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Translation of the original operating manual CF • 1020 D Joint Cutter Serial number range: 14102000 C - 241020XX C Change index 004 • Issue date: 21/09/2021 English...
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This document is protected by copyright. All rights reserved. It is prohibited to copy, repro- duce, translate or convert this document into an electronic medium or into a machine-reada- ble form, as a complete document or in sections, without the approval of CEDIMA® Diamant- werkzeug- und Maschinenbaugesellschaft mbH.
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Preparing machine for operation ..................65 7.2.3 Switching on machine ......................66 7.3 Carrying out cutting ............................68 7.4 Eliminating disruptions in operation ......................71 7.5 Switching off machine ............................72 7.6 Daily shut-down ..............................72 Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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8.8 Spare parts list ..............................91 8.9 Shut-down ................................91 8.9.1 Shutting down for several days ..................91 8.9.2 Long-term shut-down ......................91 8.9.3 Storing when not in use .......................92 8.9.4 Disposal ............................92 Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
1.1 Characteristic data Characteristic data of machine Machine model CF • 1020 D Joint Cutter Serial number 14102000 C - 241020XX C Year of manufacture 2014 - 20XXX Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
570 mm Machine height 1,050 mm Machine weight (without water and approx. 117 kg diamond saw blade) Machine weight (with water and diamond approx. 152 kg saw blade) Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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1.55 l Water supply Water tank (removable) 28 l Pressurised water connection (external) GEKA connection (1 bar to 6 bar) Operating materials Engine oil SAE 10W-30 Fuel Diesel Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Ask for optional acces- sory parts directly from CEDIMA® Diamantwerkzeug- und Maschinenbaugesellschaft mbH. 1.4.4 Other applicable documents The operating manual of the drive engine is included with the machine. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
This declaration becomes void as soon as major modifications are made to the machine. A new conformity procedure in accordance with the EU machinery directive is then required. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
The illustrations in this original operating manual show the machine in a simplified form in some cases. 2.3 Abbreviations used The following abbreviations are used in the operating manual: Abbreviations Diesel CEDIMA® Joint Cutter Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Failure to observe the warning can result in considerable damage to the machine or in its surrounding area. The arrow indicates a precautionary measure which must be taken to avert the hazard. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
The diesel engine heats up during operation. • All protective covers must be fitted correctly. • Changes to the sequence of movements or malfunctions must be reported immediately Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
The danger areas must always be clear. Persons may only enter the danger areas with the machine de-energised. 3.1.4 Notes on using accessories and aids The safety equipment of the machine may not be deactivated when using accessories or aids. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Operating machine fault-free (page 18) 3.2.1 Planning and checking safety measures The obligation to exercise diligence requires the operator to plan safety measures and to check their implementation. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Do not operate the machine in closed rooms. The exhaust gases contain toxic carbon monoxide. • Observe the conditions for the flushing water supply specified by the manufacturer. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Trained as a specialist to work independently on the machine. • Sufficient instruction to work on the machine under the supervision and instruction of a trained specialist. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Instruction; the work may only be carried out under the direction and supervision of an industrial mechanic/agricultural machine mechanic in accordance with the recognised rules of technology. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
The machine is equipped with safety equipment at dangerous areas. Familiarise yourself with all safety equipment. This makes it possible to prevent or minimise injuries and machine failures in critical cases. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Protective cover of cutting shaft 3.4.3 Fixed safety equipment The machine is not equipped with any moveable safety equipment. 3.4.4 Signalling devices The machine is not equipped with any signalling devices. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Press and hold the "E ". mErgEncy top button Press and hold the Emergency-Stop button until the engine is off. Emergency-Stop function has been triggered. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Warning signs and other information on the system must always be clearly legible. Illegible safety symbols and other information must be replaced immediately: • Warning signs (page 24) • Adhesive labels (page 25) Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Additional adhesive labels are affixed to the machine in accordance with their function. Overview of adhesive labels Adhesive Label Meaning Measured output sound pressure level Maximum size of the diamond saw blade Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
If this splash water Wear safety goggles. guard is damaged, there is a danger of injury due to unchecked throwing out of flushing water and abrasive material. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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Always watch the supply hose during adjusted during op- operation. Tripping | Water eration with pressurised hose Always work safety-oriented. water. There is a danger of tripping. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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Always use a safe filler neck for refuel- hot parts or open flame, ling. there is a danger of explo- Proceed with extreme caution when sion and fire. refuelling. Immediately remove spilled fuel. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Swivelling unit of cutting See "Swivelling unit of cutting shaft" section shaft (page 41). Protective cover of cutting See "Protective cover of cutting shaft" section shaft (page 35). Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
