Oshkosh Corporation JLG 1200SJP Operation And Safety Manual
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Oshkosh Corporation JLG 1200SJP Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Models
1200SJP
1350SJP
PVC 2001
GB
AS/NZS
ANSI
31215054
October 1, 2020- Rev C
®

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  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Models 1200SJP 1350SJP PVC 2001 AS/NZS ANSI 31215054 October 1, 2020- Rev C ®...
  • Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 3 FOREWORD FOREWORD The Mobile Elevating Work Platform (MEWP) models covered in this manual are designed and tested to meet or exceed var- ious compliance standards. Please refer to the manufacturer’s nameplate affixed to the subject MEWP for specific standard compliance information. This manual is a very important tool! Keep it with the machine at all times.
  • Page 4 FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death INDICATES A POTENTIALLY HAZARDOUS SITUATION.
  • Page 5 FOREWORD For: THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG • Accident Reporting • Standards and Regulations Compliance Information INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMA- • Product Safety Publica- TION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR tions •...
  • Page 6 FOREWORD REVISION LOG Original Issue A - October 23, 2019 Revision B - June 26, 2020 Revision C - October 1, 2020 31215054...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION - 1 - SAFETY PRECAUTIONS Boom Control System Check Procedure ..2-10 OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED)..2-11 GENERAL ..........1-1 PRE-OPERATION .
  • Page 8 TABLE OF CONTENTS TRAVELING (DRIVING) ....... . 4-9 4.16 STOWING THE JIB FOR TRANSPORT ....4-19 Traveling Forward and Reverse .
  • Page 9 TABLE OF CONTENTS SKYGLAZIER™ ........6-7 Capacities .
  • Page 10 TABLE OF CONTENTS 31215054...
  • Page 11 LIST OF TABLES Minimum Approach Distances (M.A.D.) ....1-6 Beaufort Scale (For Reference Only)....1-9 Inspection and Maintenance Table .
  • Page 12 LIST OF TABLES 31215054...
  • Page 13 LIST OF FIGURES 7-5. Engine Operating Temperature Specifications - Caterpillar 2-1. Basic Nomenclature........2-4 3-1.
  • Page 14 LIST OF FIGURES viii 31215054...

  • Page 15: Section 1 - Safety Precautions

    SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS GENERAL This section outlines the necessary precautions for proper and FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR safe machine usage and maintenance.

  • Page 16: Workplace Inspection

    SECTION 1 - SAFETY PRECAUTIONS Workplace Inspection • Only personnel who have received proper training regarding the inspection, application and operation of MEWPs (including • Precautions to avoid all hazards in the work area must be recognition and avoiding hazards associated with their taken by the user before and during operation of the machine.

  • Page 17: Machine Inspection

    SECTION 1 - SAFETY PRECAUTIONS Machine Inspection OPERATION • Do not operate this machine until the inspections and func- General tional checks as specified in Section 2 of this manual have been performed. • Machine operation requires your full attention. Bring the machine to a full stop before using any device, i.e.

  • Page 18: Trip And Fall Hazards

    SECTION 1 - SAFETY PRECAUTIONS • Do not carry materials directly on platform railing unless • Hydraulic cylinders are subject to thermal expansion and con- traction. This may result in changes to the platform position approved by JLG. while the machine is stationary. Factors affecting thermal •...

  • Page 19: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • Enter and exit only through gate area. Use extreme caution when entering or leaving platform. Ensure that the platform • This machine is not insulated and does not provide protection assembly is fully lowered. Face the platform when entering or from contact or proximity to electrical current.

  • Page 20: Minimum Approach Distances (M.a.d.)

    SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) Voltage Range MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3) Over 50KV to 200 KV 15 (5) Over 200 KV to 350 KV 20 (6) Over 350 KV to 500 KV 25 (8)

  • Page 21: Tipping Hazards

    SECTION 1 - SAFETY PRECAUTIONS Tipping Hazards • The minimum approach distance may be reduced if insulating barriers are installed to prevent contact, and the barriers are • Ensure that the ground conditions are adequate to support rated for the voltage of the line being guarded. These barriers the maximum tire load indicated on the tire load decals shall not be part of (or attached to) the machine.
  • Page 22 SECTION 1 - SAFETY PRECAUTIONS • Before driving on floors, bridges, trucks, and other surfaces, • Wind speed can be significantly greater at height than at ground level. check allowable capacity of the surfaces. • Never exceed the maximum work load as specified on the •...

  • Page 23: Beaufort Scale (For Reference Only)

    SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 7.2 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLAT- FORM BILLBOARD. Table 1-2. Beaufort Scale (For Reference Only) Wind Speed Beaufort Description Land Conditions...

  • Page 24: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all operations. • Approved head gear must be worn by all operating and • Under all travel conditions, the operator must limit travel ground personnel.

  • Page 25: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE • Never allow personnel in platform while towing, lifting, or This sub-section contains general safety precautions which must hauling. be observed during maintenance of this machine. Additional pre- cautions to be observed during machine maintenance are •...

  • Page 26: Battery Hazards

    SECTION 1 - SAFETY PRECAUTIONS • DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks. Wear gloves to help pro- MODIFICATION OR ALTERATION OF A MEWP SHALL BE MADE ONLY WITH PRIOR WRIT- TEN PERMISSION FROM THE MANUFACTURER.

  • Page 27: Section 2. User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.1 PERSONNEL TRAINING The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, The Mobile Elevating Work Platform (MEWP) is a personnel han- depressions, holes, and drop-offs exist.

  • Page 28: Operator Responsibility

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Operator Responsibility Purpose, location, and function of the emergency controls; Operating characteristics and limitations; The operator must be instructed that they have the responsibility and authority to shut down the machine in case of a malfunction Features and devices;...

  • Page 29: Inspection And Maintenance Table

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Table 2-1. Inspection and Maintenance Table Type Frequency Primary Responsibility Service Qualification Reference Pre-Start Inspection Before using each day; or User or Operator User or Operator Operator and Safety Manual whenever there’s an Operator change. Pre-Delivery Inspection (See Before each sale, lease, or rental delivery.
  • Page 30 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 31215054...

