Cedima CF 4030 Translation Of The Original Operating Manual
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Cedima CF 4030 Translation Of The Original Operating Manual

Joint cutter
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Translation of the original operating manual
CF•4030
Joint Cutter
Serial number range: 194030001 - xx4030xx
Change index 003 • Issue date: 17.03.2022
English

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Summary of Contents for Cedima CF 4030

  • Page 1 Translation of the original operating manual CF•4030 Joint Cutter Serial number range: 194030001 - xx4030xx Change index 003 • Issue date: 17.03.2022 English...
  • Page 2 Suggestions and ... to this documentation or to the machine should be sent to the address notes named above. Last amended 17/03/2022 CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 3: Table Of Contents

    Triggering Emergency-Stop function ................29 3.5.7 Resetting Emergency-Stop function ................29 3.6 Signs on the Machine ...........................30 3.6.1 Warning signs ...........................30 3.6.2 Additional adhesive labels....................31 CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 4 8.1 Operating machine ............................73 8.2 Commissioning ..............................73 8.2.1 Check the scope of delivery ....................73 8.2.2 Notes on commissioning machine ...................74 8.2.3 Commissioning machine .....................75 CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 5 9.10 Safety data sheets ............................137 9.11 Long-term shut-down ..........................137 9.12 Shut-down ..............................137 9.12.1 Storage when not in use ....................137 9.12.2 Disposal ...........................138 CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 6: Product Information

    Cured concrete with or without reinforcement • Green concrete with or without reinforcement • Asphalt Any other or additional use is considered improper. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 7 Machine components – Top of machine • Machine components – Front side • Front visor • Machine components – Right side • Blade guard CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 8 Perform manual traverse movements with the machine In-depth knowledge of the design and function of the machine. Secure control and implementation of the Lockout/Tagout procedure. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 9 The electrician must be trained on the machine by the manufacturer or by a specialist authorised by the manufacturer. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 10: Spatial Limits

    Special protection alongside company employees applies to the following groups: • Trainees: • Employees from external companies (cleaning, maintenance, training, etc.) • Temporary workers • Visitors • Emergency rescue services CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 11: Temporal Limits

    The manufacturer’s ID label can be found at the following location on the machine: Location of the manufacturer’s ID label CF•4030 194030001 - xx4030xx 2019 - 20xx Illustration of machine ID label CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 12: Technical Specifications

    (a) | (hand-arm vibrations) Equivalent vibration total value in x-direction 3.6 s² (a) | (whole body vibration) in y-direction 2.6 s² in z-direction 0.6 s² CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 13: Scope Of Delivery

    Completely filled with hydraulic oil, • Completely filled with gear oil • Completely filled with coolant • Slightly filled with fuel (diesel-oil) CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 14: Accessories Supplied

    For damage resulting from using accessories that are not in accordance with CEDIMA®, we will refuse any liability. For special applications, please ask CEDIMA® directly. For further accessories refer to the current CEDIMA® price list. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 15: Ec Declaration Of Conformity

    This declaration becomes void as soon as major modifications are made to the machine. A new conformity procedure in accordance with the EU machinery directive is then required. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 16: Information For The Reader

    The illustrations in this original operating manual show the machine in a simplified form in some cases. Abbreviations used The following abbreviations are used in the operating manual: Abbreviations Cedima Joint Cutter CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 17: Highlighted Passages

    Safety instructions: Special instructions for an informative section. Explanation of the instructions. • The point indicates measures for taking the instructions into account. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 18: Warnings

    Second step in a sequence of steps.  Result of this step. The step is completed and the objective has been achieved.  CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 19: Safety

    Report any changes in the sequence of movements or faults immediately. • Never wear clothing or objects, such as necklaces or bracelets that can get caught in moving assemblies. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 20: Notes On Operation

    • Never travel across slopes exceeding 5%! • Always use safety ropes when operating the machine on sloping terrain exceeding 10%! CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 21: Notes On Commissioning Machine

    Never walk under hanging loads! • Only use lifting gear in proper condition. • Always comply with the accident prevention regulations and local regulations. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 22: Notes On Transport

    Damage has been detected. • Maintenance intervals have been exceeded. • Impermissible tools are being used. • The machine has been modified, for example rebuilt. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 23: Local Regulations

