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Cedima CF-2116 D Operating And Maintenance Manual
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Cedima CF-2116 D Operating And Maintenance Manual

Joint cutters
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• Joint cutters
• Diamond drilling
• Table saws
• Wall saws
• Wire saws
• Hydraulic units
• Special machinery
Change index 003
Issue date June 2013
Translation of the original operating manual
Operating manual
maintenance manual
and safety notes
CF•2116 D
Serial CF-2100
from 11/2006

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Summary of Contents for Cedima CF-2116 D

  • Page 1 • Joint cutters • Diamond drilling • Table saws • Wall saws • Wire saws • Hydraulic units CF•2116 D • Special machinery Serial CF-2100 from 11/2006 Change index 003 Issue date June 2013 Translation of the original operating manual Operating manual maintenance manual and safety notes...
  • Page 2 Trademark The name CEDIMA and the logo ® is a registered trademark of CEDIMA ® Diamantwerkzeug- und Maschinenbauges. mbH • CEDIMA • Technical Documentation • All rights reserved as per ISO 16016 • Subject to modifications due to progressive development •...

  • Page 3: Ec Declaration Of Conformity

    Celle, 31. 08. 2010 B. Siemsen (managing director) • CEDIMA • Technical Documentation • All rights reserved as per ISO 16016 • Subject to modifications due to progressive development • ®...
  • Page 4 This operating manual provides full information as required for the proper use of the machine, but should you feel the need to approach us with any queries, please do not hesitate to contact one of our field representatives, or CEDIMA® directly at: CEDIMA® Diamantwerkzeug- und Maschinenbauges.
  • Page 5 Transport and longer periods out of service/storage CHAPTER 8 Trouble shooting, what if . . .? CHAPTER 9 Circuit diagrams CHAPTER 10 Appendix • CEDIMA • Technical Documentation • All rights reserved as per ISO 16016 • Subject to modifications due to progressive development • ®...
  • Page 6 The water for cooling the diamond saw blade is led via The saw blade of the CF-2116 D is driven by a modern, pipes and nozzles in the blade guard to the saw blade. powerful diesel motor via V-belts to the cutting shaft.
  • Page 7 General information on the product The CF-2116 D can be operated with water supplied under pressure or by means of a self-suctioning water pump (out of a 35 l tank carried with the machine). For cutting we recommend CEDIMA diamond saw ®...
  • Page 8 For operating the CF-2116 D we recommend the following equipment (unless already mounted): Description Article-No.: 30000053 Conversion set* for saw blade-Ø 400 mm for CF-2116 D (speed of cutting shaft 2250 rpm) cutting shaft belt pulley, 4 V-belts, 400 mm blade guard on request Equipment for flush cutting;...

  • Page 9: Technical Data And Accessories

    Technical data and accessories Technical data and accessories Technical data of the CF-2116 D Design Standard Green concrete Type AYHP Drive motor Hatz-Diesel 2G40 Motor output 14,7 kW Fuel Diesel Contents fuel tank 7,0 l Fuel consumption approx. 235 g/kWh, approx. 4,4 l/h...
  • Page 10 Technical data and accessories Vibration acceleration values, hand-arm vibration Equivalent total vibration value CF-2116 D a hv, eq = 12 m/s² Measurement uncertainty K = m/s² The given values can vary depending on the operating conditions (material to be cut, state of the machine, han- dling, user, diamond tools in use, etc.).