  • Page 31: Pre-Start Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Pre-Start Inspection Walk-Around Inspection – Perform as instructed. Battery – Charge as required. The Pre-Start Inspection should include each of the following: Fuel (Combustion Engine Powered Machines) – Add the Cleanliness – Check all surfaces for leakage (oil, fuel, or bat- proper fuel as necessary.
  • Page 32 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Platform Gate - Keep gate and surrounding area clean and unobstructed. Verify the gate closes properly and is not bent or damaged. Keep gate closed at all times except when entering/exiting the platform and loading/unloading materials.
  • Page 33 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Walk-Around Inspection 31215054...
  • Page 34 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Walk-Around Inspection Platform Control Console - Switches and levers return to neutral when activated and released, decals/placards secure and legible, control markings legible. Begin the Walk-Around Inspection at Item 1, as noted on the dia- gram.

  • Page 35: Function Check

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Counterweight - See Inspection Note. Ground Control Console - Switches and levers return to IF DELAYED MOVEMENT IS DETECTED IN WIRE ROPE OPERATION, LOWER PLATFORM neutral when activated and released, decals/placards secure TO STOWED POSITION, SHUT DOWN MACHINE, AND HAVE WIRE ROPES INSPECTED/ and legible, control markings legible.
  • Page 36 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION b. Check that the tilt indicator is illuminated to ensure Push and hold the gray Boom Control System Test Button on proper operation. the ground control panel. The lighting of the green Boom Control System Calibrated indicator indicates the system is Swing the boom over either rear corner of the machine and functioning properly.

  • Page 37: Skyguard Function Test

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SkyGuard Function Test NOTE: If SkyGuard is enabled with the Soft Touch system, functions will cut out instead of reversing. NOTE: Refer to Section 4.12 for additional information on SkyGuard Disengage the SkyGuard sensor, release controls, then recy- operation.

  • Page 38: Oscillating Axle Lockout Test (If Equipped)

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.3 OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED) Have an assistant check to see that left front or right rear wheel remains elevated in position off of the ground. The front axles will oscillate when the boom is in the transport posi- Carefully return the boom to the transport position.

  • Page 39: Section 3 - Machine Controls And Indicators

    SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS 3.1 GENERAL 3.2 CONTROLS AND INDICATORS NOTE: The indicator panels use different shaped symbols to alert the operator to different types of operational situations that could THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND arise.

  • Page 40: Ground Control Station

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Indicator Panel 2. Boom Control System Test Button 3. Telescope 4. Swing 5. Lift 6. Platform/Ground Select Switch 7. Hourmeter 8. Power/Emergency Stop 9. Engine Start/Auxiliary Power 10. Articulating Jib 11. Platform Leveling Override 12.
  • Page 41 SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Indicator Panel 2. Boom Control System Test Button 3. Telescope 4. Swing 5. Lift 6. Platform/Ground Select Switch 7. Hourmeter 8. Power/Emergency Stop 9. Engine Start/Auxiliary Power 10. Articulating Jib 11. Platform Leveling Override 12.
  • Page 42 SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Indicator Panel 2. Boom Control System Test Button 3. Telescope 4. Swing 5. Lift 6. Platform/Ground Select Switch 7. Hourmeter 8. Power/Emergency Stop 9. Engine Start/Auxiliary Power 10. Articulating Jib 11. Platform Leveling Override 12.

  • Page 43: Ground Control Station

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Main Boom Telescope TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR Provides extension retraction of the main boom. TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED.
  • Page 44 SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform/Ground Select Switch Power/Emergency Stop Switch A three position, key operated switch sup- A two-position red mushroom shaped switch plies power to the platform control console supplies power to Platform/Ground Select when positioned to Platform. With the switch switch when pulled out (on).
  • Page 45 SECTION 3 - MACHINE CONTROLS AND INDICATORS Engine Start/Auxiliary Power Switch Platform Leveling Override To start the engine, the switch must be held Up A three position switch until the engine starts. allows the operator to adjust the automatic self leveling To use auxiliary power, the switch must be held system.
  • Page 46 SECTION 3 - MACHINE CONTROLS AND INDICATORS Machine Safety System Override (MSSO) (If Equipped) Provides emergency override of function controls that are locked out in the event of Load Sense System activation. Air Shutoff Valve (ASOV) (If Equipped) The red LED ASOV light indicates when the valve has been actuated.

  • Page 47: Ground Control Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS ½ OAC02761 1. Battery Charge 5. Boom Control System Calibrated 8. Glow Plugs 11. Wire Rope Service 2. System Distress 6. Generator 9. Platform Overload 12. Engine Error 3. Drive Steer Disable 7. Fuel Gauge 10.

  • Page 48: Ground Control Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Ground Control Indicator Panel Capacity Zone Indicator Indicates the platform capacity zone for the (See Figure 3-5., Ground Control Indicator Panel) current position of the platform. Restricted Battery Charge Indicator capacities are permitted at restricted platform positions (shorter boom lengths and higher Indicates a problem in the battery or charging boom angles).
  • Page 49 SECTION 3 - MACHINE CONTROLS AND INDICATORS Glow Plug Indicator Engine Error Indicator Indicates the glow plugs are on. The glow Indicates a fault with the engine and service is plugs are automatically turned on with the required. ignition circuit and remain on for approxi- mately seven seconds.

  • Page 50: Platform Control Console

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 500 lb 230 kg 1000 lb 450 kg 1 7 057 44 A 1 7 051 7 4 B 1706741A 1702566 1 7 02565 A 1 7 057 45 B 1 7 02938 1 7 0 1 7 051 7 1 A O AC 02770...

  • Page 51: Platform Station

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Station The center position allows the machine to be driven as qui- etly as possible. (See Figure 3-6., Platform Control Console Steer Select The action of the steering system is opera- tor selectable. The center switch position TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR gives conventional front wheel steering TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE...
  • Page 52 SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Leveling Override check of the various electrical circuits, and if everything is OK, the platform alarm will beep once. During this time the A three position switch allows the operator to lights on the indicator panel will also blink once as a bulb adjust the automatic self leveling system.
  • Page 53 SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: When positioned to Manual, boom functions will be stopped ate platform rotate, jib lift, jib level, jib telescope, jib stow, when the envelope limits are reached. When this occurs, operate platform level, main boom lift, main telescope and swing. a different function or select the automatic position.
  • Page 54 SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: To operate the Drive Joystick, pull up on the lock- Lights/SkySense Mute (If Equipped) ing ring below the handle. Operates accessory light packages if the machine is so equipped. If machine is equipped with SkySense, the switch will mute the SkySense speakers.
  • Page 55 SECTION 3 - MACHINE CONTROLS AND INDICATORS operate again at creep speed, allowing the operator to move Platform Rotate the platform away from the obstacle that caused the shut- down situation. Allows the operator to rotate the platform to the left or right. For machines equipped with both SkyGuard and SkySense: The switch operates like the SkyGuard override switch as described above.
  • Page 56 SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: To operate the Main Boom Lift/Swing joystick, pull up on the locking ring below the handle. NOTE: The Main Boom Lift/Swing joystick is spring loaded and will automatically return to neutral (off) position when released. Main Lift/Swing Controller Provides main lift and swing.
  • Page 57 SECTION 3 - MACHINE CONTROLS AND INDICATORS ½ OAC 02782 1. System Distress 6. Creep Speed 11. Emissions Failure 16. Engine Error 2. Drive Orientation 7. Footswitch Enable 12. Platform Overload 17. Diesel Particulate Filter (DPF) Indicator 3. Capacity Zone Indicator 8.

