internal components of the brake master cylinder and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.
EBU32340 Hood To remove 1. Pull the tab on each hood lock up, and then turn the hood locks 1/4 turn clock- wise. 1. Tab 2. Hood lock 2. Remove the hood. 1. Tab 1. Hood 8-10...
To install EBU33020 Engine oil and oil filter cartridge 1. Insert the projections on the hood into the Check engine oil level before each operation. slots in the front grill, and then place the In addition, change the oil and the oil filter car- hood in the original position.
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1. Engine oil dipstick 1. Maximum level mark 2. Minimum level mark 5. Insert the dipstick completely into the oil 3. Oil filler hole filler hole, and then remove it again to 6. If the engine oil is at or below the mini- check the oil level.
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3. Lift the cargo bed up. (See page 4-22 for cargo bed lifting and lowering proce- dures.) 4. Remove the right rear panel by removing the quick fastener screws and bolts. 1. Right rear panel 2. Quick fastener screw 3. Bolt 7.
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An oil filter wrench is available from a Yamaha dealer. 1. Engine oil drain bolt 2. Gasket Skip steps 7–9 if the oil filter cartridge is not 1. Oil filter cartridge being replaced. 2. Oil filter wrench 7. Remove the oil filter cartridge with an oil 8.
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1. O-ring 1. Torque wrench 9. Install the new oil filter cartridge with an 10. Install the engine oil drain bolt and its new oil filter wrench, and then tighten it to the gasket, and then tighten the bolt to the specified torque with a torque wrench.
Make sure that no foreign material en- Recommended engine oil: ters the crankcase. See page 10-1. Oil quantity: 12. Start the engine, and then let it idle for Without oil filter cartridge replacement: several minutes while checking it for oil 2.20 L (2.33 US qt, 1.94 Imp.qt) leakage.
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Tightening torque: Final gear oil filler bolt: 23 Nm (2.3 m·kgf, 17 ft·lbf) Changing the final gear oil 1. Park the vehicle on a level surface. 2. Place an oil pan under the final gear case to collect the used oil. 3.
4. Install the drain bolt and its new gasket, Tightening torque: and then tighten the bolt to the specified Final gear oil filler bolt: torque. 23 Nm (2.3 m·kgf, 17 ft·lbf) 8. Check for oil leakage. If oil leakage is Tightening torque: Final gear oil drain bolt: found, check for the cause.
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Tightening torque: Differential gear oil filler bolt: 23 Nm (2.3 m·kgf, 17 ft·lbf) Changing the differential gear oil 1. Park the vehicle on a level surface. 2. Place an oil pan under the differential gear case to collect the used oil. 3.
4. Install the differential gear oil drain bolt Tightening torque: and its new gasket, and then tighten the Differential gear oil filler bolt: bolt to the specified torque. 23 Nm (2.3 m·kgf, 17 ft·lbf) 8. Check for oil leakage. If oil leakage is Tightening torque: Differential gear oil drain bolt: found, check for the cause.
Changing the coolant The coolant must be changed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. Adding water instead of coolant lowers the antifreeze content of the coolant. If water is used instead of coolant, have a Yamaha deal- er check the antifreeze content of the coolant as soon as possible.
If any damage is found, have them replaced EBU32410 Spark plug inspection by a Yamaha dealer. Removal 1. Lift the cargo bed up. (See page 4-22 for cargo bed lifting and lowering proce- dures.) 2. Remove the spark plug cap.
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and erode. If electrode erosion becomes ex- cessive, or if carbon and other deposits are excessive, you should replace the spark plug with the specified plug. Specified spark plug: NGK/CPR7EA-9 Measure the spark plug gap with a wire thick- ness gauge and, if necessary, adjust the gap to specification.
EBU34810 Spark plug gap: Cleaning the air filter element 0.8–0.9 mm (0.031–0.035 in) The air filter element should be cleaned every 20–40 hours. It should be cleaned and lubri- Installation cated more often if the vehicle is operated in 1. Clean the surface of the spark plug gas- extremely dusty areas.
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1. Remove the center passenger seat cush- ion. (See page 4-15 for seat cushion re- moval and installation procedures.) 2. Lift up the rubber damper, and then re- move the center passenger seat by re- moving the bolts. 1. Quick fastener screw 2.
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6. While pushing the projections on the air filter frame inward, remove the air filter el- ement holder. 1. Air filter case cover holder 2. Air filter case cover 5. Remove the air filter element. 1. Air filter element holder 2.