  • Page 11: General Safety Instructions

    General/basic safety instructions for joint cutters 3.2. Principle of proper use ATTENTION • The joint cutter CF-2116 D, hereinafter called the Please observe all operating manuals machine, has been designed exclusively for use as belonging to the machine! a fully mobile apparatus suitable for cutting asphalt,...
  • Page 12 Do not spill fuel on to the hot machine! • The ability to report and fight fire must be ensured, and all employees must be informed of the location • Keep to the by CEDIMA required connections of ® and operation of extinguishing equipment! water and electricity! •...
  • Page 13 • CEDIMA • Technical Documentation • All rights reserved as per ISO 16016 • Subject to modifications due to progressive development • ®...
  • Page 14 • CEDIMA • Technical Documentation • All rights reserved as per ISO 16016 • Subject to modifications due to progressive development • ®...
  • Page 15 Obtain information from the responsible agencies! mediately / have any faults cleared immediately! • CEDIMA • Technical Documentation • All rights reserved as per ISO 16016 • Subject to modifications due to progressive development • ®...
  • Page 16 The machine may only be installed and operated in accordance with the instruc- tions of this operating manual! • CEDIMA • Technical Documentation • All rights reserved as per ISO 16016 • Subject to modifications due to progressive development • ®...
  • Page 17 CEDIMA joint cutter CF-2116 D. You will find the ® 1. Put the CF-2116 D motor frame (without saw blade) scope of the delivery in the chapter 1.3  by means of the lifting/lowering lever (as per section 4.3) in a horizontal position.
  • Page 18 Use only diesel fuel. Check the filling level of the hydrostatic feed gear 1. Open the lid of the fuel tank at the CF-2116 D motor before the first use and then according to the mainte- (fig. 4.3).
  • Page 19 ATTENTION! Check the V-belt after 10 operating hours! After the first commissioning of the CF-2116 D and/or after having replaced the feed V-belt it has to be checked and, if necessary, re-tensioned after 10 operating hours. The feed V-belt, between drive motor and hydrostatic feed gear, is located under the V-belt cover rear left of the machine’s travel direction (fig.
  • Page 20 3. Fix the push rods with the screws and counter nuts shown on fig. 4.7. CF-2116 D adjustment of push rods Fig. 4.7 CF-2116 D control elements horn, lack of motor oil...
  • Page 21 Installation and control elements 4.3.1 CF-2116 D control elements, 4.3.3 CF-2116 D feed control elements The CF-2116 D is equipped with a hydrostatic travel / control panel in front feed drive, enabling to displace the joint cutter freely and also during cutting. Especially for long and/or deep...
  • Page 22 4.3.4 CF-2116 D cutting depth indicator On the right side of the CF-2116 D there is in front of disengaged the rear wheel the adjustable cutting depth indicator with cutting depth graduation (fig.
  • Page 23 2. Turn the key switch right into the first detent (1), (sec- tion 4.3.2). • CEDIMA • Technical Documentation • All rights reserved as per ISO 16016 • Subject to modifications due to progressive development • ®...
  • Page 24 Installation and control elements Start the CF-2116 D motor as follows: Do not start the joint cutter! 1. Disengage the feed drive (refer to section 4.4). 2. Turn the key switch right into the first detent (1), (section 4.3.2). 3. Apply the lever (fig. 4.1) for lifting/lowering the cutting shaft.
  • Page 25 Observe the diameter of the saw blade receptacle and the mounting width! The joint cutter CF-2116 D is equipped with a saw blade receptacle of 25.4 mm and a max. saw blade mounting width of 20 mm (refer to section 2.1).
  • Page 26 The blade has to rotate in the same direction as the joint cutter’s feed, fig. 4.20. DANGER! CF-2116 D blade guard (mounted right), blade guard flap opened Danger of injury! Check the saw blade’s and protective lid swayed open Fig.
  • Page 27 (left-hand thread, fig. 4.23). drive pin bore holes for drive pin (flange, saw blade) Directional arrows on the CF-2116 D blade guard and the diamond saw blade Fig. 4.20 Determining the blade’s rotational sense If the arrow is not visible, the cutting direction of the saw blade can be determined in the following way: A “tail”...
  • Page 28 4.5.4 Changing the cutting side The joint cutter CF-2116 can be used for right or left side cutting. For converting the CF-2116 D from right to left side cut- ting (and vice-versa) proceed as follows: CF-2116 D standard, mounted splash guard Fig.
  • Page 29 (here: left side) (fig. 4.28). 9. Mount the mounting piece (with cutting shaft screw) on the now freely rotating cutting shaft side (here: right). Cover of blade mounting flange mounted on the CF-2116 D’s right side Fig. 4.29 • CEDIMA •...
  • Page 30 The front and rear pointers (fig. 4.32 and 4.33) of the the blade guard (fig. 4.30) and screw the two fixing CF-2116 D enable the operator to cut precisely along a screws (with washers) to the blade guard (rear, fig.
  • Page 31 CF-2116 D, rear pointer (mounted right) Fig. 4.33 rear pointer push handles (operator’s position) 8. Re-tighten the counter nut and the clamping screw of CF-2116 D, aligned pointers Fig.
  • Page 32 3. Disconnect the blade guard hose (with Gardena coupling) from the connection for water supplied under pressure (fig. 4.37). CF-2116 D, blade guard hose ① at blade guard (saw blade) mounted right Fig. 4.39 • CEDIMA • Technical Documentation • All rights reserved as per ISO 16016 • Subject to modifications due to progressive development •...
  • Page 33 When operating with water supplied under pressure the cooling and rinsing water is delivered directly from CF-2116 D, siphon hose ② connected to water pump connection an external water hose via a dirt collector (filter) to the Fig. 4.41 blade guard hose (saw blade).
  • Page 34 CF-2116 D, leading the blade guard hose ① backwards Fig. 4.42 dirt collector ball valve with Geka-coupling ➊ CF-2116 D, water tank removed, blade guard hose ① at connection for water supplied under pressure Fig. 4.43 ATTENTION! Lead the external hose for water supplied under pressure in a way that any damage by the saw blade or tripping over is excluded.
  • Page 35 A precise pre-cut of moderate depth facilitates the subsequent cuts and leads to a clean cutting line. • CEDIMA • Technical Documentation • All rights reserved as per ISO 16016 • Subject to modifications due to progressive development • ®...

