Super heat recovery multi, indoor/outdoor unit, 1-way / 2-way / 4-way air discharge cassette type, floor standing cabinet type, for commercial use (220 pages)
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FILE NO. A90-0030 SERVICE MANUAL AIR-CONDITIONER 2-PIPE SUPER MULTI, COOLING ONLY Outdoor Unit MAR-C104M8-1-PE Multi Controller RBM-Y1034C-PE (3-way) RBM-Y1044C-PE (4-way) 2-PIPE SUPER MULTI, HEAT PUMP Outdoor Unit MAR-M104HTM8-1-PE Multi Controller RBM-Y1034-1-PE (3-way) RBM-Y1044-1-PE (4-way) 3-PIPE SUPER MULTI, HEAT PUMP WITH...
CONTENTS SUPER MULTI SYSTEM BASIC COMPONENTS ..................4 OUTLINE OF CONTROL SYSTEM......................6 SPECIFICATIONS .............................8 CONSTRUCTION VIEWS ........................15 WIRING DIAGRAMS ..........................19 REFRIGERANT CYCLE DIAGRAMS ......................28 SELF DIAGNOSTIC DISPLAY INFORMATION ..................31 FAULT CODE DISPLAY INFORMATION....................46 CONTROL FEATURES ...........................53 10. VALVE & SENSOR FUNCTION AND OPERATION ................55 11.
1. SUPER MULTI SYSTEM BASIC COMPONENTS 1.1 2-Pipe Heat Pump. This system allows separate operation of each indoor unit in heating or cooling. Heating operation has priority over cooling. In the event of an indoor unit requesting cooling operation when another is in heating mode, "STANDBY"...
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1.3 2-Pipe Cooling only. This system allows operation of each indoor unit in cooling. 2-Pipe Outdoor unit T-Pieces Multi controller 2 pipes Indoor units Remote controller 2 pipes Indoor unit remote controller requesting cooling Cooling operation...
2. OUTLINE OF CONTROL SYSTEM The refrigerant and electrical systems of the Super multi air conditioner are controlled by the Multi controller and the Outdoor unit microprocessors. All RAV Heat Pump, R407C, 4 series Indoor units are compatible with the Super multi system. i.e. 1 ~ 5 HP. For system operation, initially the microprocessor in each Indoor unit calculates the difference between the current room temperature (TA) and the requested temperature which has been set on the Remote controller.
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Outdoor Unit Minimum Code No. Maximum Code No. Connected Units 10HP 2-PIPE (MAR-C104M8-1-PE) 10HP 2-PIPE (MAR-M104HTM8-1-PE) 10HP 3-PIPE (MAR-F104HTM8-1-PE) The option is available to use a 3-Way Multi controller (for 3 Indoor units), or a 4-Way Multi controller (for 4 Indoor units).
3. SPECIFICATIONS 3.1 Specification of Outdoor unit. MAR-M104HTM8-1-PE Model Name MAR-F104HTM8-1-PE Cooling capacity (kW) 25.0 (28.0) Heating capacity (kW) 28.0 (31.5) Power supply 380 – 415V, 3-phase, 50Hz Operating current 17.4 (19.1) Power consumption 11,800 (12,800) Power factor 98 (97) Operating current 17.7 (15.5) Power consumption...
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Model Name MAR-C104M8-1-PE 25.0 (28.0) Cooling capacity (kW) Power supply 380 – 415V, 3-phase, 50Hz 17.4 (19.1) Operating current 11,800 (12,800) Power consumption 98 (97) Power factor Starting current Direct Starting method Dimensions (H x W x D) (mm) 1,530 x 1,290 x 834...
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3.2 Specifications of Outdoor unit Refrigerant Cycle Parts. MAR-M104HTM8-1-PE MAR-F104HTM8-1-PE Model Name Model name MG1300CW-20 Motor type 3-phase induction motor Power supply 380 – 415V, 3-phase, 50Hz Output (kW) Comp- Pole 2/2 (Inverter side/Non-inverter side) ressor motor 1.49/2.51 Coil resistance (Ω) (Inverter side/Non-inverter side) Compressor oil name...
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Model Name MAR-C104M8-1-PE MG1300CW-20 Model name 3-phase induction motor Motor type 380 – 415V, 3-phase, 50Hz Power supply Output (kW) Comp- ressor Pole 2/2 (Inverter side/Non-inverter side) motor 1.49/2.51 Coil resistance (Ω) (Inverter side/Non-inverter side) Compressor oil name NISSEKI RB68AF...
