Oshkosh Corporation JLG E400AN Operation And Safety Manual
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Oshkosh Corporation JLG E400AN Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Models
E400A Narrow
E400AJP Narrow
PVC 2001
AS/NZS
ANSI
31215009
November 8, 2019 - Rev A
®

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  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Models E400A Narrow E400AJP Narrow PVC 2001 AS/NZS ANSI 31215009 November 8, 2019 - Rev A ®...
  • Page 2 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
  • Page 3 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 4 FOREWORD FOREWORD The Mobile Elevating Work Platform (MEWP) models covered in this manual are designed and tested to meet or exceed var- ious compliance standards. Please refer to the manufacturer’s nameplate affixed to the subject MEWP for specific standard compliance information. This manual is a very important tool! Keep it with the machine at all times.
  • Page 5 FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death INDICATES A POTENTIALLY HAZARDOUS SITUATION.
  • Page 6 FOREWORD For: THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG • Accident Reporting • Standards and Regulations Compliance Information INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMA- • Product Safety Publica- TION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR tions •...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION - 1 - SAFETY PRECAUTIONS SkyGuard Function Test......2-11 GENERAL ..........1-1 SECTION - 3 - MACHINE CONTROLS AND INDICATORS PRE-OPERATION .
  • Page 8 TABLE OF CONTENTS Platform Rotation ....... . 4-10 SECTION - 5 - EMERGENCY PROCEDURES Jib Swing.
  • Page 9 TABLE OF CONTENTS Serial Number Locations ......7-7 MAINTENANCE AND LUBRICATION ....7-9 BATTERY MAINTENANCE AND CHARGING.
  • Page 10 LIST OF FIGURES 2-1. Basic Nomenclature........2-4 3-1.
  • Page 11 LIST OF TABLES Minimum Approach Distances (M.A.D.) ....1-6 Beaufort Scale (For Reference Only)....1-9 Inspection and Maintenance Table .

  • Page 12: Section 1 - Safety Precautions

    SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS GENERAL This section outlines the necessary precautions for proper and FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR safe machine usage and maintenance.

  • Page 13: Workplace Inspection

    SECTION 1 - SAFETY PRECAUTIONS Workplace Inspection • Only personnel who have received proper training regarding the inspection, application and operation of MEWPs (including • Precautions to avoid all hazards in the work area must be recognition and avoiding hazards associated with their opera- taken by the user before and during operation of the machine.

  • Page 14: Machine Inspection

    SECTION 1 - SAFETY PRECAUTIONS Machine Inspection OPERATION • Do not operate this machine until the inspections and func- General tional checks as specified in Section 2 of this manual have been performed. • Machine operation requires your full attention. Bring the machine to a full stop before using any device, i.e.

  • Page 15: Trip And Fall Hazards

    SECTION 1 - SAFETY PRECAUTIONS • Do not carry materials directly on platform railing unless • Hydraulic cylinders are subject to thermal expansion and con- traction. This may result in changes to the platform position approved by JLG. while the machine is stationary. Factors affecting thermal •...

  • Page 16: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • Enter and exit only through gate area. Use extreme caution when entering or leaving platform. Ensure that the platform • This machine is not insulated and does not provide protection assembly is fully lowered. Face the platform when entering or from contact or proximity to electrical current.

  • Page 17: Minimum Approach Distances (M.a.d.)

    SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) Voltage Range MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3) Over 50KV to 200 KV 15 (5) Over 200 KV to 350 KV 20 (6) Over 350 KV to 500 KV 25 (8)

  • Page 18: Tipping Hazards

    SECTION 1 - SAFETY PRECAUTIONS Tipping Hazards • The minimum approach distance may be reduced if insulating barriers are installed to prevent contact, and the barriers are • Ensure that the ground conditions are adequate to support rated for the voltage of the line being guarded. These barriers the maximum tire load indicated on the tire load decals shall not be part of (or attached to) the machine.
  • Page 19 SECTION 1 - SAFETY PRECAUTIONS • Before driving on floors, bridges, trucks, and other surfaces, • Wind speed can be significantly greater at height than at ground level. check allowable capacity of the surfaces. • Never exceed the maximum platform capacity as specified on •...

  • Page 20: Beaufort Scale (For Reference Only)

    SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 7.2 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLAT- FORM BILLBOARD. Table 1-2. Beaufort Scale (For Reference Only) Wind Speed Beaufort Description Land Conditions...

