Automatic stationary sampler for liquid media integrated controller with up to four measuring channels and optional digital memosens technology (48 pages)
Liquistation CSF39 About this document About this document Warnings Structure of information Meaning This symbol alerts you to a dangerous situation. DANGER Failure to avoid the dangerous situation will result in a fatal or serious Causes (/consequences) injury. If necessary, Consequences of non-compliance (if applicable) ‣...
About this document Liquistation CSF39 Documentation The following manuals which are available on the complement these Brief Operating Instructions Operating Instructions: • Brief Operating Instructions for • Operating Instructions for Memosens, BA01245C • Software description for Memosens inputs • Calibration of Memosens sensors •...
Designated use Liquistation CSF39 is a stationary sampler for liquid media. The samples are taken discontinuously using a vacuum pump or peristaltic pump and are then distributed into sampling containers and refrigerated.
Basic safety instructions Liquistation CSF39 Operational safety Before commissioning the entire measuring point: 1. Verify that all connections are correct. 2. Ensure that electrical cables and hose connections are undamaged. 3. Do not operate damaged products, and protect them against unintentional operation.
Liquistation CSF39 Basic safety instructions Product safety 2.5.1 State of the art The product is designed to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate. The relevant regulations and international standards have been observed.
Drain hose Distribution arm 10 Vacuum system, e.g. Dosing system with conductive sample sensor A0024519 1 Example of a Liquistation CSF39, version with vacuum pump Controller Window (optional) Dosing chamber door Suction line connection Sampling chamber door Cleaning nozzle...
Liquistation CSF39 Product description Equipment architecture 3.2.1 Slot and port assignment – – 12,5V 3,3V A0016633-EN 3 Slot and port assignment of hardware and presentation on the display The electronics configuration follows a modular concept: • There are several slots for electronics modules.
Product description Liquistation CSF39 Terminal diagram The unique terminal name is derived from: Slot no. : Port no. : Terminal Example, NO contact of a relay Device with inputs for digital sensors, 4 current outputs and 4 relays • Base module BASE2-E (contains 2 sensor inputs, 2 current outputs) •...
Liquistation CSF39 Incoming acceptance and product identification Incoming acceptance and product identification Incoming acceptance 1. Verify that the packaging is undamaged. Notify the supplier of any damage to the packaging. Keep the damaged packaging until the issue has been resolved.
Incoming acceptance and product identification Liquistation CSF39 Scope of delivery The scope of delivery comprises: • 1 Liquistation CSF39 with: • The ordered bottle configuration • Optional hardware • Accessories kit • • For peristaltic or vacuum pump: Connection nipple for suction line with various angles (straight, 90°), Allen key (for version with vacuum pump only) •...
Dimensions of Liquistation CSF39 plastic version with stand, dimensions in mm (in) Suction line connection 624 (24.6) 467 (18.4) 743 (29.3) 816 (32.1) 355 (14.0) 125 (4.9) A0024495 6 Dimensions of Liquistation CSF39 stainless steel version with stand, dimensions in mm (in) Suction line connection Endress+Hauser...
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Installation Liquistation CSF39 5.1.2 Installation site For version with sample pump A0024411 7 Liquistation mounting conditions 1. Correct The suction line must be routed with a downward slope to the sampling point. 2. Incorrect The sampler should never be mounted in a place where it is exposed to aggressive gases.
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Liquistation CSF39 Installation 5.1.3 Mechanical connection Foundation plan 730 (28.7) 311 (12.2) 305 (12.0) 255 (10.0) 302 (11.9) 214 (8.43) 786 (30.9) A0024406 8 Foundation plan Fasteners (4 x M10) Cable inlet Outlet for condensate and overflow > DN 50 Sample supply from below >...
Installation Liquistation CSF39 Requirements for the sampling point: • Do not connect the suction line to pressurized systems. • Use the suction filter to impede coarse and abrasive solids and solids which can cause clogging. • Immerse the suction line in the direction of flow.
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Liquistation CSF39 Installation 5.2.2 Connecting the suction line from the bottom on version with pump If the suction line is connected from below, the suction line is routed upwards behind the rear panel of the sample compartment. First remove the rear panel of the dosing compartment and sample compartment as described in the "Electrical connection"...
Installation Liquistation CSF39 3. Fit the hose gland in the fixing clamp (item 2) as illustrated. 4. Screw the hose tight from above. 5. Attach the hose adapter supplied to the suction line and screw it onto the hose gland from below.