    Directive on Occupational Healthcare Precautions (ArbMedVV). • Ensure that the operator has read the original operating manual before commissioning the machine CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 24: Minimising Risk Of Injury

    The proper operation of the machine and safety equipment must be checked regularly. Information Carry out regular checks. This enables you to ensure that these measures are also actually applied. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 25: Precautions In Case Of Fire

    Dangerous areas of the machine are equipped with safety equipment. Familiarise yourself with all safety equipment. This makes it possible to prevent or minimise injuries and machine failures in critical cases. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 26: Fixed Safety Equipment

    Fixed safety equipment (side view | right) Legend Designation Right side panel Belt guard – engine belt CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 27 Belt guard – drive belts - cutting shaft Fixed safety equipment (top view) Legend Designation Cladding platform Upper protective cover Two-part engine protection cover CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 28: Movable Safety Equipment

    (see Page 29: Triggering Emergency-Stop function). The machine has an emergency-stop switch on the operating console. Position of emergency-stop switch on operating console CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 29: Triggering Emergency-Stop Function

    That’s it! Information If the emergency-stop function cannot be reset, stop work on the machine. Inform the maintenance personnel and your superior. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 30: Signs On The Machine

    Required: Wear safety goggles Required: Wear protective gloves Required: Wear safety shoes Required: Wear dust protection mask Required: Read the operating manual prior to operation CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 31: Additional Adhesive Labels

    Never walk under hanging loads. Secure movable machine parts. When transporting the machine, lash it properly and securely on a loading platform. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 32 CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 33 Remove spilled fuel immediately igniting. according to the manufacturer‘s instructions. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 34 There is a risk of burns on motor and the diamond area of hot surfaces: skin contact. saw blade heat up. • Safety gloves CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 35: Instructions For First Aid

    Where can I find a fire extinguisher? Where can I find the nearest first aid kit? Attend a first aid course to be able to help immediately in an emergency. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 36: What To Do In Case Of A Fire

    If necessary, make an emergency phone call (see Page 35: Instructions for first aid)! • Inform the responsible supervisor or his/her deputy. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 37: Machine Overview

    Machine components – Front See chapter “Machine components – Front side” side (Page 41). Front visor See chapter “Front visor” (Page 42). CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 38: Machine Components - Right Side

    Check the level of the engine oil at regular intervals. Cutting shaft with blade guard See chapter “Cutting shaft with blade guard holder – right side holder” (Page 40). CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 39: Blade Guard

    Blade guard Legend Designation Description Water hose for flushing water Used for feeding the flushing water from the machine into the blade guard. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 40: Cutting Shaft With Blade Guard Holder

    Pressure flange The pressure flange presses the diamond saw blade against the mounting flange using the fastening screw. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 41: Machine Components - Front Side

    The tools for setting up and configuring the machine are kept in the tool kit. Connections – Auxiliary Additional attachments can be connected here, hydraulics e.g. a suction unit. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 42 Clamping screws of visors Clamps the visor firmly in the swivelling device. Telescopic rod The telescopic rod can be individually adjusted. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 43: Machine Components - Top Of The Machine

    Refilling opening for engine oil Here you can refill the engine oil. (under the cover) CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 44: Machine Components - Rear Side

    Switchbox Contains the engine fuses and relays. See chapter “Fuses– engine” (Page 53). CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 45: Machine Components - Left Side

    You must check the drive belts at regular intervals. Cutting shaft with blade holder See chapter “Cutting shaft with blade guard - left side holder” (Page 40). CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 46: Working And Danger Areas

    If the machine is switched off and secured against accidental switch-on, the areas may be reached into and entered for maintenance work. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 47: Operating Elements

    See “Operating console – Extract 2” (Page 50). Steering wheel You can use the steering wheel to switch the direction between forwards and backwards. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 48 Protects the screen shield against direct sunlight and rain. The shield can be secured in the locked position with a shackle lock. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 49 The diesel engine is switch switched off. Monitoring and operating position. The diesel engine is warming up. The diesel engine is starting up. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 50 The visor strap is secured and the visor is thus held in place. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 51 The diesel engine can be started only if the direction of travel and speed lever is in the neutral position CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 52: Safety Devices

    The Engine fuse is located behind the left side cladding, above and behind the 12 V battery Engine fuse Legend Fuse circuit Fusing Colour Ignition 10 A Not assigned Not assigned CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 53: Operating Description