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3.3 Specifications of Outdoor unit Inverter Assembly Parts. MAR-M104HTM8-1-PE MAR-F104HTM8-1-PE Model Name Power supply 380 – 415V, 3-phase, 50Hz Output voltage at operating frequency of 60Hz AC 266V IGBT MG50Q6ES11 Relay LY1F (AC 240V) Fan motor running capacitor EAG45M605UF1, 6µF450V Diode SR130G-160 AC noise filter...
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Model Name MAR-C104M8-1-PE Power supply 380 – 415V, 3-phase, 50Hz Output voltage at operating frequency of 60Hz AC 266V IGBT MG50Q6ES11 Relay LY1F (AC 240V) Fan motor running capacitor EAG45M605UF1, 6µF450V Diode SR130G-160 AC noise filter ZSG2208-02, 8A, 250V DC noise filter...
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3.4 Specification of 2-Pipe Multi Controller Parts. RBM-Y1034C-PE RBM-Y1044C-PE Model Name RBM-Y1034-1-PE RBM-Y1044-1-PE Pulse modulating valve EV23RC7, Coil DC 12V Temperature sensor At 0°C = 32.8kΩ, 25°C = 10kΩ, 50°C = 3.6kΩ Float switch FS-085-0031 Model name 1401008301 Power supply transformer Specification Primary side:AC240V, Secondary side:AC12V Relay (PC board)
4. CONSTRUCTION VIEWS 4.1 2-Pipe Outdoor Unit (MAR-C104M8-1-PE/MAR-M104HTM8-1-PE). Rear air inlet. 1290 4 slots (15 x 20) for fixing bolts. Air outlet. 1100 Ø 610 Side air inlet. Refrigerant pipe connection. 140 65 Liquid Ø 15.9 Gas Ø 28.6 2 x Fork lift slots.
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4.2 3-Pipe Outdoor Unit (MAR-F104HTM8-1-PE). Rear air inlet. 1290 4 slots (15 x 20) for fixing bolts. Air outlet. 1100 Ø 610 Side air inlet. Refrigerant pipe connection. Suction gas Ø 28.6 Discharge gas Ø 19.0 Liquid Ø 15.9 2 x Fork lift slots. (150 x 60) Piping knockout.
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4.3 Multi Controllers. 2-PIPE: RBM-Y1034-1-PE RBM-Y1044-1-PE RBM-Y1034C-PE RBM-Y1044C-PE...
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4.4 Multi Controllers. 3-PIPE: RBM-Y1034F-PE RBM-Y1044F-PE...
5. WIRING DIAGRAMS 5.1 2-Pipe Outdoor unit (MAR-C104M8-1-PE). Symbol Part Name Compressor 1, 2 Fan motor 1, 2 Electromagnetic contactor 1, 2, 3 for compressor Inner overload relay 1, 2 Overload relay Pulse modulating valve High pressure switch 1, 2...
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5.2 2-Pipe Outdoor unit (MAR-M104HTM8-1-PE). Symbol Part Name Compressor 1, 2 Fan motor 1, 2 Electromagnetic contactor 1, 2, 3 for compressor Inner overload relay 1, 2 Overload relay Pulse modulating valve High pressure switch 1, 2 Running capacitor 1, 2 Two-way valve 1, 2, 4 20SF...
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5.3 3-Pipe Outdoor unit (MAR-F104HTM8-1-PE). Symbol Part Name Compressor 1, 2 Fan motor 1, 2 Electromagnetic 1, 2, 3 contactor for compressor Inner overload relay 1, 2 Overload relay Pulse modulating valve High pressure switch 1, 2 Running capacitor 1, 2 Two-way valve 1, 2, 4, 5, 13, 14, 15, 16 20SF...
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5.4 2-Pipe Multi Controller (RBM-Y1034C-PE, RBM-Y1044C-PE, RBM-Y1034-1-PE, RBM-Y1044-1-PE). Spark 7 Segment LED killer Capacity rank setting Display selector switch OUTDOOR INDOOR INDOOR INDOOR INDOOR UNIT A UNIT B UNIT C UNIT D UNIT • The dashed lines indicate wiring on site. Symbol Part Name •...
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5.5 3-Pipe Multi Controller (RBM-Y1034F-PE, RBM-Y1044F-PE). Spark killer 7 Segment LED Capacity rank setting Display selector switch Indoor Indoor Indoor Indoor Outdoor unit D unit A unit B unit C Unit Symbol Part Name PMV A, B, C, D Pulse modulating valve Th A, B, C, D, X Temperature sensor Power transformer...
