Cedima CF-12.4 E-TR Operating Manual And Safety Instructions

Joint cutter
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OPERATING MANUAL
and
SAFETY INSTRUCTIONS
JOINT CUTTER
CF- 12.4 E-TR

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Summary of Contents for Cedima CF-12.4 E-TR

  • Page 1 OPERATING MANUAL SAFETY INSTRUCTIONS JOINT CUTTER CF- 12.4 E-TR...
  • Page 2 • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development • ®...
  • Page 3 find useful tips for maintenance and for maintaining the safety of operation, accident protection and value of your machine as much as possible. CEDIMA ® Diamantwerkzeug- und Maschinenbauges. mbH • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development • ®...
  • Page 4 Trademark is a registered trademark of CEDIMA ® Diamantwerkzeug- und Maschinenbauges. mbH • CEDIMA •...
  • Page 5 Le présent document a pour but de certifier que sur la base de la directive 98/37/CE (inclus leurs mdifications) de la Parlement et de la Communauté en date du 22 juin 1998 Scie à Sol CF-12.4 E-TR à partir de l’année de construction 2005 CEDIMA ®...
  • Page 6 Diamantwerkzeug und Maschinenbauges. mbH Lärchenweg 3 • 29227 Celle/Germany Phone +49(0) 5141/8854 -0 Fax +49 (0) 51 41/ 8 64 27 internet: www.cedima.de www.cedima.com e-mail: info@cedima.de • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development •...
  • Page 7: Table Of Contents

    Joint Cutter CF-12.4 E-TR Uniform Statement of Conformity Preface CHAPTER 1 Technical specifications and accessories Technical specifications of the joint cutter CF-12.4 E-TR Sound ranging Items supplied with the machine CHAPTER 2 Description of the joint cutter Description of the joint cutter CF-12.4 E-TR...
  • Page 8 Return of machines / disposal Return of machines / disposal CHAPTER 7 Trouble shooting, what if . . .? Faults/trouble shooting for the CF-12.4 E-TR joint cutter Problems when starting (engine) Problems when cutting (diamond saw blades) CHAPTER 8 Appendix Terms of warranty •...
  • Page 9: Chapter 1 Technical Specifications And Accessories

    Technical specifications and accessories Technical specifications of the joint cutter CF-12.4 E-TR Drive motor ......................electric motor Engine output (power) ..................7,5 kW Voltage ........................400 V / 50 Hz Amperage ......................16 A Protection ......................IP 54 Speed ........................2880 rpm Starting device .....................
  • Page 10 • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development • ®...
  • Page 11: Chapter 2 Description Of The Joint Cutter

    The CF-12.4 E-TR is used for separating cuts up to a The assembly of all constructional elements results in cutting depth of 120 mm in asphalt and concrete, for a weight distribution that provides sufficient pressure...
  • Page 12 The saw blade can precisely but nevertheless quickly given line. be lowered and raised by means of a hand crank with For cutting operation we recommend CEDIMA trapezoidal threaded spindle. The joint cutter is auto- diamond ®...
  • Page 13: Chapter 3 General Safety Instructions

    - e.g. relating to the 3.2.1.1 The joint cutter CF-12.4 E-TR, hereafter called organisation of work, processes, staff - and extend the machine, has exclusively been designed as a this operating manual by such rules.
  • Page 14: Selecting Qualified Staff; General Duties

    3.2.4.3 Refrain from any precarious operating method! • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development • ®...
  • Page 15 3.2.4.5 The specifications given by the manufacturer for from the driver’s seat/operating position the connection to the power supply system, to water (CF-12.4 E-TR, behind the machine)! supply and others must be observed. 3.2.4.15 It has to be ensured that the operator always 3.2.4.6 Make sure the machine is only operated in a...
  • Page 16: Special Work Related To The Use And Maintenance

    The instructor must be within view of the operator or driver or they must use an intercom. • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development • ®...
  • Page 17: Information On Special Risks Related To Electricity

    • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development • ®...
  • Page 18: Lighting

    3.2.10.2 Determine an experienced instructor for the lifting/hoisting process! • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development • ®...
  • Page 19: Chapter 4 Installation And Operation

    4.1.2 Checking the tension of the V-belts Please check first the completeness and intactness of WARNING your CEDIMA joint cutter CF-12.4 E-TR. You will find ® Danger of injury! Switch the engine off! the scope of delivery in the chapter „Technical data and (consider the engine operating manual)! ...
  • Page 20: Opening The Blade Guard And Raising The Cutting Shaft

    – Remove the clamping ring and the blade receiving flange. CF-12.4 E-TR, opened blade guard, saw blade mounted Fig. 4.3 • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development •...
  • Page 21 Fig. 4.5 cutting shaft blade mounting flange drive pin CF-12.4 E-TR blade guard Fig. 4.7 There is an arrow on the diamond saw blade that indicates the cutting direction (fig. 4.9). If this arrow is not visible the cutting direction of the saw blade can be determined as follows: During cutting, a “tail”...
  • Page 22: Activating And Adjusting The Fixing Brake