    The diamond saw blades are directly driven by the motor via V-belts. The maximum cutting depth is steplessly adjustable. The water supply is provided via pressurised water or suctioned water. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 54: Transporting And Setting Down

    The supporting surface is of sufficient strength to permit the sure stability of the machine and its operator. • Level supporting surface. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 55: Lifting And Setting Down Machine

    If not properly secured, there is a risk of injury from uncontrolled falling, movable machine parts. Secure movable machine parts.  When transporting the machine, lash it properly and securely on a loading platform.  CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 56 Carefully set down the machine at the desired position with the load lifting gear. ‹ › Unhook the suspension system from the load lifting eyes  That’s it! CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 57: Driving Machine Onto A Trailer Or A Truck Bed

    (see Page 29: Safety > Triggering emergency stop switch Emergency-Stop function). ‹ › ‹ › Remove the from the ignition key ignition switch CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 58: Fastening Points For Lashing

    Fastening points on the machine (left side) CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 59: Control System

    (see Page 60: Operating screens of control system). Pushbutton Carry out action on the respective operating screen. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 60: Operating Screens Of Control System

    Graphical Indicates that the regeneration of the representation diesel particle filter is active. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 61 500 rpm. Pressing the “down” arrow reduces the engine speed by 500 rpm. Pushbutton No function in this operating screen CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 62: Dpf

    Blinks: Indicates that the particle filter regeneration is necessary. Pushbutton Requests the regeneration of the diesel particle filter CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 63 “Start screen” (Page 60). Pushbutton No function in this operating screen Pushbutton Pauses the regeneration of the diesel particle filter. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 64: Engine Fault

    Pressing the button leads to the operating screen “Start screen” (Page 60). Pushbutton No function in this operating screen Pushbutton No function in this operating screen CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 65: Service

    Pressing the button leads to the operating screen “Start screen” (Page 60). Pushbutton No function in this operating screen Pushbutton No function in this operating screen CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 66: Retrofitting

    Always wear suitable personal protective equipment:  - Safety gloves (cut protection) Assemble/disassemble the diamond saw blade with two people.  CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 67 ‹ › Store the the washers and the lock nuts in a suitable location to fastening screws prevent them from being lost CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 68 Use a spanner (WAF 17) to tighten the of the fastening screws blade guard holder ‹ › the opposite side of the blade guard  That’s it! CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 69: Fitting Blade Guard

     Always wear suitable personal protective equipment: - Safety gloves (cut protection) Assemble/disassemble the diamond saw blade with two people.  CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 70: Fitting The Cutting Shaft Protective Cover

    The sequence for fitting the cutting shaft protective cover is the reverse of that followed in its removal (see Page 69: Removing the Cutting Shaft Protective Cover) CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 71: Removing And Fitting The Visors

    › telescopic rod ‹ › ‹ › Pull the out of the front visor telescopic rod The front visor has been removed. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 72: Fitting Visors

    Fitting visors The sequence for fitting the visors is the reverse of that followed for their removal (see Page 72: Fitting visors) CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 73: Operation

    Check the scope of delivery Check the scope of delivery of the machine (see Page 54: Transporting and setting down > Unpacking machine). CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 74: Notes On Commissioning Machine

    • Has all test work been carried out? - See chapter “Maintenance, repair and shut-down” > “Performing test work” (see Page 112). CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 75: Commissioning Machine

     Always wear suitable personal protective equipment: - Light breathing protection - Safety goggles CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 76  ‹ › Actuate the on the machine (see Page 29: Safety > Triggering emergency stop switch Emergency-Stop function).  That’s it! CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 77: Daily Start-Up

    Are only authorised persons in the working area of the machine? • Can anyone be injured when the machine starts up? • The operator knows how to react in case of malfunctions? CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 78: Switching On Machine

    Operate the machine according to the operator’s time management.  CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 79 ‹ › Turn the clockwise to the position 1. ignition key  The operating screen is shown on the monitor. start screen CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 80: Fitting And Removing Diamond Saw Blade