7. SELF DIAGNOSTIC DISPLAY INFORMATION 7.1 MAR-C104M8-1-PE, MAR-M104HTM8-1-PE, 2-Pipe Outdoor Unit. Malfunction judgement is performed using the self-diagnostic function of the outdoor unit. The combination of the display switch and the 8 LED's (LED 1 ~ LED 8) indicate the diagnostic details.
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7.1.2 Display switch set to position "0". LED 1 On: Receiving serial signal from multi controller 1 LED 2 On: Sending serial signal to multi controller 1 LED 3 On: Receiving serial signal from multi controller 2 On: Sending serial signal to multi controller 2 LED 4 On: Receiving serial signal from inverter control board LED 5...
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7.1.5 Display switch set to position "3". LED 1 ThD1 sensor abnormality LED on: Sensor open / short circuit LED 2 ThD2 sensor abnormality LED 3 ThS sensor abnormality LED 4 High pressure abnormality LED on: High pressure abnormal (detected by pressure sensor) LED 5 Pressure sensor abnormality LED on: Pressure sensor abnormal...
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7.2 RBM-Y1034C-PE / RBM-Y1044C-PE, RBM-Y1034-1-PE / RBM-Y1044-1-PE, 2-Pipe Multi Controller. The combination of the display switch and the two 7 segment LED's (LD1, LD2) indicate the diagnostic details. MCC - 1210 7 Segment LED LD 1 LD 2 Capacity rank switches. Unit A Unit C Unit B...
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7 Segment LED display. LD 1 LD 2 Indication Switch Position Sending Receiving Receiving Sending Receiving Receiving Sending Sending Receiving Sending Serial from from from from from signal Outdoor Outdoor unit B unit A unit A unit D unit D unit C unit C unit B...
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7.2.3 Display switch set to position "11", "12", "13" and "14". Multi controller – ThA, B, C, D and X sensor conversion table. Tempera- Tempera- Tempera- Tempera- Display Display Display Display ture (°C) ture (°C) ture (°C) ture (°C) -10.0 12.0 23.0 -9.0...
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7.3 MAR-F104HTM8-1-PE, 3-Pipe Outdoor Unit. Malfunction judgement is performed using the self-diagnostic function of the outdoor unit. The combination of the display switches (SW1, SW2) and the LED's (LD 71 ~ LD 74) indicate the diagnostic details. Electrolytic Power Capacitors Transistor MCC-1252 Interface control board...
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7.3.1 Display switch SW1 set to position "0". Communication serial signals and the system operating status are displayed by changing display switch SW2. Display 7 Segment LED Display Switch Indication LD71 LD72 LD73 LD74 Position Between Between Non-inverter Between Inverter M/C (1) M/C (2) compressor...
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Display code conversion table – Instruction frequency from Multi Controller. Display code Frequency conversion 10.0 13.0 16.2 19.3 22.4 25.5 28.6 31.7 34.8 37.9 41.0 value (Hz) Display code Frequency 44.1 47.2 50.3 53.4 56.5 59.6 62.7 65.8 68.9 72.0 75.1 78.2 81.3...
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7.3.4 Display switch SW1 set to position "3". The indoor unit capacity rank setting is displayed. Display 7 Segment LED Display Switch Indication LD71 LD72 LD73 LD74 Outdoor unit HP 8 HP [8], 10 HP [A] Unit A Capacity rank of Unit B indoor unit connected to...
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7.4 RBM-Y1034F-PE, RBM-Y1044F-PE, 3-Pipe Multi Controller. The combination of the display switch and the four 7 segment LED's (LD101 - LD104) indicate the diagnostic details. MCC - 1223 7 segment LED Unit A Unit C Unit B Unit D Display switch Capacity rank switches Multi controller control board 7 Segment LED Display...
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7.5 Inverter control board, 2-Pipe and 3-Pipe Outdoor Units. The combination of the dip switch SW1 and the four LED's (D1 ~ D4) indicate the inverter compressor speed and diagnostic details. MCC - 1251 Inverter control board SW1 position Display information Inverter compressor demand frequency Inverter compressor actual frequency Fault code indication...
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7.5.2 Inverter fault code indication. LED Display Remote controller fault code Fault indicated Inverter high pressure or compressor winding temperature O O O Inverter compressor winding short circuit protection O O O O O O O TE sensor open / short circuit (2-Pipe only) Inverter compressor overload protection Inverter circuit / compressor failure 7.5.3...