  • Page 36: Cutting Operation

    Wait until the blade drive motor, the cutting shaft and consequently the saw blade have come to a standstill. • CEDIMA • Technical Documentation • All rights reserved as per ISO 16016 • Subject to modifications due to progressive development • ®...
  • Page 37 CEDIMA®, so the appropriate covers, to prevent the fluids entering! lengthening the working life of the CF-2116 D!

  • Page 38: Maintenance And Care

    Carry out regular visual controls Re-greasing and corrosion protection ATTENTION! The CF-2116 D is, to a great extend, protected against Make sure the warning- and safety signs corrosion! After cleaning and any lengthy lay-off times, are kept clean and readable, even after a...
  • Page 39 Maintenance and care Table of maintenance intervals of the CEDIMA joint cutter CF-2116 D ® • CEDIMA • Technical Documentation • All rights reserved as per ISO 16016 • Subject to modifications due to progressive development • ®...
  • Page 40 Maintenance and care Maintenance work on the CF-2116 D screws with washers ATTENTION! Observe the safety instructions of this operating manual! ATTENTION! Use genuine parts! Only be using genuine parts of spare parts approved by CEDIMA ® the operational safety of the CF-2116 D can be guaranteed.
  • Page 41 (fig. 5.6 and 5.7). ting (sections 4.5.3 and 4.5.4). 4. Lift the CF-2116 D (sections 4.3.1 and 4.3.2) until you are able to loosen and remove the fixing screw (size Lift the cutting shaft V-belts’ protective cover 17 mm) at the lower part of the cutting shaft V-belts’...
  • Page 42 This might destroy the cutting shaft bearings and motor bearings. 12. Mount the cutting shaft V-belt protective cover and CF-2116 D, tensioning roll of feed V-belt, V-belt protective cover re-tighten the fixing screws (fig. 6.3, 6.4 and 6.5). dismounted Fig.
  • Page 43 4. Apply the new feed V-belt. Apply the feed V-belt first on the feed gear pulley to avoid damage to the feed gear ventilator. CF-2116 D, hydrostatic feed gear (water tank removed) Fig. 6.9 5. Re-mount the cutting shaft V-belts (as per section 6.6.3).
  • Page 44 Danger of injury due to hot hydraulic oil! Wear appropriate gloves and use suitable tools. CF-2116 D, oil drain screw beneath the hydrostatic feed gear Fig. 6.10 4. Loosen and remove the oil drain screw beneath the hydrostatic feed gear (fig. 6.10) and collect the oil.
  • Page 45 Close all opened filler plugs as soon as possible. 14. Tighten the bleeder/filling screw. Provided that changing the hydraulic oil is effected in 15. Put the water tank back on the CF-2116 D’s water tank console. time the compact hydraulic unit has been designed for a long lifetime.
  • Page 46 Fig. 6.14 cutter’s motor. 8. Check the hydraulic oil level of the compact hydraulic Check and grease the CF-2116 D’s feed gear drive as unit (as previously described), per maintenance table 6.5. Proceed as follows: 9. Repeat as described in 4. to 8. until the compact 1.
  • Page 47 6. Mount the water tank console with the four screws and nuts (figs. 6.14 and 6.15) and re-tighten all loos- ened screws. 7. Place the water tank back on the CF-2116 D water tank console. 6.6.9 Checking/greasing of feed chain gear DANGER! CF-2116 D superstructure box right;...
  • Page 48 Observe not to damage the chain wheels. ened screws. 5. Mount the water tank console with the four screws 6. Place the water tank back on the CF-2116 D water and nuts (figs. 6.15 and 6.17) and re-tighten all loos- tank console.
  • Page 49 (fig. 4.8, 4.12, 6.21, 6.23, 6.24 and 6.25). CF-2116 D, right front part of superstructure box (water tank removed) Fig. 6.21 CF-2116 D, Bowden cable of motor speed lever Fig.
