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INSTRUCTIONS FOR OPERATION AND
ASSEMBLY
SOLENOID INTERLOCK AZM300B-I1-
ST-1P2P-A TEST
1 About this document
1.1 Function
This document provides all the information you need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the switchgear. The operating instructions enclosed with the device must always be
kept in a legible condition and accessible.
1.2 Target group of the operating instructions: authorised qualified
personnel
All operations described in the operating instructions manual must be carried out by trained specialist personnel,
authorised by the plant operator only.
Please make sure that you have read and understood these operating instructions and that you know all applicable
legislations regarding occupational safety and accident prevention prior to installation and putting the component
into operation.
The machine builder must carefully select the harmonised standards to be complied with as well as other technical
specifications for the selection, mounting and integration of the components.
The information contained in this operating instructions manual is provided without liability and is subject to
technical modifications.
1.3 Explanation of the symbols used
Information, hint, note: This symbol is used for identifying useful additional information.
F
2
Caution:Failure to comply with this warning notice could lead to failures or malfunctions.
Warning:Failure to comply with this warning notice could lead to physical injury and/or damage to the machine.
1.4 Appropriate use
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Summary of Contents for schmersal AZM300B-I1-ST-1P2P-A TEST
- Page 1 INSTRUCTIONS FOR OPERATION AND ASSEMBLY SOLENOID INTERLOCK AZM300B-I1- ST-1P2P-A TEST 1 About this document 1.1 Function This document provides all the information you need for the mounting, set-up and commissioning to ensure the safe operation and disassembly of the switchgear. The operating instructions enclosed with the device must always be kept in a legible condition and accessible.
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Page 2: General Safety Instructions
The user must observe the safety instructions in this operating instructions manual, the country specific installation standards as well as all prevailing safety regulations and accident prevention rules. Further technical information can be found in the Schmersal catalogues or in the online catalogue on the Internet: products.schmersal.com. -
Page 3: Special Versions
1P2P 1 p-type diagnostic output and 2 p-type safety outputs SD2P serial diagnostic output and 2 p-type safety outputs without Power to unlock Power to lock without Manual release Emergency release Emergency exit Emergency exit, distance 8.5 mm 2.2 Special versions For special versions, which are not listed in the ordering code, these specifications apply accordingly, provided that they correspond to the standard version. -
Page 4: Warning About Misuse
Interlocks with power to lock principle may only be used in special cases after a thorough evaluation of the accident risk, since the safety guard can be opened immediately on failure of the power supply or upon activation of the main switch. Series-wiring Series-wiring can be set up. - Page 5 Standards EN ISO 13849-1 EN ISO 14119 EN IEC 60947-5-3 EN IEC 61508-x Coding Individual coding Coding level according to EN ISO 14119 High Working principle RFID Frequency band RFID 125 kHz Transmitter output RFID, maximum -6 dB/m Enclosure material Plastic, glass-fibre reinforced thermoplastic, self- extinguishing Gross weight...
- Page 6 PFH value 5.20 x 10⁻¹⁰ /h PFD value 4.50 x 10⁻⁵ Safety Integrity Level (SIL), suitable for applications in Mission time 20 Year(s) Mechanical data Mechanical life, minimum 1,000,000 Operations Note (Mechanical life) When using as door stop: ≥ 50.000 operations (door mass ≤...
- Page 7 Storage and transport temperature, minimum -10 °C Storage and transport temperature, maximum +90 °C Relative humidity, maximum 93 % Note (Relative humidity) non-condensing non-icing Resistance to vibration to EN 60068-2-6 10 … 150 Hz, amplitude 0.35 mm Restistance to shock 30 g / 11 ms Protection class Permissible installation altitude above sea level,...
- Page 8 Classification ZVEI CB24I, Source Electrical data - Safety digital inputs Switching thresholds −3 V … 5 V (Low) 15 V … 30 V (High) Current consumption at 24V 5 mA Test pulse duration, maximum 1 ms Test pulse interval, minimum 100 ms Classification ZVEI CB24I, Sink Classification ZVEI CB24I, Source...
- Page 9 Note (LED switching conditions display) Operating condition: LED green Error / functional defect: LED red Supply voltage UB: LED green Pin assignment PIN 1 A1 Supply voltage UB PIN 2 X1 Safety input 1 PIN 3 A2 GND PIN 4 Y1 Safety output 1 PIN 5 OUT Diagnostic output...
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Page 10: General Mounting Instructions
This device complies with the nerve stimulation limits (ISED SPR-002) when operated at a minimum distance of 100 mm. Changes or adjustments not expressly approved by K.A. Schmersal GmbH & Co. KG could void the user's authority to operate the equipment. - Page 11 The solenoid interlock can be used as an end stop. Dependant upon the door weight and the actuating speed, the mechanical life could be reduced. Mounting of the solenoid interlock and the actuator Refer to the mounting instructions manual for the corresponding actuator. The actuator must be permanently fitted to the safety guards and protected against displacement by suitable measures (tamperproof screws, gluing, drilling of the screw heads).