8. FAULT CODE DISPLAY INFORMATION The remote controller, multi controller and outdoor unit have the facility to display fault codes which are used to determine any malfunction of the system. • The remote controller is provided with a "check" button and a check display. •...
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8.2 Details of the malfunction check display. The following fault code display occurs when the check button is pressed for 1 second. (Note: Up to 16 indoor units can be connected to one remote controller using group control.) 2 fault codes for each of the 16 indoor units can be displayed at 2 second intervals. Example: Display for fault codes: CHECK...
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8.3 2-Pipe system fault code summary. Fault codes can be identified from either the Remote controller, Multi controller or Outdoor unit as shown in the diagram below. Remote controller fault code Multi controller display switch position 1 Outdoor Unit ➜ No communication INV to I/F No communication I/F to INV No communication I/F to INV...
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8.4 3-Pipe system fault code summary. Fault codes can be identified from either the Remote controller, Multi controller or Outdoor unit as shown in the diagram below. Remote controller fault code Multi controller display switch position 1 Outdoor Unit ➜ No communication I/F to INV No communication I/F to INV No communication INV to I/F...
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8.5 Fault codes displayed at the Remote controller. Diagnostic Functions Notes Status of Air Fault Symptom Conditioner Code Outdoor unit 1. Wiring fault between I/D and M/C, or M/C and O/D SERIAL SIGNAL FAULT stops. Interface control board, or O/D Interface control board and O/D Inverter control board.
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Diagnostic Functions Notes Status of Air Fault Symptom Conditioner Code Operation 1. Inverter compressor fault (overload). INVERTER stops COMPRESSOR FAULT 2. Check the power supply, wiring and compressor. 1. Fault in the current detection circuit of the Inverter Operation INVERTER control board.
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8.6 Fault codes displayed at the Multi controller. Display switch set to position "1". Note Fault code Fault ThA sensor fault ThB sensor fault Sensor open / short circuit. ThC sensor fault ThD sensor fault ThX sensor fault No initial communication between M/C and O/D Communication between M/C and O/D Check the wiring and control boards.
(°C) • When the cumulative operating time with TE Does not apply to in zone [A] has amounted to 25 minutes, MAR-C104M8-1-PE defrost operation starts. Subsequent defrosts occur after a cumulative time of 55 minutes. When heating operation resumes after defrost, the timer is reset.
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CONTROL DESCRIPTION a. Changeover between cooling and heating operations for each indoor unit. Simultaneous Cooling / Heating The solenoid valves inside the Multi controller are energised when operation operation commands are sent from the Indoor units. 3-Pipe ONLY • SVS valve (suction side) opens for a cooling command. •...
10. VA LVE & SENSOR FUNCTION AND OPERATION 10.1 Multi controller – Valve functions, 2-Pipe and 3-Pipe. Symbol Description of Function Name of Valve This opens to the extent corresponding to the capacity PMV (A, B, C, D) Flow rate control valve and performance required of each Indoor unit.
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10.3 Outdoor unit – Valve functions, 2-Pipe and 3-Pipe. Symbol Description of Function Name of Valve OFF: Normal operation. 4-way reversing valve ON: Low load condition when sub heat exchanger Cooling operation is required. Used in combination with SV15 20SF* (3-Pipe ONLY).
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10.4 Outdoor unit – Valve operation. For the 2-Pipe MAR-M104HTM8-1-PE only cooling operation, heating operation and valve 20SF are applicable. 20SF SV15 SV13 SV14 SV16 PMV2 Outdoor Operation Mode Outdoor main heat – exchanger Cooling operation Sub heat exchanger – Heating operation –...
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10.6 Multi controller sensor operation. According to a difference between the evaporator outlet temperature and (ThA, B, C, D) saturation temperature (ThX): Performs Superheat control. Temperature (cooling operation) sensor Determines the degree of opening of PMV 2. (cooling dominant operation – 3-Pipe ONLY) 10.7 Outdoor unit –...
11. PRESSURE TEST, EVACUATION AND DEHYDRATION When Multi controllers are delivered from the factory the PMV's are in the fully open position. After power is supplied to the system the PMV's assume their required operating position, including closed. Before performing the pressure test or evacuation ensure that all Multi controller PMV's are in the fully open position as shown in the "Manual operation of valves"...
The piping length is the actual one way length of the pipe at the liquid side of all branch circuits. • The initial charge is: Refrigerant charge Model 9.0 kg MAR-C104M8-1-PE 16.0 kg MAR-M104HTM8-1-PE 19.0 kg MAR-F104HTM8-1-PE Indoor unit branch pipes RAV - 10* 0.030 kg/m...