  • Page 58: Platform Control Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Control Indicator Panel Capacity Zone Indicator Indicates the maximum platform capacity (See Figure 3-7.) zone for the current position of the platform. System Distress Indicator Restricted capacities permitted restricted platform positions (shorter boom The light indicates that the JLG Control System lengths and higher boom angles).

  • Page 59: Fuel Level Indicator

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Footswitch/Enable Indicator IF TILT WARNING LIGHT IS ILLUMINATED WHEN BOOM IS RAISED OR EXTENDED, To operate any function, the footswitch must be depressed and the function selected within RETRACT AND LOWER TO BELOW HORIZONTAL THEN REPOSITION MACHINE SO THAT seven seconds.
  • Page 60 SECTION 3 - MACHINE CONTROLS AND INDICATORS Glow Plug Indicator cator will flash as the axles are extending or retracting and be solid when fully extended. The indicator icon will go out Indicates the glow plugs are operating. After when the axles are fully retracted. turning on ignition, wait until light goes out before cranking engine.
  • Page 61 SECTION 3 - MACHINE CONTROLS AND INDICATORS Diesel Particulate Filter (DPF) Indicator Icon will illuminate when standstill exhaust system cleaning is required. Emissions Temperature Indicator Indicator illuminates when the engine emissions control sensor reaches a high temperature. 31215054 3-23...
  • Page 62 SECTION 3 - MACHINE CONTROLS AND INDICATORS 31215054 3-24...

  • Page 63: Section 4 - Machine Operation

    SECTION 4 - MACHINE OPERATION SECTION 4. MACHINE OPERATION DESCRIPTION BOOM OPERATING CHARACTERISTICS AND LIMITATIONS This machine is a mobile elevating work platform used to posi- tion personnel, along with their necessary tools and materials at Capacities work locations. The boom can be raised more than 15° above horizontal with or The primary operator control console is in the platform.

  • Page 64: Controlled Arc

    SECTION 4 - MACHINE OPERATION Controlled Arc will function automatically, or when lifting up, telescope out will function automatically. When the Boom Control Switch is in the manual mode, lift and telescope functions are independent functions controlled by the operator. Envelope Tracking ENVELOPE BUFFER LINE...

  • Page 65: Controlled Angle

    SECTION 4 - MACHINE OPERATION Platform Load Sensing System (LSS) NOTE: Boom Control System in Automatic Mode: When the boom is completely elevated along the edge of the backward stability The Platform Load Sensing System provides the platform capac- region and the telescope in function is activated, lift down will ity to the control system.

  • Page 66: Position Of Least Forward Stability

    SECTION 4 - MACHINE OPERATION TELESCOPE FULLY EXTENDED MACHINE WILL TIP OVER IN THIS TURNTABLE ROTATED DIRECTION IF OVERLOADED OR 90 DEGREES FROM OPERATED BEYOND THE LIMITS OF STOWED POSITION THE MAXIMUM OPERATING SLOPE Figure 4-1. Position of Least Forward Stability 31215054...

  • Page 67: Engine Operation

    SECTION 4 - MACHINE OPERATION ENGINE OPERATION NOTE: Initial starting should always be performed from the Ground Control station. J I B E L E VAT E D VERTICAL Starting Procedure MACHINE WILL TIP OVER IN THIS IF ENGINE FAILS TO START PROMPTLY, DO NOT CRANK FOR AN EXTENDED TIME. SDIRECTION IF OVERLOADED OR SHOULD ENGINE FAIL TO START AGAIN, ALLOW STARTER TO COOL OFF FOR 2-3 MIN- OPERATED BEYOND THE LIMITS...
  • Page 68 SECTION 4 - MACHINE OPERATION Pull the Power/Emergency Stop switch out. From the Platform Control Console, pull the Power/Emergency Stop switch out. Push the Engine Start switch until engine Push the Engine Start switch until engine starts. starts. NOTE: Footswitch must be in released (up) position before starter will operate.

  • Page 69: Shutdown Procedure

    SECTION 4 - MACHINE OPERATION Shutdown Procedure Air Shutoff Valve (ASOV) (If Equipped) Air Shutoff Valve (ASOV) is an overspeed protection device mounted to the engine’s air intake system. When the valve is IF AN ENGINE MALFUNCTION CAUSES AN UNSCHEDULED SHUTDOWN, DETERMINE actuated, it obstructs airflow intake and stops the engine.