  • Page 21: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all operations. • Approved head gear must be worn by all operating and • Under all travel conditions, the operator must limit travel ground personnel.

  • Page 22: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE • Never allow personnel in platform while towing, lifting, or This sub-section contains general safety precautions which must hauling. be observed during maintenance of this machine. Additional pre- cautions to be observed during machine maintenance are •...

  • Page 23: Battery Hazards

    SECTION 1 - SAFETY PRECAUTIONS • DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks. Wear gloves to help protect hands MODIFICATION OR ALTERATION OF A MEWP SHALL BE MADE ONLY WITH PRIOR WRIT- TEN PERMISSION FROM THE MANUFACTURER.

  • Page 24: Section 2 - User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.1 PERSONNEL TRAINING The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, The Mobile Elevating Work Platform (MEWP) is a personnel han- depressions, holes, and drop-offs exist.

  • Page 25: Operator Responsibility

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Operator Responsibility Operating characteristics and limitations; Features and devices; The operator must be instructed they have the responsibility and Accessories and optional equipment. authority to shut down the machine in case of a malfunction or other unsafe condition of either the machine or the job site.

  • Page 26: Inspection And Maintenance Table

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Table 2-1. Inspection and Maintenance Table Primary Service Type Frequency Reference Responsibility Qualification Pre-Start Inspection Before using each day; or User or Operator User or Operator Operator and Safety Manual whenever there’s an Operator change. Pre-Delivery Inspection (See Before each sale, lease, or rental delivery.

  • Page 27: Basic Nomenclature

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 1. Platform Control Console 2. Platform 3. Upper Boom 4. Telescope Cylinder (inside) 5. Master Cylinder 6. Upper Upright 7. Upper Lift Cylinder 8. Mid Lift Cylinder 9. Lower Boom 10. Turntable 11.

  • Page 28: Pre-Start Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Pre-Start Inspection Walk-Around Inspection – Perform as instructed. Battery – Charge as required. The Pre-Start Inspection should include each of the following: Fuel (Generator Equipped Machines) – Add the proper Cleanliness – Check all surfaces for leakage (oil, fuel, or bat- fuel as necessary.
  • Page 29 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Lanyard Attach Points – During operation, occupants in the platform must wear a full body harness with a lanyard attached to an authorized lanyard anchorage point. Attach only one (1) lanyard per lanyard anchorage point IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF THE MACHINE IMMEDI- ATELY! REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL.

  • Page 30: Walk-Around Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Walk-Around Inspection 31215009...
  • Page 31 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION General Platform Control Console - Switches and levers return to neutral when activated and released, decals/placards secure and legible, control markings legible. Begin the Walk-Around Inspection at Item 1, as noted on the dia- gram.
  • Page 32 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Counterweight - See Inspection Note. Ground Control Console - Switches and levers return to neutral when activated and released, decals/placards secure and legible, control markings legible. Manual Descent - See Inspection Note. Turntable Bearing - Evidence of proper lubrication.

  • Page 33: Function Check

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Function Check From the platform control console: a. Ensure that the control console is firmly secured in the proper location b. Check that all guards protecting the switches or locks TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR are in place.

  • Page 34: Skyguard Function Test

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SkyGuard Function Test Disengage the SkyGuard sensor, release controls, then recy- cle the footswitch. Ensure normal operation is available. NOTE: Refer to Section 4.12 for additional information on SkyGuard NOTE: On machines equipped with SkyLine, reattach magnetic end of operation.

  • Page 35: Section 3 - Machine Controls And Indicators

    SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS GENERAL CONTROLS AND INDICATORS NOTE: The indicator panels use different shaped symbols to alert the operator to different types of operational situations that could THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND arise.

  • Page 36: Ground Control Console

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. System Distress Indicator 2. Platform Overload Indicator 3. Generator/Engine Start Button 4. Indicator Gauge 5. Charger Status 6. Telescope 100% 7. Machine Safety System Override (MSSO) 8. Swing 9. Circuit Breakers 10. Power/Emergency Stop 11.