    You can get in touch with CEDIMA customer service for more detailed information about selection of the optimal diamond saw blades for your cutting jobs. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 81 Always operate the diamond saw blades at the recommended and permissible circumferential speeds. See the information from the diamond saw blade manufacturer on this topic. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 82 ‹ › ‹ › Remove the from the cutting shaft cover blade guard The cutting shaft cover has been removed. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 83 ‹ › ‹ › Open the using the blade guard handle The blade guard has been opened. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 84 ‹ › mounting flange ‹ › ‹ › Remove the from the pressure flange cutting shaft CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 85 ‹ › mounting flange ‹ › ‹ › Position the on the pressure flange cutting shaft CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 86 Using a spanner, (WAF 17) tighten the two of the inner fastening screws ‹ › blade guard flap The blade guard has been closed. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 87 The sequence for removing the diamond saw blade is carried out in the reverse order of fitting (see Page 82: Fitting diamond saw blade). CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 88: Moving Machine

    Carry out the following steps:  Switch on the machine (see Page 78: Switching on machine). The machine is ready to be moved. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 89 › Move the into the neutral position – N. direction of travel and speed lever  The machine stops the forward motion. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 90: Aligning The Machine On The Cut

    › Position the according to its size#. front visor To do this, loosen the two fastening screws with the spanner (WAF 19). CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 91 Loosen the fastening screw to the extent that you can move the front visor ‹ › ‹ › Align the on the using the wire. front visor diamond saw blade CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 92 Turn the fastening screw of the with the spanner (WAF 19) hand-tight. rear visor The rear visor has been aligned.  That’s it! CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 93: Connecting The Flushing Water

     Connect the suitable water hose with a GEKA connection to the desired ‹ › on the machine. flushing water connection  That’s it! CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 94: Setting The Depth Of The Cut

    “scratches” the surface to be cut. ‹ › ‹ ›  The with the fitted lowers. cutting shaft diamond saw blade CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 95 ›  The with the fitted moves up. cutting shaft diamond saw blade The zero point has been set.  That’s it! CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 96: Carrying Out Cutting Process

    Operate the machine according to the operator’s time management.  CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 97 Turn the to the right until it reaches the stop, precision control valve for travel speed and then turn it back one turn. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 98 For suction water: Turn the rotary switch clockwise, to the flushing water pump right.  The flushing water pump is switched on. Cutting has been prepared. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 99 Ensure that the correct speed of rotation for the mounted diamond saw blade is selected. The speed of rotation of the cutting shaft is increased to the desired level.  CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 100 The machine begins to move forward at the cutting feed speed. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 101 ‹ › ‹ ›  with the fitted moves up. cutting shaft diamond saw blade CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 102 For suction water: Turn the rotary switch of the flushing water pump anti-clockwise to the centre position. The flushing water pump is switched off.  CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 103 ‹ ›. visor strap holder Cutting process has been ended.  That’s it! CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 104: Troubleshooting

    Vent the fuel system. Incorrect fuel filter Use the correct (original) fuel filter. Air filter is dirty Clear or replace the air filter. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 105: Electrical System

    Have the cause rectified by a qualified electrician; change the fuse(s). Damage to the electric Have the electric system checked by a qualified system electrician. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 106: Hydraulic System

    Solder the diamond segments onto a new blade “wobble” core. Use a new diamond saw blade. Blade flange(s) dirty or Clean blade flange(s), replace if necessary. defective. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 107 Check the flushing water pump impeller and replace the impeller if necessary. Side friction of diamond Reduce feed. saw blade too high CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 108: Daily Shut-Down

    • All machine movements are stopped. Carry out the following steps: Switching off machine Set all control elements to the neutral position. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 109 Clean the machine (see Page 137: Maintenance, repairs and shut-down > Cleaning). The machine has been prepared to be moved and has been cleaned.  That’s it! CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 110: Maintenance, Repairs And Shut-Down

    Monitor and check the safety equipment (Emergency-Stop switches) for proper operation at regular intervals. Regularly check the degree of soiling of the entire machine. If necessary, clean the machine completely. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 111 Always comply with the accident prevention regulations and local regulations. Information A clean machine not only looks better, it also lasts longer. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 112: Performing Test Work

    ‹ › Turn the clockwise to the position 1. ignition key The operating screen is shown on the monitor.  start screen CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 113: Checking Fill Level Of Coolant Tank

    Is there insufficient coolant in the coolant tank? Refill the coolant (see PagPage 124: Maintenance, repair and shut-down > Refilling  the coolant).  That’s it! CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 114: Checking Air Filter