The holding plate can be swivelled to the side so that the fuel tank can be accessed. The hold- ing plate is locked against accidental swivelling with a locking strap. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Use to start the machine, see the chapter "Operation" > "Switching on machine" (page 66). Fuel filter Use to clean the fuel. The fuel filter must be checked for soiling at regular intervals. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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The oil dipstick is fitted on sealing cap. Speed adjustment lever See "Engine – operating elements" section (page 34). Oil drain screw Used to drain the engine oil. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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Resets the Emergency-Stop function, see the chapter "Safety" > "Resetting Emer- gency-Stop" (page 23). Speed adjustment lever Positioning Regulates the engine speed lever upward. Regulates the engine speed downward. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Protective cover of cutting Protects the operator from reaching into the rotating shaft cutting shaft. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Must be removed for changing the diamond saw blade. Fastening screws – hand Fastens the hand guard on the blade guard. guard Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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The blade guard can be fitted on both sides of the swivelling unit of the cutting shaft. Swivelling unit of cutting See "Swivelling unit of cutting shaft" section shaft (page 41). Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
This also raises and lowers the braking mechanism. Braking mechanism Locks the machine against rolling away. The brak- ing mechanism presses on the rear left wheel of the machine. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Used to fasten the adjusted height of the handle. Tool holder The included Bowden cable is located here: • Allen key (10 mm) • Open-ended spanner (17 mm) Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Indicates the currently set cutting depth of the fitted diamond saw blade. The cutting depth scale is set to zero here, see the chapter "Operation" > "Carrying out cutting" (page 68). Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Chapter "Set-up" > "Converting machine" (page 59). A mounting flange is located on each mounting device. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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: turn clockwise Tighten fastening screw Driver pin Adjusts the diamond saw blade when placing on the mounting flange. Prevents accidental slipping of the diamond saw blade during operation. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Depending on which type of supply is used, the flushing-water connection hose (female) must be connected to the respective coupling (male). Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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The stored flushing water (suction water, pressurized water or water tank) is connected here with a GEKA connection. Water valve – pressurized Opens and closes the water supply to the water blade guard. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
The visor is fastened with clamping nuts on the swivelling device. Swivelling device The visor is folded up and down using the swivelling device. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
4.5 Operating modes The machine is only operated in the manual mode. To operate, an operator is required for monitoring and for intervening in the cutting process. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Lifting gear must be designed and approved for the weight of the machine. • Only use lifting gear in proper condition. • Transport the machine carefully. Do not lift, slide or support at sensitive parts (for exam- ple levers). Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
If possible only lift the machine to a height that still enables the machine to be "guided" with the hands! Always wear safety shoes! Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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Unhook the " " or the " " from the " ". SuSpEnSion SyStEm load lifting gEar lifting EyE That's it! Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
A dd diesel, see the chapter "Maintenance, repairs and shut-down" > "Refilling diesel" (page 76). Close the " ". fuEl rEfilling opEning Move the " " back. SwivElling holding platE Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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V-belts" (page 79). " " "v- " Press the onto the again. viEwing cap bElt tEnSion inSpEction opEning The tension of the V-belts has been checked. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
That's it 6.2 Moving cutting shaft Carry out the following steps: "c ". Release the utting dEpth adjuStmEnt lock The cutting depth adjustment lock has been released. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Do not operate soldered diamond saw blades at excessively high circumferential speeds. The diamond segments can separate from the diamond saw blade. See the information of the diamond saw blade manufacturer on this topic. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
"Moving cutting shaft" (page 52). The cutting shaft is moved to the height of the diamond saw blade to be fitted. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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Make sure that the is guided through the holes of the drivEr pin diamond Saw ". bladE " " " ". Place the on the prESSurE flangE cutting Shaft Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
6.4 Removing and fitting blade guard The following sections contain information on the fitting and removing the blade guard: • Removing blade guard (page 57) • Fitting blade guard (page 58) Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
" " ". Using the (17 mm), loosen the two SpannEr faStEning ScrEwS of thE bladE guard Carefully lift the " " off the machine. bladE guard Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
" is fit in the reverse order in the same manner as removing, see the bladE guard section "Removing blade guard" (Page 57). That's it! Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Swivel over the viSor dEvicE " " " Using the " (17 mm), retighten the on the opposite side. SpannEr faStEning ScrEw The visor device has been swung over. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Is the machine ready for operation? - See the section "Producing readiness for operation" (page 50). • Is an approved diamond saw blade installed in the machine? See the section "Fitting and removing diamond saw blade" (page 53). Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Screw the knob into the crank handle for the cutting depth adjustment. Tighten the knob with and open-ended spanner (13 mm). The knob has been screwed in. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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Using an Allen key (10 mm), fit the fastening screw of the height-adjustable handle on the machine frame again. The desired working height can be adjusted before tightening the fastening screws. The height-adjustable handle has been turned Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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Carry out an operating check of the "E " on the machine, see the mErgEncy top button chapter "Safety" > "Triggering Emergency-Stop" (page 22). The checks have been carried out. That's it! Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