  • Page 37: Ground Control Console

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Ground Control Console NOTE: The engine will automatically shut down under the following conditions: High Oil Temperature Low Oil Pressure TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR Engine Overspeed TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE Overvoltage...
  • Page 38 SECTION 3 - MACHINE CONTROLS AND INDICATORS Indicator Gauge Machine Safety System Override (MSSO) (CE Only) Registers the amount of time the machine has been in use, with functions operating. In Provides emergency override of function the event of a fault, the hourmeter also dis- controls that are locked out in the event of plays the three digit fault code.
  • Page 39 SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform/Ground Select Switch Upper Boom Lift A three position, key operated switch Provides for raising and lowering of Upper supplies power to the platform control Boom when positioned to Up or Down. console when positioned to Platform. With the switch key in the Ground posi- tion, power is shut off to platform and only ground controls are operable.
  • Page 40 SECTION 3 - MACHINE CONTROLS AND INDICATORS ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANT TO SHIFT OR FALL. FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY. Platform Leveling Override A three position switch allows the operator to adjust the automatic self leveling system.

  • Page 41: Platform Console

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 1001193987 A 1705170 A 1001141300 A 1001144433 A 1. Speed Mode 5. Generator Enable 9. Lights 13. Lower Boom Lift 2. Platform Leveling Override 6. Drive Orientation Override 10. Jib 14. Platform Rotate 3.

  • Page 42: Platform Control Console

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Control Console Power/Emergency Stop A two-position red mushroom shaped switch (See Figure 3-2.) furnishes power to Platform Controls when Speed Mode pulled out (On). When pushed in (Off ), power is shut off to the platform functions. Activating the Speed Mode switch allows the operator to High or Low Within about 2 seconds of pulling the switch out, the...
  • Page 43 SECTION 3 - MACHINE CONTROLS AND INDICATORS Drive Orientation Override Drive/Steer When the boom is swung over the rear tires The Drive controller provides for or further in either direction, the Drive Orien- driving either forward or back- tation indicator will illuminate when the drive ward when positioned to For- function is selected.
  • Page 44 SECTION 3 - MACHINE CONTROLS AND INDICATORS Telescope Control Soft Touch/SkyGuard Override Switch The Telescope control switch affords extension For machines equipped with SkyGuard: and retraction of the main boom. The SkyGuard override switch enables functions cut out by the Skyguard sys- Lights (If Equipped) tem to be operated again, allowing the operator to resume use of machine...
  • Page 45 SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Rotate Main Lift/Swing Controller Provides rotation of the platform. Provides main lift and swing. Push for- ward to lift up, pull backward to boom down. Move right to swing right, move left to swing left. Moving the joystick activates switches to provide the func- Function Speed Control tions selected.

  • Page 46: Platform Control Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 100% O AC 02920 1. Battery Charge Gauge 3. Drive Orientation 5. Tilt Alarm Warning 7. Footswitch Enable 2. System Distress 4. Capacity Zone Indicator 6. Creep 8. Platform Overload Figure 3-3. Platform Control Indicator Panel 3-12 31215009...

  • Page 47: Platform Control Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Control Indicator Panel when the drive function is selected. This is a signal for the operator to verify that the drive control is being operated in the proper direction (i.e. controls reversed situations). (See Figure 3-3., Platform Control Indicator Panel) Tilt Warning Light and Alarm NOTE:...
  • Page 48 SECTION 3 - MACHINE CONTROLS AND INDICATORS Creep Speed Indicator Platform Overload Indicator When the Function Speed Control is turned to Indicates the platform has been overloaded. the creep position, the indicator acts as a reminder that all functions are set to the slow- est speed.
  • Page 49 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 50: Section 4 - Machine Operation

    SECTION 4 - MACHINE OPERATION SECTION 4. MACHINE OPERATION DESCRIPTION BOOM OPERATING CHARACTERISTICS AND LIMITATIONS This machine is a mobile elevating work platform used to posi- tion personnel, along with their necessary tools and materials at Capacities work locations. Raising boom above horizontal with or without any load in plat- The primary operator control station is in the platform.

  • Page 51: Platform Load Sensing System (Lss)

    SECTION 4 - MACHINE OPERATION Platform Load Sensing System (LSS) Stability The Platform Load Sensing System provides the platform capac- Machine stability is based on two positions which are called For- ity to the control system. ward and Backward stability. The machines position of least For- ward stability is shown in Figure 4-1., Position of Least Forward If the LSS system senses an overload condition, boom functions Stability, and its position of least Backward stability is shown in...