- Page 12 To avoid any interference inherent to this kind of system and any reduction of the switching distances, please observe the following guidelines: The presence of metal chips in the vicinity of the solenoid interlock is liable to modify the switching distance Keep away from metal chips Minimum distance between two solenoid interlocks as well as other systems with same frequency (125 kHz)
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Page 13: Manual Release
3.2 Manual release For the machine set-up, the solenoid interlock can be unlocked in a de-energised condition. The solenoid interlock is unlocked by turning the manual release in the position The normal locking function is only restored after the manual release has been returned to its original position Caution: do not turn beyond the end stop! A: connector plug M12, 8-pole B: LED display... -
Page 14: Mounting With Mounting Plate
Reset of the manual release by actuating the red emergency exit lever must be prevented by the user. Emergency exit (-T/-T8) (fitting and actuation only from within the hazardous area) To activate the emergency exit, turn the red lever in the direction of the arrow to the end stop. The safety outputs switch off and the guard system can be opened. - Page 15 3.5 Dimensions All measurements in mm. AZM300...-T/-T8 and -N Device with emergency exit or emergency release Emergency exit -T / Emergency release -N...
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Page 16: Actuator And Accessories
Emergency exit -T8 3.6 Actuator and accessories Actuator AZ/AZM300-B1 (not included in delivery) Mounting plate MP-AZ/AZM300-1 (available as accessory) - Page 17 MS-AZ/AZM300-B1-1 (available as accessory) Aluminium protective plate as a cover for use on glass and plastic doors on machines with high design requirements Lockout tag SZ 200-1 (available as accessory)
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Page 18: General Information For Electrical Connection
Bowden cable release ACC-AZM300-BOW-.-.M-.M (available as accessory) Observe the additional notes in the operating instructions of the Bowden cable release. 4 Electrical connection 4.1 General information for electrical connection The electrical connection may only be carried out by authorised personnel in a de-energised condition. The voltage inputs A1, X1, X2 and IN must have a protection against permanent overvoltage. - Page 19 1 ms. The safety-monitoring module does not need to have a cross- wire short monitoring function, if necessary, the cross-wire short monitoring function must be disabled. Information for the selection of suitable safety-monitoring modules can be found in the Schmersal catalogues or in the online catalogue on the Internet: products.schmersal.com.
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Page 20: Wiring Configuration And Connector Accessories
Y1 and Y2 = Safety outputs → Safety monitoring module SD-IN → Gateway → Field bus 4.4 Wiring configuration and connector accessories Function safety switchgear Colour codes of Poss. colour code of other configuration of the Schmersal commercially available the connector connectors connectors according to EN 60947-5-2... - Page 21 GRA_PRO_PIN_km12-k8b With With serial IP67 / IP69 conventional diagnostic IP69 (PVC) diagnostic function to DIN Image not found or type unknown output 47100 Safety input 1 Safety output 1 Diagnostic SD-output output Safety input 2 Safety output 2 Solenoid control SD-input Connecting cables with coupling (female) IP67 / IP69, M12, 8-pole - 8 x 0.25 mm²...
- Page 22 GRA_PRO_PIN_km23-k8b with conventional diagnostic with serial diagnostic output function Image not found or type unknown Safety input 1 Safety output 1 Diagnostic output SD output Safety input 2 Safety output 2 Solenoid control SD input 5 Actuator coding and latching force adjustment 5.1 Actuator coding Solenoid interlocks with standard coding are ready to use upon delivery.
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Page 23: Diagnostic Leds
In order to enable trouble-free functionality of the device, the rotary handle must be in position I or II when the safety guard is open. In the intermediate positions, locking is impossible. The latching force is changed by turning the rotary handle by 180°. In position I,the latching force is approx. -
Page 24: Solenoid Interlock With Conventional Diagnostic Output
System condition No input signal at X1 and/or X2 green yellow Safety guard open and a safety guard in the safety circuit upstream is also open Flashes (1 Hz) Safety guard closed and a safety guard in the safety circuit upstream is open Flashes Flashes (1 Hz) - Page 25 Legend GRA_CLI_kt-syc01 GRA_CLI_kt-syc02 GRA_CLI_kt-syc06 Safety guard open Safety guard closed Locking time Image not found or type unknown Image not found or type unknown Image not found or type unknown GRA_CLI_kt-syc05 GRA_CLI_kt-syc03 Safety guard not locked or fault Safety guard locked ...
- Page 26 DIA_PRO_CUR_kazm3d01-04 Safety guard can be locked Image not found or type unknown DIA_PRO_CUR_kazm3d01-05 Safety guard locked Image not found or type unknown Table 1: Diagnostic information of the safety switchgear Magnet control Safety outputs Y1, Diagnostic output OUT System Power condition ...
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Page 27: Solenoid Interlock With Serial Diagnostic Function Sd
In this way, the diagnostic signals can be evaluated by means of a PLC. The necessary software for the integration of the SD-Gateway is available for download at products.schmersal.com. The response data and the diagnostic data are automatically and permanently written in an input byte of the PLC for each solenoid interlock in the series-wired chain. - Page 28 the solenoid interlock, the switching condition of the solenoid interlock is maintained. Error Errors which no longer guarantee the function of the safety switchgear (internal errors) cause the safety outputs to be disabled within the duration of risk. The fault is reset, when the cause is eliminated and bit 7 of the request byte changes from 1 to 0 or the safety guard is opened.
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Page 29: Set-Up And Maintenance
Table 3: I/O data and diagnostic data (The described condition is reached, when Bit = 1) Bit n° Call Byte Response-Byte Diagnostic errorwarning Diagnostic error The leading diagnosis message through bit 1 indicates whether locking or unlocking of the guard system is possible. - Page 30 8.2 Disposal The safety switchgear must be disposed of in an appropriate manner in accordance with the national prescriptions and legislations.
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