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1. Air filter element holder 10. Wash the sponge material in warm soapy 2. Sponge material water to remove remaining solvent, then 3. Air filter frame rinse thoroughly with plain warm water. 8. Wash the sponge material gently but 11. Squeeze excess water out of the sponge thoroughly in parts cleaning solvent.
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13. Thoroughly apply Yamaha foam air filter 18. Install cover A, then cover B in their orig- oil or other quality liquid foam air filter oil inal positions by installing the quick fas- (not spray type) to the sponge material.
vehicle. If dust or water collects in a check hose, empty the hose and clean the air filter element and air filter case. 1. Cover B 19. Install the seat by installing the bolts, and then place the rubber damper in the orig- 1.
If water drains from the V-belt case after re- haust system. moving the drain plug, have a Yamaha dealer inspect the vehicle, as the water may affect 1. Remove the tailpipe bolts.
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1. Tailpipe bolt 1. Gasket 2. Spark arrester 2. Remove the tailpipe by pulling it out of 3. Tailpipe the muffler, and then remove the gasket. 4. Install the gasket, and then insert the tail- 3. Tap the tailpipe lightly, and then use a pipe into the muffler and align the bolt wire brush to remove any carbon depos- holes.
Yamaha service technician. pad has worn to the point that the wear indi- cator grooves have almost disappeared, have EBU32470 a Yamaha dealer replace the brake pads as a Brakes set. Replacement of brake components requires The wheels need to be removed to check the professional knowledge.
If a brake pad has worn to the level. Replenish the brake fluid if necessary. point that the wear indicator groove has al- most disappeared, have a Yamaha dealer re- place the brake pads as a set. 8-33...
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Clean the filler cap before removing. Use only DOT 4 brake fluid from a sealed container. Use only the specified brake fluid; other- wise, the rubber seals may deteriorate, causing leakage. Refill with the same type of brake fluid. Adding a brake fluid other than DOT 4 may result in a harmful chemical reac- tion.
EBU32530 Parking brake lever free play adjust- Checking the brake pedal ment Have a Yamaha dealer check the brakes at Periodically check the parking brake lever the intervals specified in the periodic mainte- free play and adjust it if necessary.
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1. Shift the drive select lever into low gear “L”. 2. Check the parking brake lever free play. The maximum free play is equal to one click of the parking brake lever. If neces- sary, adjust the free play as follows. 1.
(a). To make the brake light come on later, turn the adjusting nut in direction (b). Lubricate the cable ends. If the cables do not operate smoothly, ask a Yamaha dealer to re- place them. Recommended lubricant: Yamaha cable lubricant or other suitable...
Checking the stabilizer bushes with a grease gun. The stabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer replace the stabilizer bushes if necessary. 8-38...
EBU32610 Recommended lubricant: Wheel removal Lithium-soap-based grease 1. Loosen the wheel nuts. 2. Elevate the vehicle and place a suitable EBU32600 Steering shaft lubrication stand under the frame. Lubricate the pivot points. 3. Remove the nuts from the wheel. 4. Remove the wheel. Recommended lubricant: Lithium-soap-based grease 8-39...
Always use the same size and type of tires Size: recommended in this owner’s manual. The 25 x 8-12NHS tires that came with your Yamaha Viking were Manufacturer/model: designed to match the performance capabili- MAXXIS/MU09 ties and to provide the best combination of Rear tire: handling, braking, and comfort.
1. Install the wheel and the nuts. EWB03400 WARNING Do not reverse the rims on your Yamaha For YXM70VPXG / YXM70VPHG: tapered Viking to widen the track width. Installing nuts are used for both the front and rear wheels improperly increases the risk of wheels.
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tilled water. However, the battery lead con- EWB03420 WARNING nections need to be checked and, if Batteries may produce explosive gases. necessary, tightened. Ventilate when charging or using in a EWB03410 WARNING closed space. Keep batteries away from Avoid battery contact with skin, eyes, or sparks, flames, cigarettes, or other sourc- clothing.
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To charge the battery ing their bolt. NOTICE: When removing Have a Yamaha dealer charge the battery as the battery, the main switch must be soon as possible if it seems to have dis- off, and the negative lead must be dis- charged.
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To install the battery ECB00932 NOTICE To charge a VRLA (Valve Regulated Lead Be sure the battery is fully charged. Acid) battery, a special (constant-voltage) battery charger is required. Using a con- 1. Place the battery in its compartment. ventional battery charger will damage the 2.