  • Page 70: Fuel Reserve / Shut-Off System

    SECTION 4 - MACHINE OPERATION Fuel Reserve / Shut-Off System DO NOT USE ASOV AS AN ALTERNATIVE TO SHUTTING DOWN MACHINE PROPERLY. NOTE: Reference the Service and Maintenance Manual along with a qualified JLG Mechanic to verify your machine setup. The Fuel Shutoff System monitors the fuel in the tank and senses when the fuel level is getting low.
  • Page 71 SECTION 4 - MACHINE OPERATION • Engine Restart - When the engine shuts down, the opera- tor will be permitted to cycle power and restart the engine for approximately 2 minutes of run time. After the 2 min- utes of run time is complete, the operator may cycle power and restart the engine for an additional 2 minutes of run time.
  • Page 72 SECTION 4 - MACHINE OPERATION DIESEL PARTICULATE FILTER (IF EQUIPPED) Standstill Cleaning The following conditions must be met to perform Standstill Diesel Particulate Filter (DPF) is an emissions control system used Cleaning. in diesel engines and requires operator interaction to make sure proper operation of the system.
  • Page 73 SECTION 4 - MACHINE OPERATION Launch the cleaning process by pressing the DPF button on the Ground Console for 3 seconds. The Indicator Gauge will display the following screen. The Main Cleaning process will begin and last for approxi- mately 30 to 60 minutes. The following screen will show that the process has begun and includes a status bar that indi- cates the progress of the cleaning process.
  • Page 74 SECTION 4 - MACHINE OPERATION Canceling Maintenance Standstill After the cleaning process is complete, the engine will run for approximately 5 minutes to allow the engine and Maintenance Standstill Cleaning will be stopped immediately if: Exhaust After Treatment (EAT) to cool down. The Indicator Gauge will display the "Regen Complete"...
  • Page 75 SECTION 4 - MACHINE OPERATION Unsuccessful Cleaning Event DPF Filter Replacement due to Ash Load If there is an unsuccessful cleaning event, the DPF icon will show The DPF collects non-burnable particulates which cannot be on the display gauge. Possible causes of an Unsuccessful Clean- removed by the Standstill Cleaning process.
  • Page 76 SECTION 4 - MACHINE OPERATION Table 4-1. Ash Load DPF Filter Replacement DPF Filter Engine Error Ash Load Derate Exchange Indicator Indicator Normal Operation <100% None Filter Exchange Required ≥100% None DPF Filter E xchange Blinking Warning Level ≥105% None DPF Filter E xchange Blinking Continuous...
  • Page 77 SECTION 4 - MACHINE OPERATION Machine Hours Emissions Standstill Cleaning Engine Error Since Last DPF Indicator Temperature Derate Comments Levels Indicator Cleaning Indicator* 0-500 Between 500 and 650 hours, Normal None cleaning cycle can be initiated Operation 500-650 with JLG analyzer. Standstill 650-750 None...
  • Page 78 SECTION 4 - MACHINE OPERATION Emissions Soot Load/ DPF Cleaning Engine Error Soot Levels DPF Indicator Temperature Derate Comments Time Initiation Methods Indicator Indicator* Normal Opera- <99% None tion Will remain in Stand- 100% to 109% Switch in JLG Machine Standstill still mode for 100 hours None...

  • Page 79: Grade And Side Slopes

    SECTION 4 - MACHINE OPERATION LE VE L Figure 4-4. Grade and Side Slopes 31215054 4-17...

  • Page 80: Traveling (Driving)

    SECTION 4 - MACHINE OPERATION TRAVELING (DRIVING) DO NOT DRIVE WITH BOOM ABOVE HORIZONTAL EXCEPT ON A SMOOTH, FIRM AND NOTE: Refer to the Operating Specifications table for Gradeability and Sideslope ratings. LEVEL SURFACE WITHIN THE LIMITS OF THE MAXIMUM OPERATING SLOPE. TO AVOID LOSS OF TRAVEL CONTROL OR TIP OVER, DO NOT DRIVE MACHINE ON All ratings for Gradeability and Sideslope are based upon the GRADES EXCEEDING THOSE SPECIFIED IN THE OPERATING SPECIFICATIONS SECTION...

  • Page 81: Traveling Forward And Reverse

    SECTION 4 - MACHINE OPERATION Traveling Forward and Reverse Traveling on a Grade At Platform Controls, pull out Emergency Stop switch, start When traveling a grade, maximum braking and traction are obtained engine, and activate footswitch. with the boom stowed, in position over the rear axle, and in line with the direction of travel.

  • Page 82: Steering

    SECTION 4 - MACHINE OPERATION STEERING NOTE: When the Boom Control Select Switch is in the Manual mode, Platform leveling only functions during Main Lift operation. Position thumb switch on Drive/Steer controller to RIGHT for When the Boom Control Select Switch is in the Automatic mode, steering right, or to LEFT for steering left.

  • Page 83: Boom

    SECTION 4 - MACHINE OPERATION BOOM TO AVOID A COLLISION AND INJURY IF PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR LEVER IS RELEASED, REMOVE FOOT FROM FOOTSWITCH OR USE EMER- GENCY STOP SWITCH TO STOP THE MACHINE. A RED TILT WARNING LIGHT IS LOCATED ON THE CONTROL CONSOLE WHICH LIGHTS WHEN THE CHASSIS IS ON AN EXCESSIVE SLOPE.

  • Page 84: Telescoping The Boom

    SECTION 4 - MACHINE OPERATION Telescoping the Boom 4.10 FUNCTION SPEED CONTROL This control knob affects the speed of Telescope, Jib Swing, Jib NOTE: The telescope function is not operable beyond the transport Lift, and Platform Rotate functions. position if the axles are not fully extended. NOTE: During platform rotation, a speed difference may not be notice- To extend or retract the main boom, use the Telescope Control...

  • Page 85: 4.12 Skyguard Operation

    SECTION 4 - MACHINE OPERATION 4.12 SKYGUARD OPERATION SkyGuard SkyGuard provides enhanced control panel protection. When the SkyGuard sensor is activated, functions in use at the time of actu- ation will reverse or cutout. The SkyGuard Function Table pro- vides more details on these functions. During activation, the horn will sound and, if equipped with a SkyGuard beacon, the beacon will illuminate until sensor and footswitch are disengaged.

  • Page 86: Skyguard - Skyeye

    SECTION 4 - MACHINE OPERATION SkyGuard - SkyEye Reattach magnetic end of cable to bracket if it becomes discon- Operator passes through path of sensor beam. nected. SkyGuard Function Table Boom Drive Drive Boom Boom Boom Basket Basket Steer Swing Lift Jib Lift Forward...

  • Page 87: Emergency Towing

    SECTION 4 - MACHINE OPERATION 4.13 EMERGENCY TOWING Disconnect drive hubs by inverting disconnect cap. RUNAWAY VEHICLE/MACHINE HAZARD. MACHINE HAS NO TOWING BRAKES. TOWING VEHICLE MUST BE ABLE TO CONTROL MACHINE AT ALL TIMES. ON-HIGHWAY TOWING NOT PERMITTED. FAILURE TO FOLLOW INSTRUCTIONS COULD CAUSE SERIOUS INJURY OR DEATH.

  • Page 88: 4.14 Shut Down And Park

    SECTION 4 - MACHINE OPERATION 4.14 SHUT DOWN AND PARK 4.15 LIFTING AND TIE DOWN To shut down and park the machine, the procedures are as fol- See Figure 4-7. lows: Lifting Drive machine to a reasonably well protected area. Refer to the Serial Number Plate, refer to the Specifications Ensure boom is fully retracted and lowered over rear axle.

  • Page 89: 4.16 Stowing The Jib For Transport

    SECTION 4 - MACHINE OPERATION 4.16 STOWING THE JIB FOR TRANSPORT Place the boom in the stowed position with the turntable locked. Place the boom in the stowed position with the axles Remove all loose items from the machine. retracted. Secure the chassis using straps or chains of adequate Hold the Jib Swing control switch to the right until the plat- strength and attached to the designated tie down points.