  • Page 52: Position Of Least Forward Stability

    SECTION 4 - MACHINE OPERATION UPPER BOOM FLY BOOM HORIZONTAL FULLY EXTENDED MACHINE WILL TIP OVER IN THIS DIRECTION IF OVERLOADED OR OPERATED BEYOND THE LIMITS OF THE MAXIMUM OPERATING SLOPE. TOWER AND MID BOOM AT 33 DEGREES Figure 4-1. Position of Least Forward Stability 31215009...
  • Page 53 SECTION 4 - MACHINE OPERATION 31215009...

  • Page 54: Motor Operation

    SECTION 4 - MACHINE OPERATION MOTOR OPERATION Platform/Ground Select Switch The Platform/Ground Select switch directs Power/Emergency Stop battery power to the desired control station when the Power/Emergency Stop switch is The Power/Emergency Stop switch, when pulled pulled out (On). With the switch held in the out (On), provides battery power for all machine Ground position battery power is supplied functions.

  • Page 55: Traveling (Driving)

    SECTION 4 - MACHINE OPERATION TRAVELING (DRIVING) DO NOT DRIVE THE MEWP OUT OF TRANSPORT MODE EXCEPT ON A SMOOTH, FIRM NOTE: When lower boom is raised above horizontal, or the upper boom is raised approximately 16 inches (40.6 cm) above boom rest, the SURFACE WITHIN THE LIMITS OF THE MAXIMUM OPERATING SLOPE.

  • Page 56: Traveling Forward And Reverse

    SECTION 4 - MACHINE OPERATION Traveling Forward and Reverse This machine is equipped with a Drive Orientation Indicator. The yellow light on the platform control console indicates that the boom is swung beyond the rear drive tires and the machine may Drive/Steer in the opposite direction from the movement of the FOOTSWITCH MUST BE DEPRESSED PRIOR TO ACTIVATING ANY FUNCTION, OTHER- controls.

  • Page 57: Grade And Side Slopes

    SECTION 4 - MACHINE OPERATION Figure 4-3. Grade and Side Slopes 31215009...

  • Page 58: Traveling On A Grade

    SECTION 4 - MACHINE OPERATION Traveling on a Grade STEERING Depress footswitch, position thumb switch on When traveling a grade, maximum braking and traction are obtained Drive/Steer controller to Right for steering right, or with the boom stowed, in position over the rear (drive) axle, and in to Left for steering left.

  • Page 59: Platform Level Adjustment

    SECTION 4 - MACHINE OPERATION Platform Level Adjustment Jib Swing Depress footswitch. To raise platform, position Platform/Level control switch Up and hold Depress footswitch. To rotate Jib and plat- until platform is level. form to the left, Jib Swing control switch is positioned to the Left and held until desired position is reached.

  • Page 60: Swinging The Boom

    SECTION 4 - MACHINE OPERATION Raising and Lowering the Lower and Mid Boom TO AVOID TIP OVER IF RED TILT WARNING LIGHT LIGHTS WHEN BOOM IS RAISED ABOVE HORIZONTAL, LOWER PLATFORM TO GROUND LEVEL. THEN REPOSITION To raise or lower the Lower and Mid Boom, MACHINE SO THAT CHASSIS IS LEVEL BEFORE RAISING BOOM.

  • Page 61: Generator

    SECTION 4 - MACHINE OPERATION GENERATOR Battery Only Operating Mode The machine will operate in the battery only mode when the fol- The machine is equipped with an engine powered DC generator lowing two conditions apply: connected in parallel to the 48V DC battery bank. Automatic Operating Mode Ground Control Emergency Stop Switch is pulled out (on), and:...

  • Page 62: Manual (Charge) Operating Mode

    SECTION 4 - MACHINE OPERATION Manual (Charge) Operating Mode INVERTER The generator will operate in manual mode always when the fol- The inverter converts 48 VDC to 110 VAC to allow operation of lowing three conditions apply. power tools from the machine’s batteries. Ground Control Emergency Stop Switch is •...

  • Page 63: 4.10 Machine Function Speeds

    SECTION 4 - MACHINE OPERATION 4.10 MACHINE FUNCTION SPEEDS 4.11 MACHINE SAFETY SYSTEM OVERRIDE (MSSO) (CE ONLY) The Function Speed Control affects the speed of boom functions Lower Lift, Telescope, and Rotate. Turn the control clockwise to The Machine Safety System Override (MSSO) is increase function speed or counterclockwise to decrease func- used to override function controls for Emergency tion speed.