There are no persons in the danger areas of the machine? • No one can be injured when the machine starts up? • The operator knows how to behave in case of malfunctions? Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
With water tank operation: Fill sufficient water into the " " via the rEmovablE watEr tank " ". rEfilling opEning for fluShing The machine is now supplied with flushing water. That's it! Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
A lways wear hearing protection, protective gloves, safety shoes, protective goggles and a dust protection mask during operation. Carry out the following steps: Move the " " into the maximum + position. SpEEd adjuStmEnt lEvEr Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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", reduce the engine speed to the operating speed. SpEEd adjuStmEnt lEvEr " ". Carry out the operating check of the EnginE Stop The engine has been started. That's it! Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
ScrEw Now the cutting depth scale cannot be moved. The zero point has been set. The cutting-depth zero point has been specified. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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Saw bladE into the top position again, see the chapter "Set-Up" > "Moving cutting shaft" (page 52). The machine has been aligned on the cut. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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atEr valvE on rEmovablE watEr tank Using the respective " ", regulate the flow rate of the flushing water. watEr valvE Flushing water has been connected. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
The table on trouble- shooting is contained in the chapter "Maintenance, repairs and shut-down" > "Troubleshoot- ing" (Page 84). Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
The machine is switched on, see the section "Switching on machine" (page 66). Condition: Carry out the following steps: Shut off flushing water " ". Close the respective watEr valvE The flushing water is shut off. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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Carry out the cleaning work on the machine, see the chapter "Maintenance, repairs and shut-down" > "Cleaning work" (page 90). The machine has been cleaned. That's it! Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
• Indicate that maintenance or repair work with warning signs. Safety-conscious, foresighted behaviour of the personnel prevents dangerous situations dur- ing maintenance and repair work. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Dispose of the operating materials used in accordance with the locally applicable legal regulations. Catch the escaping operating materials with suitable containers. Prevent operating materials from getting into the soil. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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Open the " ". fuEl rEfilling opEning Fill diesel into the " " with a suitable funnel. tank Wipe up any spilled diesel with a " ". cloth Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
". rEfilling opEning for EnginE oil Wipe up any spilled engine oil with a " ". cloth Dispose of the caught engine oil properly. That's it! Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Carry out the following steps: Using the "a " (10 mm), loosen the " " for the V-belt tension. llEn kEy tEnSioning ScrEw The V-belts have been relaxed. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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The V-belt tension is incorrectly adjusted. Repeat steps 1 to 5. " " "v- " Press the onto the again. viEwing cap bElt tEnSion inSpEction opEning That's it! Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
(17 mm), unscrew the two of the two SpannErS faStEning ScrEwS " ". protEctivE covEr of thE cutting Shaft Remove the " ". protEctivE covEr of thE cutting Shaft Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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The V-belts have been relaxed. Using the " " (17 mm), unscrew the two " " of the "v- SpannEr faStEning ScrEwS bElt protEc ". tivE covEr Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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" " " Using the (17 mm), retighten the two of the two SpannErS faStEning ScrEwS cutting ". Shaft protEctivE covEr The protective covers have been fitted. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Engine has no power. Fuel system soiled or Clean fuel system, have repaired. defective. Air filter soiled. Replace air filter. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
• Check the correct seating of the protective cover of the cutting shaft on the blade guard holder. • Check the water pump impeller and replace the impeller if necessary. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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Poor diamond saw blade Send diamond saw blade to manufacturer. clamping Diamond saw blade is too Reduce feed. heavily loaded Diamond segments are Sharpen diamond saw blade. blunt Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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Saw blade has turned on Pressure flange not correctly Retighten screws of pressure flange. drive shaft and stops under tightened load V-belts slip or are torn Tension V-belts or replace. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Check fluid levels, top up Maintenance work according to engine operating manual Perform maintenance more frequently in dusty environment Depending on load, condition, display Depending on extent of damage Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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After 500 operating hours After 250 operating hours Weekly After 8 to 15 operating hours For first time after 10 op- erating hours After end of work Before each start-up Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
"Operation" > "Daily shut-down" (page 72). Carry out the following steps: Clean the entire machine with a " " with normal pressure (3 bar). watEr hoSE That's it! Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Carry out the shut-down for several days, see the chapter "Shutting down for several days" (page 91). Drain the " ". fuEl tank " " " ". Lubricate the bare with an mEtal SurfacES oil film That's it! Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
Dispose of cleaned cables as electrical scrap. • Observe the locally applicable disposal regulations during disposal. • Dispose of all parts in accordance with the locally applicable legal regulations. Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...
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Shut-down Maintenance, Repairs and Shut-Down Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021...