    Activating and adjusting – Screw the cutting shaft nut (left-handed thread) tightly on the cutting shaft (fig. 4.9). the fixing brake The joint cutter CF-12.4 E-TR is automatically slowed cutting shaft nut drive pin down (fixed against autonomous displacement) as soon as the cutting shaft has been raised to its highest position.
  • Page 23: Adjusting And Using The Front Pointer

    (refer to the corresponding operating man- ual). The mounting devices for the water tank console are not required for the CF-12.4 E-TR (fig. 4.12). The push handle (operator’s position) efforts to remove the console would be too high and Fig.
  • Page 24: Starting And Stopping The Cf-12.4 E-Tr Motor

    Installation and operation Starting and stopping the delta-wye reverse switch emergency switch button CF-12.4 E-TR motor 4.6.1 Starting the CF-12.4 E-TR motor WARNING! On starting the engine the cutting shaft and the saw blade respectively will rotate  immediately. Observe sections 4.2 and 4.3!
  • Page 25: Stopping The Cf-12.4 E-Tr Motor/Emergency Stop

    Installation and operation 4.6.2 Stopping the CF-12.4 E-TR motor / emergency stop • Raise the diamond saw blade by means of the hand crank out of the cut. • Turn the delta-wye reverse switch (fig. 4.13 and 4.14) back to left, to (center position).
  • Page 26: Cutting Operation

    Do not lower the saw blade too fast to prevent damages to the saw blade and the joint cutter. • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development •...
  • Page 27: Chapter 5 Maintenance And Care

    CEDIMA , so lengthening ® the working life of the CF-12.4 E-TR! Greasing, corrosion protection WARNING! – After cleaning provide al metallic sliding parts with a thin fat film (rust protection) and/or corrosion protec- Danger of injury! The joint cutter CF-12.4 E-...
  • Page 28: Maintenance Intervals Table For The Cedima ® Joint Cutter Cf-12.4 E-Tr

    Maintenance and care Maintenance intervals table for the CEDIMA joint cutter CF-12.4 E-TR ® • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development • ®...
  • Page 29 *) For more concrete specifications, refer to “Rules for safety and health protection - Selection and operation of electrical installations and operating equipment on job sites“. • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development •...
  • Page 30: Maintenance Works

    Only original components (parts) will ensure the operational security of the CF-12.4 E-TR! 5.6.1 Adjusting the tension of the V-belts The motor of the CF-12.4 E-TR can be displaced (lengthwise) on the joint cutter’s frame. In the front part CF-12.4 E-TR, rear Fig.
  • Page 31: Changing The V-Belts

    V-belt, it has to be checked after 10 operating hours and, if necessary, to be re-tensioned. • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development • ®...
  • Page 32: Longer Periods Out Of Service/Storage

    – Checking V-belt pulleys – Light greasing of spindle for cutting depth adjustment Transporting the joint cutter CF-12.4 E-TR Please observe the following points for the joint cutter’s transport: • Transport the joint cutter only when the motor is shut down! Push emergency stop button, disconnect joint cutter from power supply (power plug).
  • Page 33: Chapter 6 Return Of Machines / Disposal

    Return of machines / disposal Return of machines / disposal This machine (joint cutter CF-12.4 E-TR) is subject to the directive 2002/96/EC (WEEE) of 27 January 2003. CEDIMA commits to take the machine back for disposal. ® WEEE-register No. DE 71304700.
  • Page 34 • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development • ®...
  • Page 35: Chapter 7 Trouble Shooting, What If

    Trouble shooting, what if …? Faults/trouble shooting for the CEDIMA joint cutter CF-12.4 E-TR ® Problems when starting (engine) Problem Possible cause Remedy Machine on starting Connecting power cable not Check and provide proper connection to the mains without function...
  • Page 36: Problems When Cutting (Diamond Saw Blades)

    Adjust cutting shaft or have it adjusted Tension saw blade Too high load on saw blade Reduce feed • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development • ®...
  • Page 37 The problems and possible causes are a result of natural wear and tear in the correct handling of the joint cutter respectively the diamond saw blade. Therefore read the operating manual very carefully! • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development • ®...
  • Page 38 • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development • ®...
  • Page 39: Chapter 8 Appendix

    – Energy storage devices – Control potentiometers and manual switch- ing elements Page 1 off 2 Pages • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development • ®...
  • Page 40 CEDIMA ® Diamantwerkzeug- und Maschinenbaugesellschaft mbH, Celle Celle, Germany Status: January 2005 Page 2 off 2 Pages • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development • ®...
  • Page 41 • CEDIMA • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development • ®...
  • Page 42 • Bench saws • Joint cutters • Drill machines • Wall saws • Wire saws • • Chain saws • Steel concrete breakers • Special machines • CEDIMA ® Diamantwerkzeug- und Maschinenbauges. mbH Lärchenweg 3 • 29227 Celle/Germany Tel. +49(0) 5141-8854 0 • Fax +49(0)5141-86427 Internet: www.cedima.de • E-mail: info@cedima.de...

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