Summary of Contents for SAMES KREMLIN Airspray
- Page 1 Airspray Low Pressure Filter User Manual 582216110 2022-06-09 Index A Translation from the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www.sames-kremlin.com 33 (0)4 76 41 60 60...
- Page 2 Any communication or reproduction of this document, in any form whatsoever, and any exploitation or communication of its contents is prohibited, except with the express written consent of SAMES KREMLIN. The descriptions and features contained in this document are subject to change without notice.
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Page 3: Table Of Contents
Visual generic presentation ......................15 Context of use ................................15 Non-intended use ..............................16 ..................17 ESCRIPTION OF THE MAIN ELEMENTS OF THE SYSTEM Airspray Low Pressure Filter ............................17 IDENTIFICATION OF THE EQUIPMENT ....................18 ........................... 18 QUIPMENT PLANS 3.1.1 Filter .............................. - Page 4 APPENDICES ............................32 10.1 ....................32 PPENDIX REVENTIVE AINTENANCE 582216110-Filter-EN-indA...
- Page 5 Editor Object Revision Date Modified by F.SEGUIN Airspray Low Week 06/22 N. PLANTARD Pressure Filter Dear customer, you have just purchased your new equipment and we thank you for it. We have taken the utmost care, from design to manufacture, so that this equipment gives you complete satisfaction.
- Page 6 SAMES KREMLIN is limited to the replacement of the Material in its entirety or to the partial replacement of the defective component. SAMES KREMLIN will only bear the cost of the parts necessary to replace the defective material. No guarantee will be granted by SAMES KREMLIN:...
- Page 7 Contents Meaning of the pictograms Danger, general signal Danger: high pressure Explosive materials Danger: Electricity (user) Harmful or irritating Danger: pinching, Toxic substances Corrosive materials materials crushing Risk of product Danger: hot parts or Danger: automatic Danger: flammability emanation surfaces start, moving parts hazard Refer to the...
- Page 8 Contents Personnel qualifications Tasks on the filter must only be performed in accordance with existing rules and statutory regulations, by personnel who have been instructed and are qualified in this regard, in compliance with due diligence obligations. The following requirements must be fulfilled: ...
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Page 9: Safety Instructions
Misuse or operation can cause serious injury. Do not modify or transform the equipment. Parts and accessories must only be supplied or approved by SAMES KREMLIN. The equipment must be checked periodically. Defective or worn parts must be replaced. - Page 10 Safety instructions Pressure hazards Safety requires that a pressure relief air shut-off valve be installed in the air stage supply circuit to release trapped air when the supply is shut off. Also, a fluid drain valve must be installed in the fluid system so that the fluid can be drained (after shutting off motor air and decompressing it) before any intervention on the equipment.
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Page 11: Integrity Of The Material
PRESSURE RELIEF PROCEDURE. Check that the pressure relief and drain air valves are working properly. Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the operating pressure of the pump. Filter feeding phase / Pump paint phase and pressure gun / Flushing the filter Mandatory wearing of PPE (glasses + gloves + safety ... - Page 12 Safety instructions Hoses Recommendations for hoses. Keep hoses away from traffic areas, moving parts and hot areas. Never subject hoses to temperatures above 60 ° C / 140° F or below 0 ° C / 32° F. Do not use hoses to pull or move equipment. ...
- Page 13 It will determine the risks of immediate reactions or reactions due to repeated exposures to personnel. SAMES KREMLIN declines any responsibility, in case of: Physical or mental injury, Direct or indirect material damage due to the use of chemical substances.
- Page 14 Safety instructions Environment To avoid risks due to static electricity, the equipment and its components must be grounded. Have the ground continuity checked by a qualified electrician. If ground continuity is not assured, check terminal, wire and grounding point. Never operate the equipment without first resolving this problem.