  • Page 64: 4.12 Skyguard Operation

    SECTION 4 - MACHINE OPERATION 4.12 SKYGUARD OPERATION SkyGuard SkyGuard provides enhanced control panel protection. When the SkyGuard sensor is activated, functions in use at the time of actu- ation will reverse or cutout. The SkyGuard Function Table pro- vides more details on these functions. During activation, the horn will sound and, if equipped with a SkyGuard beacon, the beacon will illuminate until sensor and footswitch are disengaged.

  • Page 65: Skyguard - Skyeye

    SECTION 4 - MACHINE OPERATION SkyGuard - SkyEye Reattach magnetic end of cable to bracket if it becomes discon- Operator passes through path of sensor beam. nected. SkyGuard Function Table Tower Boom Drive Drive Tower Boom Boom Boom Basket Basket Steer Swing Lift...

  • Page 66: 4.13 Boom Synchronizing Procedure

    SECTION 4 - MACHINE OPERATION 4.13 BOOM SYNCHRONIZING PROCEDURE The preferred procedures to shut down and park the machine are as follows: NOTE: If the Lower Boom assembly does not fully lower: Drive machine to a reasonably well protected area. Remove all personnel from the platform.

  • Page 67: 4.15 Machine Lifting And Tie Down

    SECTION 4 - MACHINE OPERATION 4.15 MACHINE LIFTING AND TIE DOWN Tie Down See Figure 4-5. Place the boom in the stowed position. Lifting Remove all loose items from the machine. Secure the chassis and the platform using straps or chains of Refer to the Serial Number Plate, refer to the Specifications adequate strength.

  • Page 68: Lifting Chart

    SECTION 4 - MACHINE OPERATION "A" D im ension G ross Weight Steer Axle To M O D ELS Standard M achine C enter of G ravity E400An 44 inches (1117 m m ) 13,100 lb (5942 kg) 46 inches (1168 m m ) E400AJPn 14,900 lb (6759 kg) LIFT HERE...
  • Page 69 SECTION 4 - MACHINE OPERATION O AC 02330 86 84 Figure 4-6. Decal Installation - Sheet 1 of 6 4-20 31215009...
  • Page 70 SECTION 4 - MACHINE OPERATION Four Foot Platform Five Foot Platform O AC 02340 Figure 4-7. Decal Installation - Sheet 2 of 6 31215009 4-21...
  • Page 71 SECTION 4 - MACHINE OPERATION O AC 02350 G B O NLY Figure 4-8. Decal Installation - Sheet 3 of 6 4-22 31215009...
  • Page 72 SECTION 4 - MACHINE OPERATION D UAL LANG UAG E O AC 02360 Figure 4-9. Decal Installation - Sheet 4 of 6 31215009 4-23...
  • Page 73 SECTION 4 - MACHINE OPERATION G ENERATO R VERSIO N WITHO UT G ENERATO R VERSIO N O AC 02370 Figure 4-10. Decal Installation - Sheet 5 of 6 4-24 31215009...
  • Page 74 SECTION 4 - MACHINE OPERATION O AC 02380 Figure 4-11. Decal Installation - Sheet 6 of 6 31215009 4-25...

  • Page 75: E400An/E400Ajpn Decal Legend

    SECTION 4 - MACHINE OPERATION Table 4-1. E400An/E400AJPn Decal Legend English/ English/ English English/ Item # ANSI Australian Japanese Korean Lat. Spanish French /Chinese Portuguese 1001249184-B 1001178378-H 1001249187-C 1001254178-A 1001190003-G 1001249189-B 1001249186-B 1001254179-A 1001248655-C 1703805 1703938 1703939 1703935 1703936 1703937 1703940 3 - E400An 1704900...
  • Page 76 SECTION 4 - MACHINE OPERATION Table 4-1. E400An/E400AJPn Decal Legend English/ English/ English English/ Item # ANSI Australian Japanese Korean Lat. Spanish French /Chinese Portuguese 1001249184-B 1001178378-H 1001249187-C 1001254178-A 1001190003-G 1001249189-B 1001249186-B 1001254179-A 1001248655-C 1001104864 1001104864 1001104864 1001104864 1001104864 1001104864 1001104864 1001104864 1001104864...
  • Page 77 SECTION 4 - MACHINE OPERATION Table 4-1. E400An/E400AJPn Decal Legend English/ English/ English English/ Item # ANSI Australian Japanese Korean Lat. Spanish French /Chinese Portuguese 1001249184-B 1001178378-H 1001249187-C 1001254178-A 1001190003-G 1001249189-B 1001249186-B 1001254179-A 1001248655-C 1001253921 1705978 100125933 1001253925 1001253931 1001253923 1001253927 1001253929 1705978...