  • Page 50 Observe the battery documentation! Read and observe the documentation delivered with the battery! CF-2116 D, water inflow filter (dirt collector), water tank removed Fig. 6.26 • CEDIMA • Technical Documentation • All rights reserved as per ISO 16016 • Subject to modifications due to progressive development •...
  • Page 51 Maintenance and care Maintain and change the CF-2116 D’s battery as holding angle follows: 1. Remove the water tank and dismount the water tank console as described in section 6.6.8 (figs. 6.14 and 6.15). 2. Disconnect the leads to the battery poles.
  • Page 52 ATTENTION! The motor operating manual is decisive. Observe the safety instruction (chapters 3, 6 and section 6.6.1). CF-2116 D fuse box (cover removed) Fig. 6.30 For servicing the joint cutter’s motor read and observe absolutely the supplied motor operating manual.
  • Page 53 Excessive greasing leads to early wear due to adhering dust and cutting slurry. CF-2116 D front Fig. 6.31 CF-2116 D motor oil drain hose Fig. 6.32 4. For further maintenance works of the motor refer to the motor operating manual.
  • Page 54 Maintenance and care CF-2116 D, operational and auxiliary materials CF- 2116 D motor oil specification* CCMC-D4-D5-PD2 or API-CD-CE-CF-CG or SHPD (viscosity dependent from surrounding temperature at cold start) motor oil filling quantity* approx. 3.0 liters (with change of oil filter) difference between “min”...
  • Page 55 Transport and longer periods out of service/storage Transport and longer periods out of service/storage of the CF-2116 D For transporting the joint cutter CF-2116 D observe the joint cutter ring eye motor ring eye following points: • Only transport the joint cutter with ther the (blade) drive motor stopped.
  • Page 56 Trouble shooting, what if …? Faults/trouble shooting on the CEDIMA joint cutter CF-2116 D ® Problems with the engine Problem Possible cause Remedy Engine does not start No fuel in the tank Re-fill with fuel Speed (rpm) adjustment lever is...
  • Page 57 Trouble shooting, what if …? Problems with the electrical system of the CF-2116 D Problem Possible cause Remedy The electric motors Connection cable is notproperly Connect the cables correctly (let them be checked by (starters, stroke/ tightened a qualified electrician and, if necessary, have them...
  • Page 58 Trouble shooting, what if …? Problems when cutting with the CF-2116 D (diamond saw blade) Problem Possible cause Remedy Saw blade wobbles Poor blade tension Send the saw blade back to the manufacturer Saw blade shows Saw blade is damaged...
  • Page 59 Circuit diagrams Circuit diagrams of the CF-2116 D joint cutter Electro circuit of the CF-2116 D Fig. 9.1 • CEDIMA • Technical Documentation • All rights reserved as per ISO 16016 • Subject to modifications due to progressive development •...

  • Page 60: Circuit Diagrams

    Circuit diagrams Hydraulic diagram of the CF-2116 D one-way restrictor high-pressure hose hydraulic cylinder piston compact hydraulic unit Fig. 9.2 • CEDIMA • Technical Documentation • All rights reserved as per ISO 16016 • Subject to modifications due to progressive development •...

  • Page 61: Terms Of Warranty

    – Energy storage devices – Control potentiometers and manual switch- ing elements Page 1 off 2 Pages • CEDIMA • Technical Documentation • All rights reserved as per ISO 16016 • Subject to modifications due to progressive development • ®...
  • Page 62 Diamantwerkzeug- und Maschinenbaugesellschaft mbH, Celle CEDIMA ® Celle, Germany Status: January 2005 Page 2 off 2 Pages • CEDIMA • Technical Documentation • All rights reserved as per ISO 16016 • Subject to modifications due to progressive development • ®...
  • Page 64 CEDIMA® Diamantwerkzeug- und Maschinenbaugesellschaft mbH Lärchenweg 3 • 29227 Celle/Germany Tel. +49 (0) 5141- 8 85 40 • Fax +49 (0) 5141- 8 64 27 Internet: www.cedima.com • E-mail: info@cedima.com...