  • Page 90: Lifting And Tie Down Chart

    SECTION 4 - MACHINE OPERATION 7’10”/2.39 m 10’9”/3.28 m 18’7”/5.66 m 11’2”/3.40 m 27’9"/8.46 m (1350SJP / 1100SB) 23’9”/7.24 m (1200SJP) 38’11”/11.86 m (1350SJP / 1100SB) 34’11”/10.64m (1200SJP) 1705096 F Figure 4-7. Lifting and Tie Down Chart 31215054 4-28...
  • Page 91 SECTION 4 - MACHINE OPERATION O AC 02790 Figure 4-8. Decal Location - Sheet 1 of 6 31215054 4-29...
  • Page 92 SECTION 4 - MACHINE OPERATION C E O N L Y O AC 02800 Figure 4-9. Decal Location - Sheet 2 of 6 31215054 4-30...
  • Page 93 SECTION 4 - MACHINE OPERATION 105 101 O AC 02811 Figure 4-10. Decal Location - Sheet 3 of 6 31215054 4-31...
  • Page 94 SECTION 4 - MACHINE OPERATION O AC 02821 Figure 4-11. Decal Location - Sheet 4 of 6 31215054 4-32...
  • Page 95 SECTION 4 - MACHINE OPERATION AUS ONLY AUS ONLY DUAL LANG UAG E ONLY O AC 02830 Figure 4-12. Decal Location - Sheet 5 of 6 31215054 4-33...
  • Page 96 SECTION 4 - MACHINE OPERATION ANS I AND DUAL LANG UAG E G B MAR K E T ANS I AND DUAL ONLY LANG UAG E G B MAR K E T ONLY DE C AL LOC AT IONS F OR S T E E L HOOD OP T ION O AC 02840 Figure 4-13.

  • Page 97: Decal Legend

    SECTION 4 - MACHINE OPERATION Table 4-2. Decal Legend English/ Item # ANSI Korean Chinese Portuguese French/English Australian Japan Spanish 1001243965-B 1001244205-B 1001244206-B 1001244207-B 1001243994-B 1001246611-A 1001244209-B 1001244208-B 1701501 1701501 1701501 1701501 1701501 1701501 1701501 1701501 1701505 1701505 1701505 1701505 1701505 1701505 1701505...
  • Page 98 SECTION 4 - MACHINE OPERATION Table 4-2. Decal Legend English/ Item # ANSI Korean Chinese Portuguese French/English Australian Japan Spanish 1001243965-B 1001244205-B 1001244206-B 1001244207-B 1001243994-B 1001246611-A 1001244209-B 1001244208-B 23 - 1200SJP 1705178 1705178 1705178 1705178 1705178 1705178 1705178 1705178 23 - 1350SJP 1705167 1705167 1705167...
  • Page 99 SECTION 4 - MACHINE OPERATION Table 4-2. Decal Legend English/ Item # ANSI Korean Chinese Portuguese French/English Australian Japan Spanish 1001243965-B 1001244205-B 1001244206-B 1001244207-B 1001243994-B 1001246611-A 1001244209-B 1001244208-B 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701529 1701529 1701529 1701529 1701529 1701529 1701529...
  • Page 100 SECTION 4 - MACHINE OPERATION O AC 02791 Figure 4-14. Decal Location (CE Only) - Sheet 1 of 6 31215054 4-38...
  • Page 101 SECTION 4 - MACHINE OPERATION O AC 02801 Figure 4-15. Decal Location (CE Only) - Sheet 2 of 6 31215054 4-39...
  • Page 102 SECTION 4 - MACHINE OPERATION O AC 02810 Figure 4-16. Decal Location (CE Only) - Sheet 3 of 6 31215054 4-40...
  • Page 103 SECTION 4 - MACHINE OPERATION O AC 02822 Figure 4-17. Decal Location (CE Only) - Sheet 4 of 6 31215054 4-41...
  • Page 104 SECTION 4 - MACHINE OPERATION O AC 02831 Figure 4-18. Decal Location (CE Only) - Sheet 5 of 6 31215054 4-42...
  • Page 105 SECTION 4 - MACHINE OPERATION DE C AL LOC AT IONS F OR S T E E L HOOD OP T ION O AC 02841 Figure 4-19. Decal Location (CE Only) - Sheet 6 of 6 31215054 4-43...
  • Page 106 SECTION 4 - MACHINE OPERATION Table 4-3. Decal Legend (CE Only) Table 4-3. Decal Legend (CE Only) Item # 1001246610-A Item # 1001253993 1001246610-A 1705364 1701501 1701505 4420051 1702631 1001197408 1702773 1001180690 1705174 1701499 1705468 1701509 1705511 1701529 1705864 1703811 1706098 1703814 1706770...

  • Page 107: Section 5 - Emergency Procedures

    SECTION 5 - EMERGENCY PROCEDURES SECTION 5. EMERGENCY PROCEDURES GENERAL FOLLOWING ANY ACCIDENT, THOROUGHLY INSPECT THE MACHINE AND TEST ALL This section explains the steps to be taken in case of an emer- FUNCTIONS FIRST FROM THE GROUND CONTROLS, THEN FROM THE PLATFORM CON- gency situation while operating.

  • Page 108: Platform Or Boom Caught Overhead Or Boom Movement Prevented By Boom Control System

    SECTION 5 - EMERGENCY PROCEDURES Platform or Boom Caught Overhead or Boom Movement Once clear, restart the machine and return the platform to a safe position. Prevented by Boom Control System Inspect the machine for damage. If the machine is damaged Lowering the boom onto an object or structure may cause the or does not operate properly, turn off the machine immedi- boom control system to prevent movement of the machine.

  • Page 109: Machine Safety System Override (Msso)

    SECTION 5 - EMERGENCY PROCEDURES MACHINE SAFETY SYSTEM OVERRIDE (MSSO) (IF EQUIPPED) The Machine Safety System Override (MSSO) is only to be used to retrieve an operator that is pinned, trapped, or unable to operate the machine and function controls are locked out from the platform due to a platform overload sit- uation.
  • Page 110 SECTION 5 - EMERGENCY PROCEDURES 31215054...

  • Page 111: Section 6 - Accessories

    SECTION 6 - ACCESSORIES SECTION 6. ACCESSORIES Table 6-1. Available Accessories Market Accessory ANSI ANSI Japan China (USA Only) Fall Arrest Platform (36" x 72")   Fall Arrest Platform (36" x 96")   Pipe Racks    ...