    Carry out the following steps: ‹ ›. Rotate the air filter cover Remove the ‹ › by lifting it up. air filter cover CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 115 Push the ‹ › back into the holder. air filter cartridge Fit the ‹ ›. air filter cover  That’s it! CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 116: Fitting And Removing Protective Covers

    › Carefully remove the from the machine. rear cladding ‹ › Store the in a suitable location. rear cladding  That’s it! CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 117 Fitting cladding The left, right and rear cladding is installed in the reverse order of removing them (see PagPage 116: Removing side panels). CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 118: Refilling Operating Materials

    Immediately bind any escaped oil with appropriate agents and clean the floor.  Dispose of all residues in an environmentally friendly manner.  CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 119 ‹ › Wipe up any spilled diesel with a lint free cloth Dispose of the collected diesel properly.  That’s it! CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 120: Refilling Hydraulic Oil

    Dispose of all residues in an environmentally friendly manner.  Carry out the following steps: ‹ › Remove the (see Page 117: Removing the rear cladding). rear cladding CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 121 › Properly dispose of the collected hydraulic oil ‹ › Fit the (see Page 117: Fitting cladding). rear cladding  That‘s it! CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 122: Checking, Filling And Changing Gear Oil In Wheel Hubs

    Make sure that the oil drain/oil refill plug is located at the bottom. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 123 Make sure that the oil drain/oil refill plug is located at the top. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 124: Refilling Coolant

    Information on refilling the engine oil is contained in the included supplier documentation ‹ › of the diesel engine. When draining the old engine oil, use the drainage hose engine oil CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 125: Maintenance Schedule

    Check and top up fluid levels Operating hours Perform maintenance more frequently in dusty environment Depending on load, condition and display ***) Depending on extent of damage CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 126 Weekly (50 h) After 20 h for the first time Every working day or 10 h After end of work Before start-up CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 127: Maintenance Work

    Use an Allen key (WAF 10) to remove the under the drain screw hydraulic oil tank  The hydraulic oil is drained off. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 128 ‹ › Add the new nach (see Page 120: Refilling hydraulic oil). hydraulic oil  That's it! CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 129: Cleaning Dirt Trap Of Water Supply Filter

    Insert the sieve in the water supply filter. ‹ › ‹ › Install the of the with a spanner (WAF 34). cover water supply filter  That's it! CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 130: Servicing And Replacing Battery

    The description of the maintenance activities on the battery is contained in the separate documentation.. This manual is contained in the supplier documentation of this machine. The battery has been removed. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 131 ‹ › Install the (see Page 117: Fitting cladding). left side panel The battery has been fitted.  That's it! CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 132: Cleaning The Impeller Of The Flushing Water Pump

    ‹ › Install the (see Page 117: Fitting cladding). left side panel  That's it! CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 133: Operating Materials And Lubricants

    Specification of gear oil Manufacturer Designation Energol GR - XP 150 ESSO Spartan EP 150 Mobil GF 639 Shell OMALA EP 150 CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 134: Specification Of Engine Oil

    2 strokes (grease gun) into the Lithium-based grease LFK 2 various pressure lubrication heads (grease nipples) or applied with a brush. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 135: Filling Quantities And Change Intervals

    Do not use aggressive cleaning agents of liquids above 30 °C for cleaning. • Clean the machine completely after every use and before maintenance and repair work. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 136: Dry Cleaning

    Secure all endangered areas against the ingress of water. Use a soft water jet and a brush to clean the machine of dirt and residues.  That's it! CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 137: 9.10 Safety Data Sheets

    Ambient temperatures from - 25 °C to + 55 °C • Avoid major temperature fluctuations • Low humidity that does not cause corrosion CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...

  • Page 138: Disposal

    • Observe the locally applicable disposal regulations during disposal. • Dispose of all parts in accordance with the locally applicable legal regulations. CEDIMA • Technical Documentation • CF • 4030 Joint Cutter • 194030001 – xx4030xx • Issue Date 17.03.2022...
  • Page 139 CEDIMA® Diamantwerkzeug- und Maschinenbaugesellschaft mbH Lärchenweg 3 • D-29227 Celle, Germany Phone +49-(0)5141-8854-100 • Fax +49-(0)5141-8854-111 info@cedima.com • www.cedima.com...

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