3. Hook the battery bands. 1. Turn the key to “ ” (off). 4. Install the air intake duct panel by install- 2. Remove the hood. (See page 8-10 for ing the quick fastener screws. hood removal and installation proce- 5.
4. Connect the negative lead of the jumper disconnect the positive lead of the jump- cable to the negative terminal of the er cable from the charged battery and the charged battery and the other end of the battery in the vehicle. negative lead to an unpainted metal sur- 7.
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1 2 3 4 5 6 1. Fuse box 1. Backup fuse “BACK UP” (for clock) 2. Main fuse 2. Ignition fuse “IGNITION” 3. EPS fuse 3. Four-wheel-drive motor fuse “DIFF” 4. Fuel injection system fuse 4. Auxiliary DC jack fuse “TERMINAL” 5.
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ECB00641 Specified fuses: NOTICE Main fuse: To prevent accidental short-circuiting, 40.0 A turn off the main switch when checking or Fuel injection system fuse: replacing a fuse. 10.0 A Headlight fuse: 2. Remove the hood. (See page 8-10 for 15.0 A hood removal and installation proce- Ignition fuse: 10.0 A...
” (on) and turn on the ing it off. electrical circuit in question to check if the device operates. If the fuse blows again immediately, have a Yamaha dealer check the electrical system. 5. Install the hood. EBU32670 Replacing a headlight bulb If a headlight bulb burns out, replace it as fol- lows.
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5. Wait for the headlight bulb to cool before touching or removing it. Remove the burnt-out bulb by pulling it out. 6. Place a new headlight bulb into position, and then secure it with the bulb holder. NOTICE: Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and...
EBU32680 Headlight beam adjustment ECB00691 NOTICE It is advisable to have a Yamaha dealer make this adjustment. To raise the beam, turn the headlight beam adjusting screw in direction (a). To lower the beam, turn the headlight beam adjusting screw in direction (b).
EBU32690 Tail/brake light bulb replacement If a tail/brake light bulb burns out, replace it as follows: 1. Remove panel A (if replacing the left tail/brake light bulb) or panel B (if replac- ing the right tail/brake light bulb) by re- moving the quick fastener screws, nuts and bolts.
If your vehicle 5. Install the bulb holder (together with the requires any repair, take it to a Yamaha deal- bulb) by turning it clockwise. 6. Install the panel. 8-53...
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Use only genuine Yamaha parts on your vehicle. Imita- tion parts may look like Yamaha parts, but they are often inferior. Consequently, they have a shorter service life and can lead to ex- pensive repair bills.
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
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Restart the engine. If the engine overheats again, ask a Level is OK. Yamaha dealer to inspect and/or repair the cooling system. If it is difficult to get the recommended coolant, tap water can be used temporarily, provided that it is changed to the recommended coolant as soon as possible.
brakes may have reduced stopping EBU32720 CLEANING AND STORAGE ability, increasing the chance of an ac- NOTICE: Excessive wa- cident. EBU32730 [EWB03470] Cleaning ter pressure may cause water seepage Frequent, thorough cleaning of your vehicle and deterioration of wheel bearings, will not only enhance its appearance but will brakes, transmission seals and electri- improve its general performance and extend...
1. Fill the fuel tank with fresh fuel and add cloth. the specified amount of Yamaha Fuel 6. Clean the seats with a vinyl upholstery Stabilizer and Conditioner or equivalent cleaner to keep the covers pliable and product.
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[less than 0 °C (30 °F) or more than 30 °C (90 °F)]. Use of fuel stabilizer and conditioner elimi- nates the need to drain the fuel system. Con- sult a Yamaha dealer if the fuel system needs to be drained.
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Charging system: EPS warning light: AC magneto Battery: Helmet/Seat belt indicator light: 14 V, 0.85 W × 2 Model: Fuses: U1-H11L Voltage, capacity: Main fuse: 12 V, 28.0 Ah 40.0 A Headlight: Fuel injection system fuse: 10.0 A Bulb type: EPS fuse: Halogen bulb Bulb voltage, wattage ×...
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EBU33220 For Europe only The figures quoted are emission levels and are not necessarily safe working levels. Whilst there is a correlation between the emission and exposure levels, this cannot be used reli- ably to determine whether or not further pre- cautions are required.
Record the vehicle identification number and model label information in the spaces provid- ed for assistance when ordering spare parts from a Yamaha dealer or for reference, in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number The vehicle identification number is used to identify your vehicle.