  • Page 112: Options/Accessories Relationship Table

    SECTION 6 - ACCESSORIES Table 6-2. Options/Accessories Relationship Table COMPATIBLE WITH ACCESSORY REQUIRED ITEM INCOMPATIBLE WITH INTERCHANGABLE WITH (Note 2) (Note 1) Platform MMR**, Platform MTR*, SkyCutter™, SkyGlazier™, Pipe Racks SkyPower™ SkySense™ SkyWelder™ 4’ Platform, Pipe Racks, SkyCutter™ SkyPower™ SkyWelder™ SkyGlazier™...

  • Page 113: Fall Arrest Platform

    SECTION 6 - ACCESSORIES PIPE RACKS INSTALLING OR REMOVING APPROVED ACCESSORIES OR CHANGING PLATFORM SIZE REQUIRES RECALIBRATION OF THE BOOM CONTROL SYSTEM (SEE SERVICE AND MAIN- TENANCE MANUAL). FALL ARREST PLATFORM NOTE: See the JLG External Fall Arrest System manual (PN 3128935) for more detailed information.

  • Page 114: Capacity Specifications (Australia Only)

    SECTION 6 - ACCESSORIES Capacity Specifications (Australia Only) • Ensure no personnel are beneath the platform. • Do not exit platform over rails or stand on rails. Max. Platform Capacity Max. Capacity in Racks • Do not drive machine without material secured (With Max.

  • Page 115: Skycutter

    SECTION 6 - ACCESSORIES SKYCUTTER™ Safety Precautions DO NOT OVERLOAD PLATFORM. DE-RATE THE PLATFORM BY 70 LB (32 KG) WHEN PLASMA CUTTER IS IN PLATFORM. • Check for cracked welds and damage to plasma supports. • Check for secure installation of cutter and bracket. •...

  • Page 116: Accessory Ratings

    SECTION 6 - ACCESSORIES Accessory Ratings Amperes Input @ Plasma Gas Flow/ Rated Cutting Spec. Rated Output Rated Output, 60 kVa/kW Plasma Gas Max. OCV Pressure Capacity @ 10 IPM Hz, 1-Phase 120 Volts ±10% 27 A @ 91 VDC @ 20% 28.8 max;...

  • Page 117: Skyglazier

    SECTION 6 - ACCESSORIES SKYGLAZIER™ Capacity Specifications Max. Platform Capacity Capacity Zone * Max. Tray Capacity (With Max. Weight in Tray) 500 lb 150 lb 250 lb (227 kg) (68 kg) (113 kg) 550 lb 150 lb 250 lb (250 kg) (68 kg) (113 kg) 600 lb...

  • Page 118: Safety Precautions

    SECTION 6 - ACCESSORIES Safety Precautions Preparation and Inspection • Check for cracked welds and damage to tray. • Ensure tray is properly secured to platform. ENSURE PANEL IS SECURED WITH STRAP. • Ensure strap is not torn or frayed. Operation DO NOT OVERLOAD TRAY OR PLATFORM.

  • Page 119: Skypower

    SECTION 6 - ACCESSORIES SKYPOWER™ 7.5 KW AND GENERATOR 4 KW The SkyPower™ and generator systems supply AC power to the platform through an AC receptacle to run tools, lights, cutting, and welding equipment. All power regulation components are located in a watertight box connected by cable to the generator.

  • Page 120: Accessory Ratings

    SECTION 6 - ACCESSORIES Output Safety Precautions SkyPower 7.5 kW Specifications: • 3-phase: 240 V, 60 Hz, 7.5 kW (Peak: 8.5 kW) DO NOT OVERLOAD PLATFORM. • 1-phase: 240 V/120 V, 60 Hz, 6 kW (Peak: 6 kW) • Ensure no personnel are beneath platform. Generator 4 kW Specifications: •...

  • Page 121: Skywelder

    SECTION 6 - ACCESSORIES SKYWELDER™ Generator Output Engine Speed of 1800 rpm +/- 10%. ANSI Specifications: • 3-phase: 240 V, 60 Hz, 7.5 kW • 1-phase: 240 V/120 V, 60 Hz, 6 kW Welding Accessories • 12 ft welding leads with clamp and stinger (stored in the platform) •...

  • Page 122: Accessory Ratings

    SECTION 6 - ACCESSORIES Accessory Ratings Welding Amps Input At Rated Load Output (50/60 Hz) Maximum Open Welding Mode Input Power Rated Output Amperage Circuit Voltage 230 V 460 V 575 V Range 280 Amp at 31.2 V, 15.7 35% Duty Cycle 3- phase 5-250 A 79 VDC...

  • Page 123: Safety Precautions

    SECTION 6 - ACCESSORIES Safety Precautions • Use correct rod size and current settings. • Do not use electrical cords without ground. • Do not use electrical tools in water. DO NOT OVERLOAD PLATFORM. • Do not weld to the platform. •...
  • Page 124 SECTION 6 - ACCESSORIES SKYSENSE™ Preparation and Inspection Pre-Operation Inspection: Inspect each of the SkySense tubes for dents, cracks, or other SKYSENSE IS NOT INTENDED TO REPLACE OR REDUCE THE NEED FOR THE OPERATOR damage. TO BE AWARE OF THE ENVIRONMENT AROUND THE MACHINE. HAZARDS THAT WILL Inspect each SkySense sensor for any damage to the hous- CAUSE SERIOUS INJURY OR DEATH MAY NOT BE PREVENTED OR REDUCED BY SKY- SENSE.
  • Page 125 SECTION 6 - ACCESSORIES Operation Ensure the area below the platform is clear of obstructions and lower the platform. The machine should slow down, SkySense slows a machine’s function to creep speed when it is a (SkySense Status LED will blink yellow with increasing fre- certain distance away from an object, known as the "warning quency) and stop, (SkySense Status LED will be illuminated zone."...
  • Page 126 SECTION 6 - ACCESSORIES NOTE: During active DOS (Drive Orientation System), SkySense is active when driving in both forward and reverse directions. There are two LED indicators on the platform control box that sig- nal SkySense activity. • No LED: Normal operation. •...
  • Page 127 SECTION 6 - ACCESSORIES SkySense Alarm Override Button Activation of SkySense is signaled by an audible alarm and the The yellow override button allows operators to bypass normal LEDs on the platform console that indicate SkySense activity SkySense operation in order to move closer to an object in the when reaching the warning or stop zones.
  • Page 128 SECTION 6 - ACCESSORIES SkySense Coverage Areas Level 2 (3 - Bar) Level 1 (2 - Bar) Sensor Cones shown are approximations for reference only. 31215054 6-18...

