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Maintenance - Sealey IMIG160.V2 Quick Start Manual

160a, 180a mig/mma welder inverter

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6.2.
SYSTEM PROTECTION
A thermostat is built into the system to protect against overheating. The indicator light comes on when overheating occurs and cuts
off the power supply. It will reset automatically within a few minutes, after cooling down.

7. MAINTENANCE

7.1.
WIRE FEED UNIT
7.1.1.
Check the wire feed unit at regular intervals. The feed roller wire guide plays an important part in obtaining consistent welding results.
Poor wire feed affects welding quality. Clean the rollers weekly removing all dust deposits.
7.2.
TORCH
7.2.1.
Protect the torch cable assembly from mechanical wear. Clean the liner from the machine forwards with compressed air. Replace the
liner if it becomes clogged.
7.3.
FEED ROLLER REPLACEMENT
7.3.1.
See section 5.8.
7.4.
CONTACT TIP
7.4.1.
The contact tip is a consumable item and must be replaced when the hole becomes enlarged or oval. The contact tip must be kept
free from spatter to ensure an unimpeded flow of gas.
7.5.
GAS CUP
7.5.1.
The gas cup must also be kept clean and free from spatter. Build up of spatter inside the gas cup can cause a short circuit at the
contact tip which will result in either the fuse blowing on the printed circuit card, or expensive machine repairs.
To keep the contact tip free from spatter, we recommend the use of Sealey anti-spatter spray (MIG/722307) available from your
Sealey stockist.
7.6.
REPLACING THE LINER
7.6.1.
Wind the wire back onto the spool and secure.
7.6.2.
Unscrew the torch from the welding set and undo the brass nut.
7.6.3.
The liner should now be visible.
7.6.4.
Pull the liner out and replace with a new one.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call
our technical team on technical@sealey.co.uk or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 36 months from purchase date, proof of which is required for any claim.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500
© Jack Sealey Limited
01284 703534
sales@sealey.co.uk
Original Language Version
www.sealey.co.uk
IMIG160.V2, IMIG180.V2 Issue 1 14/01/22

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