  • Page 78: Section 5 - Emergency Procedures

    SECTION 5 - EMERGENCY PROCEDURES SECTION 5. EMERGENCY PROCEDURES GENERAL This section explains the steps to be taken in case of an emer- FOLLOWING ANY ACCIDENT, THOROUGHLY INSPECT THE MACHINE AND TEST ALL gency situation while operating. FUNCTIONS FIRST FROM THE GROUND CONTROLS, THEN FROM THE PLATFORM CON- TROLS.

  • Page 79: Platform Or Boom Caught Overhead

    SECTION 5 - EMERGENCY PROCEDURES Platform or Boom Caught Overhead EMERGENCY TOWING PROCEDURES If the platform or boom becomes jammed or snagged in over- Towing this machine is prohibited, unless properly equipped. head structures or equipment, do the following: However, provisions for moving the machine, in case of a mal- function or power failure, have been incorporated.

  • Page 80: Manual Descent System

    SECTION 5 - EMERGENCY PROCEDURES MANUAL DESCENT SYSTEM MACHINE SAFETY SYSTEM OVERRIDE (MSSO) (CE ONLY) The manual descent system is used, in the event of total power fail- ure, to lower the upper and lower booms using gravity. To operate The Machine Safety System Override (MSSO) is the manual descent system, proceed as follows: only to be used to retrieve an operator that is...

  • Page 81: Section 6 - Accessories

    SECTION 6 - ACCESSORIES SECTION 6. ACCESSORIES Table 6-1. Available Accessories Market Accessory ANSI ANSI Japan China (USA Only) Pipe Racks  31215009...

  • Page 82: Pipe Racks

    SECTION 6 - ACCESSORIES PIPE RACKS Safety Precautions REDUCE PLATFORM CAPACITY BY 100 LB (45.5 KG) WHEN INSTALLED. WEIGHT IN RACKS PLUS WEIGHT IN PLATFORM MUST NOT EXCEED RATED CAPACITY. THE MAXIMUM LOAD IN THE RACKS IS 180 LB (80 KG) EVENLY DISTRIBUTED BETWEEN THE TWO RACKS.

  • Page 83: Preparation And Inspection

    SECTION 6 - ACCESSORIES Preparation and Inspection • Ensure racks are secured to the platform rails. • Replace torn or frayed tie-down straps. Operation To prepare racks for loading, remove locking pins, rotate each rack 90 degrees from stowed to working position, then secure with locking pins.

  • Page 84: Section 7 - General Specifications & Operator Maintenance

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE SECTION 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE INTRODUCTION OPERATING SPECIFICATIONS This section of the manual provides additional necessary infor- Table 7-1. Operating Specifications mation to the operator for proper operation and maintenance of this machine.

  • Page 85: Capacities

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Capacities Table 7-1. Operating Specifications Table 7-2. Capacities Turning Radius (Inside) E400An; E/M400AJPn 2 ft.- 10 in. (0.86 m.) Generator Fuel Tank 4 Gallons (15.1 L) Maximum Tire Load: E 400An 7500 lb (3402 kg) Hydraulic Oil Tank E400AJPn 7500 lb (3402 kg)

  • Page 86: Tires

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Tires Table 7-4. Dimensional Data Horizontal Reach @ Maximum Up and Table 7-3. Tire Specifications Over E 400An 21 ft. 2 in. (6.41 m) Size Type Pressure Load Range E400AJPn 22 ft.-5 in. (6.83 m) Rating Foam-Filled IN240/55-17.5...

  • Page 87: Torque Specifications

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Torque Specifications Hydraulic Oil Table 7-5. Torque Requirements Table 7-6. Hydraulic Oil Description Torque Value Interval Hours Hydraulic System S.A.E. Viscosity Operating Wheel Lugs 170 ft. lbs. Grade Temperature Range (230 Nm) +0°...

  • Page 88: Mobil Dte 10 Excel 15 Specs

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-8. Mobil EAL Envirosyn H 32 Specs Table 7-7. Mobil DTE 10 Excel 15 Specs Type Synthetic Biodegradable ISO Viscosity Grade ISO Viscosity Grade Pour Point, Max -65°F (-54°C) Density at 15° C .869 Flash Point, Min.