  • Page 129: Bolt-On External Fall Arrest

    SECTION 6 - ACCESSORIES BOLT-ON EXTERNAL FALL ARREST IF THE EXTERNAL FALL ARREST SYSTEM IS USED TO ARREST A FALL OR IS OTHERWISE The bolt-on external fall arrest system is designed to provide a lan- DAMAGED, THE ENTIRE SYSTEM MUST BE REPLACED AND THE PLATFORM FULLY yard attach point while allowing the operator to access areas outside INSPECTED BEFORE RETURNING TO SERVICE.

  • Page 130: Bolt-On External Fall Arrest Cable Tension

    SECTION 6 - ACCESSORIES Before each use, perform a visual inspection of the following compo- • Attachment Ring: No cracks or signs of wear are acceptable. Any signs of corrosion requires replacement. nents: • Attaching Hardware: Inspect all attaching hardware to ensure •...

  • Page 131: Bolt-On External Fall Arrest System

    SECTION 6 - ACCESSORIES 1,2,3,4 1. Belleville Washer 2. Washer 3. Hex Nut 4. Jam Nut 5. LH Bracket 6. Attachment Ring 7. Cable 8. RH Bracket 9. Decal Figure 6-2. Bolt-On External Fall Arrest System 31215054 6-21...
  • Page 132 SECTION 6 - ACCESSORIES 31215054 6-22...

  • Page 133: Section 7. General Specifications & Operator Maintenance

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE SECTION 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE INTRODUCTION OPERATING SPECIFICATIONS Table 7-1. Operating Specifications This section of the manual provides additional necessary infor- mation to the operator for proper operation and maintenance of Maximum Work Load (Capacity) - ANSI this machine.

  • Page 134: Dimensional Data

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-1. Operating Specifications Table 7-1. Operating Specifications JibPLUS Maximum Wind Speed 28 mph (12.5 m/s) Length 8ft. (2.44m) Maximum Manual Force 400 N Horizontal Motion 180° working, 244° stowed Electrical System Voltage 12 Volts Vertical Motion 130°...

  • Page 135: Chassis

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Tires Table 7-2. Dimensional Data Tailswing 5ft. 6 in. (1.6 m) Table 7-4. Tire Specifications Ground Clearance (Axle) 12 in. (30.4 cm) Size 445/50D710 Ground Clearance (Chassis) 25.5 in. (64.7 cm) Load Range Ply Rating Capacities Load Rating...

  • Page 136: Engine Data - Deutz 2011

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Engine Data - Deutz 2011 Engine Data - Deutz TCD2.9L4 Table 7-5. Deutz TD2011L4 Specifications Table 7-6. Deutz TCD 2.9L4 Specifications Type Liquid Cooled Type Liquid Cooled Number of Cylinders Output Power 74.2hp (55.4 kW) Bore 3.7 in.

  • Page 137: Engine Data - Caterpillar

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Engine Data - Caterpillar Hydraulic Oil Table 7-7. Caterpillar 3.4T Specifications Table 7-8. Hydraulic Oil Specifications Type Liquid Cooled, Antifreeze Hydraulic System Operating S.A.E. Viscosity Temperature Range Grade Number of Cylinders +0° to + 180° F Bore 3.7 in.

  • Page 138: Mobilfluid 424 Specs

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-9. Mobilfluid 424 Specs Table 7-10. Mobil DTE 10 Excel 32 Specs SAE Grade 10W30 ISO Viscosity Grade Gravity, API 29.0 Specific Gravity 0.877 Density, Lb/Gal. 60°F 7.35 Pour Point, Max -40°F (-40°C) Pour Point, Max -46°F (-43°C)

  • Page 139: Ucon Hydrolube Hp-5046

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-11. UCon Hydrolube HP-5046 Table 7-12. Mobil EAL H 46 Specs Type Type Synthetic Biodegradable Synthetic Biodegradable Specific Gravity 1.082 ISO Viscosity Grade Pour Point, Max -58°F (-50°C) Specific Gravity .910 Pour Point -44°F (-42°C) Viscosity...

  • Page 140: Exxon Univis Hvi 26 Specs

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-14. Component Weights Table 7-13. Exxon Univis HVI 26 Specs Component Pounds Kilograms Specific Gravity 32.1 Tire & Wheel (Foam Filled) Pour Point -76°F (-60°C) Tire & Wheel (Solid) Flash Point 217°F (103°C) Drive Hub &...

  • Page 141: Engine Operating Temperature Specifications

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Figure 7-1. Engine Operating Temperature Specifications 31215054...
  • Page 142 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE HYDRAULIC FLUID OPERATION CHART MACHINE OPERAT ION USING NON-JLG APPROVED HYDRAULIC F LUIDS OR OPERAT ION OUT SIDE OF T HE T EMPERATURE BOUNDARIES OUT LINED IN T HE "HYDRAULIC F LUID OPERAT ION CHART " MAY RESULT IN PREMATURE WEAR OR DAMAGE TO COMPONENT S OF T HE HYDRAULIC SYST EM.
  • Page 143 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Fluid Properties Base Classifications Mobilfluid 424 Mobil DTE 10 Excel 32 Univis HVI 26 Mobil EAL Hydraulic Oil Mobil EAL Envirosyn H46 Quintolubric 888-46 * Readily biodegradable classification indicates one of the following: CO2 Conversion >...

  • Page 144: Engine Operating Temperature Specifications - Caterpillar

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE AMBIENT AIR TEMPERATURE 120 F(49 C) NO OPERATION ABOVE THIS 110 F(43 C) AMBIENT TEMPERATURE 100 F(38 C) 90 F(32 C) 80 F(27 C) 70 F(21 C) ENGINE 60 F(16 C) SPECIFICATIONS 50 F(10 C) 40 F(4 C) 30 F(-1 C)
  • Page 145 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE EXTENDED DRIVING WITH HYDRAULIC OIL TANK TEMPERATURES OF 180° F (82°C) OR ABOVE. 180° F (82° C) (HYD. OIL TANK TEMP.) IF EITHER OR BOTH CONDITIONS EXIST JLG HIGHLY RECOMMENDS THE ADDITION OF A HYDRAULIC AMBIENT AIR OIL COOLER (CONSULT JLG SERVICE TEMPERATURE...
  • Page 146 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 10,11 Figure 7-6. Lubrication and Maintenance Point Location 31215054 7-14...