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Page 15: Presentation Of The Material
Presentation of the material 2 Presentation of the material Complete system 2.1.1 Visual generic presentation Description Airspray low pressure filter Pump fitting Drain valve Wall mount Spray Gun Fitting Plug Context of use The filter allows a perfect filtration of the product to avoid the clogging of the gun nozzles. -
Page 16: Non-Intended Use
Presentation of the material Non-intended use A use other than the use described in the paragraph, "Intended use" and in this operating manual, and any use that extends beyond the specified intended use, shall apply as non-intended use. The manufacturer shall not be liable damage resulting from non-intended use. -
Page 17: Description Of The Main Elements Of The System
Presentation of the material Description of the main elements of the system Airspray Low Pressure Filter Expected use Easy to use and maintain, thanks to a simple design. Performance Simple and robust filter. Several screen sizes available. -
Page 18: Identification Of The Equipment
Identification of the equipment 3 Identification of the equipment Equipment plans 3.1.1 Filter Fixation avec étrier Fixation avec vis Mou nting with screws Mou nting with bracket Composition The filter is available in: Screw mounting, Mounting with bracket. 582216110-Filter-EN-indA... -
Page 19: Technical Features And Performances
Technical features and performances 4 Technical features and performances Technical features Airspray low pressure filter Product inlet connection PA 8/10 hose Product outlet connection x2 M 3/8"NPS + (for 2nd outlet F RP 3/8) Angle mounting by screw 2 screws CHc M 8 x 25 Bracket fixing by clamp U-bolt 1"... -
Page 20: Installation
Examine the filter for any transport damage. Transport damage must immediately communicated to the transport company and SAMES KREMLIN in writing. Protect the filter from further damage. Use the packing slip to verify the completeness of the delivery. 582216110-Filter-EN-indA... -
Page 21: Recommendation Materials
Installation Recommendation materials WARNING Trained personnel with PPE mandatory. Do not use the filter as a support for the pipework system. When moving the filter, make sure that it cannot fall down. Never move the filter by pulling on the hoses: risk of damaging the pump and/or the hoses. -
Page 22: Start Up
Start up 6 Start up WARNING Please refer to § 1 Safety Instructions for more information. Commissioning instructions During operation, make sure that the filter is always completely filled with product. Ensure that the pumped fluid outlet is not obstructed or sealed during operation. -
Page 23: User Settings
Start up User settings NOTA The start-up below mentions the materials you will need to purchase (air equipment, pump, etc.) to operate the filter. Visual with PRIMA 01D100 pump fitted with a 2 regulators and filter Description Pump Plate Air shut-off valve Product Hose Filter PUMP AIR regulator... - Page 24 Start up Before starting up, connect the pump to the ground. Then: Interconnect the plate (B) with the air pressure network (clean dry air, maximum air pressure = 6 bar / 87 psi). Connect the material hose as well as the spray gun. ...
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Page 25: Diagnostic Help / Troubleshooting Guide
Diagnostic help / Troubleshooting guide 7 Diagnostic help / Troubleshooting guide Troubleshooting Before any intervention on a filter, it is imperative to carry out a general procedure of decompression and drain. Lock the guns (valve, tap, etc.) to OFF. ... -
Page 26: Maintenance
Maintenance 8 Maintenance WARNING Please refer to the preventive maintenance plan in § 10 Appendices for more information. Qualification levels - foreseeable interventions As the pump is easy to disassemble, this type of intervention can be carried out by an authorized technician of average qualification, on site, with portable tools (wrench, screwdriver,...) defined by the maintenance instructions and the disassembly/reassembly procedures. -
Page 27: Maintenance Periods
Maintenance Maintenance periods It is recommended to schedule a systematic maintenance after a certain number of operating hours. This is defined by the user's maintenance department and depends on the product, the work rate and the usual pressure. This maintenance consists in replacing the parts presenting cuts or wears and in cleaning the organs with compatible products without using abrasive materials likely to deteriorate them. -
Page 28: Disassembly / Reassembly
Maintenance Disassembly / Reassembly ATTENTION Before any intervention, it is imperative to follow the decompression procedure and the safety instructions. Preliminary operations Remove air cap from the spray gun and put it into solvent. Remove suction rod from the material container and inmerse it in a solvent filled container. -
Page 29: Spare Parts
Spare parts 9 Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the operating pressures of the pump. 582216110-Filter-EN-indA... -
Page 30: Wear Part Numbers
Spare parts Wear part numbers #Référence Désignation Qté Niveau** 155 610 085 155 610 084 Filter tank 000 160 106 Filter screen n°6 055 190 007 Stop ring 909 420 520 FEP seal 906 333 104 Plug 055 581 602 Filter base 551 218 Steel fitting MM 1/4"... -
Page 31: Options
Spare parts Options # Part numbers Description Level** 000 160 104 Filter screen n°4 000 160 106 Filter screen n°6 000 160 108 Filter screen n°8 000 160 112 Filter screen n°12 582216110-Filter-EN-indA... - Page 32 Appendices 10 Appendices 10.1 Appendix A Preventive Maintenance Plan 582216110-Filter-EN-indA...