  • Page 89: Critical Stability Weights

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Critical Stability Weights Table 7-9. Mobil EAL Envirosyn SHC 32 Specs Table 7-10. Critical Stability Weights Type Synthetic Biodegradable Component ISO Viscosity Grade Counterweight 3850 1746 Density at 15° C .936 Tire & Wheel (foam-filled) Pour Point, Max -27°F (-33°C) Platform (4ft [1.2 m])

  • Page 90: Serial Number Locations

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Serial Number Locations For machine identification, a serial number plate is affixed to the left rear of frame, in front of left rear wheel. If the serial number plate is damaged or missing, the machine serial number is stamped on the top left side of the frame and the top left side of the turntable.
  • Page 91 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 31215009...

  • Page 92: Maintenance And Lubrication

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE MAINTENANCE AND LUBRICATION LUBRICATION INTERVALS ARE BASED ON MACHINE OPERATION UNDER NORMAL NOTE: The following numbers correspond to those in Figure 7-2. CONDITIONS. FOR MACHINES USED IN MULTI-SHIFT OPERATIONS AND/OR EXPOSED TO HOSTILE ENVIRONMENTS OR CONDITIONS, LUBRICATION FREQUENCIES MUST BE Table 7-11.
  • Page 93 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Swing Bearing/Worm Gear Teeth DO NOT OVERGREASE BEARINGS. OVERGREASING BEARINGS WILL RESULT IN BLOW- ING OUTER SEAL IN HOUSING. Lube Point(s) - Grease Fittings Capacity - Spray On Lube - OG or Mobiltac375NC Interval - A/R Comments - If necessary install grease fittings into worm gear housing and grease bearings.
  • Page 94 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Hydraulic Tank Lube Point(s) - Fill Cap Capacity - E400An - 4 Gal. (15.1 L); E400AJPn - 5 Gal. (19 L) Lube - HO Interval - Check Level daily; Change every 2 years or 1200 hours of operation.
  • Page 95 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Hydraulic Return Filter E400 Interval - Change after first 50 hrs. and every 6 months or 300 hrs. thereafter. Comments - Under certain conditions, it may be necessary to replace the hydraulic filter on a more frequent basis. A com- mon symptom of a dirty filter is sluggishness experienced in hydraulic functions.
  • Page 96 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Wheel Drive Hub Wheel Bearings Lube Point(s) - Level/Fill Plug Lube Point(s) - Repack Capacity - 17 oz. (1/2 Full) Capacity - A/R Lube - EPGL Lube - MPG Interval - Check level every 3 months or 150 hrs of operation; Interval - Every 2 years or 1200 hours of operation change every 2 years or 1200 hours of operation Spindles/Bushing...
  • Page 97 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Boom Pivot Pins/Bushing Capacity - A/R Lube - Lithium Lubricant Interval - Every 2 years or 1200 hours of operation Comments - At boom pivot pins/bushing replacement; Coat I.D. of bushings prior to installing pivot pins. Engine Lube Point(s) - Fill Cap Capacity - Refer to Engine Manual...

  • Page 98: Battery Maintenance And Charging

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE BATTERY MAINTENANCE AND CHARGING (e.g. baking soda and water or ammonia) and wire brush. Replace cables and/or cable clamp bolts as required. Battery Maintenance, Quarterly Clean battery post with wire brush then re-connect cable to post.

  • Page 99: Battery Charging (On Board Charger)

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE NOTE: The engine will automatically shut down under the following The charge cycle is complete when the green 100% charge conditions: light on the battery charger comes on. High Engine Oil Temperature TIRES &...

  • Page 100: Tire Replacement

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Tire Replacement larger or smaller diameter, etc., without written factory recommen- dations, may result in an unsafe condition regarding stability. JLG recommends a replacement tire be the same size, ply and brand Wheel Installation as originally installed on the machine.

  • Page 101: Supplemental Information

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Tighten nuts in the following sequence: Table 7-12. Wheel Torque Chart TORQUE SEQUENCE 1st Stage 2nd Stage 3rd Stage 40 ft. lbs. 100 ft. lbs. 170 ft. lbs. (55 Nm) (130 Nm) (255 Nm) SUPPLEMENTAL INFORMATION The following information is provided in accordance with the...
  • Page 102 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

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