  • Page 147: Operator Maintenance

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE OPERATOR MAINTENANCE Swing Bearing - Remote Lube NOTE: The following numbers correspond to those in Figure 7-6., Lubri- cation and Maintenance Point Location. Table 7-15. Lubrication Specifications SPECIFICATIONS Multipurpose Grease having a minimum dripping point of 350° F (177° C). Excel- lent water resistance and adhesive qualities, and being of extreme pressure type.
  • Page 148 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Swing Gearbox Swing Brake Lube Point(s) - Fill Plug Lube Point(s) - Fill Plug Capacity - 79 ounces (2.3 L) Capacity - 2.7 ounces (80 ml) Lube - GL-5 Lube - DTE24 Interval - Check level every 150 hrs/Change every 1200 Interval - Check level every 150 hrs/Change every 1200 hours of operation.
  • Page 149 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE NOTE: Machines may be built with either Bonfiglioli or Reggiana Ridut- B: Wheel Drive Hub - Reggiana Riduttori tori wheel drive hubs. A: Wheel Drive Hub Lube Point(s) - Level/Fill Plug Capacity - 0.5 quarts (0.5 liters) ± 10% Lube - EPGL Interval - Change after first 150 hours then every 1200 hours of Lube Point(s) - Level/Fill Plug...
  • Page 150 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Hydraulic Return Filter Hydraulic Oil FULL LEVEL (HOT OIL) Lube Point(s) - Replaceable Element FULL LEVEL (COLD OIL) Interval - Change after first 50 hours and every 300 hours thereafter or as indicated by condition indicator Hydraulic Charge Filter Lube Point(s) - Replaceable Element Interval - Change after first 50 hours and every 300 hours...
  • Page 151 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Suction Strainers (In Tank) A. Oil Change w/Filter - Deutz 2011 Lube Point(s) - Fill Cap/Spin-on Element Capacity - 5 Quarts (4.5 L) Cooling System Lube Point(s) - 2 11 Quarts (10.5 L) w/Filter Interval - Every 2 years or 1200 hours of operation.
  • Page 152 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE B. Oil Change w/Filter - Deutz TCD2.9 Lube Point(s) - Fill Cap/Spin-on Element Capacity - 2.4 Gallon (8.9 L) Lube - EO Interval - Check level daily; change every 500 hours or six months, whichever comes first.
  • Page 153 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE MINIMUM OIL MINIMUM LEVEL OIL LEVEL MAXIMUM LEVEL OIL MINIMUM LEVEL OIL MAXIMUM OIL COLD MAXIMUM LEVEL OIL LEVEL COLD NOTE: Hot oil checks should be made a period of 5 minutes after the engine has been shut down. Figure 7-7.
  • Page 154 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE A. Fuel Filter - Deutz 2011 B. Fuel Filter - Deutz TCD2.9 Lube Point(s) - Replaceable Element Lube Point(s) - Replaceable Element Interval - Every year or 600 hours of operation Interval - Every year or 600 hours of operation 31215054 7-22...
  • Page 155 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Fuel Strainer -Deutz 2011 Fuel Pre-Filter TCD2.9 Lube Point(s) - Replaceable Element Interval - Drain water daily; Change every year or 600 hours of operation Lube Point(s) - Replaceable Element Interval - Every year or 600 hours of operation 31215054 7-23...
  • Page 156 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Oil Change w/Filter - CAT Fuel Filter - CAT Lube Point(s) - Fill Cap/Spin-on Element Lube Point(s) - Replaceable Element Capacity - 10.5 Quarts (10 L) Interval - Every year or 600 hours of operation Lube - EO Interval - Check level daily;...
  • Page 157 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Fuel Filter - China III Radiator Coolant TCD2.9 Lube Point(s) - Fill Cap Capacity - 3.2Gallon (12.1 L) Lube - Anti-Freeze Interval - Check level daily; change every 1000 hours or 2 years, whichever comes first.
  • Page 158 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE A. Air Filter - Deutz 2011 B. Air Filter - Deutz TCD2.9 Lube Point(s) - Replaceable Element Interval - Every 6 months or 300 hours of operation or as indicated by the condition indicator Lube Point(s) - Replaceable Element Interval - Every 6 months or 300 hours of operation or as indi- cated by the condition indicator...
  • Page 159 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Platform Filter Optional Fuel Filter/Water Separator Lube Point(s) - Replaceable Element Interval - Change after first 50 hours and then every year or 600 hours of operation thereafter Lube Point(s) - Replaceable Element Interval - Drain water daily;...

  • Page 160: Tires & Wheels

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE TIRES & WHEELS Tire Replacement Tire Damage JLG recommends a replacement tire be the same size, ply and brand as originally installed on the machine. Please refer to the JLG Parts Manual for the part number of the approved tires for a particular For polyurethane foam filled tires, JLG Industries, Inc.

  • Page 161: Wheel Replacement

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Wheel Replacement Start all nuts by hand to prevent cross threading. DO NOT use a lubricant on threads or nuts. The rims installed on each product model have been designed for Tighten nuts in the following sequence: stability requirements which consist of track width, tire pressure, and load capacity.

  • Page 162: Supplemental Information

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE SUPPLEMENTAL INFORMATION ONLY APPLICABLE Table 7-16. Wheel Torque Chart TO CE MACHINES TORQUE SEQUENCE 1st Stage 2nd Stage 3rd Stage The following information is provided in accordance with the 45 ft. lbs. 100 ft.
  • Page 163 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE EC Declaration of Conformity Machine Type: Mobile Elevating Work Platform Manufacturer: Model Type: 1200SJP, 1350SJP Notified Body: Kuiper Certificering b.v. JLG Industries, Inc. EC-Number: 2842 Address: Address: Van Slingelandtstraat 75, 7331 NM Apeldoorn, The Netherlands 1 JLG Drive 1McConnellsburg, PA 17233 USA...
  • Page 164 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 31215054 7-32...

  • Page 165: Section 8 - Inspection And Repair Log

    SECTION 8 - INSPECTION AND REPAIR LOG SECTION 8. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ Table 8-1. Inspection and Repair Log Date Comments 31215054...

  • Page 166: Inspection And Repair Log

    SECTION 8 - INSPECTION AND REPAIR LOG Table 8-1. Inspection and Repair Log Date Comments 31215054...
  • Page 168 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations www.jlg.com...

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