Liquistation CSF39 Electrical connection Electrical connection Connecting the sampler WARNING Device is live! Incorrect connection may result in injury or death! ‣ The electrical connection may be performed only by an electrical technician. ‣ The electrical technician must have read and understood these Operating Instructions and must follow the instructions contained therein.
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Electrical connection Liquistation CSF39 2. Using an 5mm Allen key, release the rear panel by turning the lock clockwise. CLOSE OPEN A0012803 3. Lift up the rear upper panel and pull it off towards the back. A0012826 14 Remove the rear panel.
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Liquistation CSF39 Electrical connection A0012824 ‣ Remove the bolt on the rear panel. 6.1.5 Removing the cover WARNING Device is live Incorrect connection may result in injury or death ‣ Make sure the device is disconnected from the power source before you remove the cover of the power unit.
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Electrical connection Liquistation CSF39 A0013237 15 Terminal assignment Assignment: 100 to 120 V/200 to 240 V AC ±10 % Assignment: 24 V DC +15/-9 % Rechargeable batteries (optional) Internal 24 V voltage Fuses (only for batteries) 6.1.7 Cable terminals Plug-in terminals for Memosens and PROFIBUS/RS485 connections ‣...
Liquistation CSF39 Electrical connection All other plug-in terminals ‣ ‣ ‣ Press the screwdriver against Insert the cable until the limit Remove the screwdriver (closes the clip (opens the terminal). stop. the terminal). Connecting modules and sensors 6.2.1 Connection compartment in the controller housing...
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Electrical connection Liquistation CSF39 6.2.2 Base module E A0042273 16 Base module E (BASE2-E) Power supply for digital fixed cable sensors with Memosens protocol SD card slot Slot for display cable Ethernet interface Service interface Connections for 2 Memosens sensors...
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Liquistation CSF39 Electrical connection Connecting sensors with Memosens protocol ‣ Sensor cable connected directly Connect the sensor cable to the terminal connector of the sensor module 2DS or of the module Base2-E. Sensor connection ‣ Guide the sensor cable via the rear panel to the controller housing towards the front.
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Electrical connection Liquistation CSF39 6.2.4 Sampler controller The connections for the sampler controller are located in the controller housing (→ 25). Analog inputs and binary inputs/outputs 125 123 124 225 223 224 191 192 291292 145 146 245 246 A0042282 ...
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Liquistation CSF39 Electrical connection CSXxx FMU90 A0028653 23 With four-wire transmitter, e.g. Prosonic S FMU90 Binary inputs A0013381 24 Assignment of binary inputs 1 and 2 Binary input 1 (191/192) Binary input 2 (291/292) A0013404 25 Binary input with external voltage source When connecting to an internal voltage source, use the terminal connection on the rear of the dosing compartment.
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Electrical connection Liquistation CSF39 A0013407 27 Binary output with external voltage source When connecting to an internal voltage source, use the terminal connection on the rear of the dosing compartment. The connection is located on the lower terminal strip (on the far left, + and -) (→...
Liquistation CSF39 Electrical connection Terminal assignment for input/output signals Input signals • 2 analog signals 0/4 to 20 mA • 2 binary signals > 100 ms pulse width or edge Signals of digital sensors with Memosens protocol (optional) Output signals 2 binary signals >...
Liquistation CSF39 Electrical connection 6.4.4 Via Ethernet: web server/Modbus TCP/PROFINET/ EtherNet/IP Ethernet client FieldCare/ Webbrowser Ethernet FXA291 A0039616 33 Modbus TCP or EtherNet/IP or PROFINET Connecting additional inputs, outputs or relays WARNING Module not covered No shock protection. Danger of electric shock! ‣...
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Electrical connection Liquistation CSF39 6.5.1 Digital inputs and outputs DIO module – – – – – – 35 Wiring 34 Module diagram A maximum of 2 optional DIO modules are supported 6.5.2 Current outputs – – – –...
Liquistation CSF39 Electrical connection Connecting digital communication 6.6.1 Module 485 128/SW Service DGND Termi- nation RS485 41 Wiring 40 Module diagram Terminal PROFIBUS DP Modbus RS485 Not connected DGND DGND LEDs on front of module Identifier Color Description...
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Electrical connection Liquistation CSF39 6.6.2 Module ETH 128/SW Service 43 Wiring 42 Module diagram LEDs on front of module Designation Color Description RJ45 LNK/ACT • Off = Connection is not active • On = Connection is active • Flashing = Data transmission...
Liquistation CSF39 Electrical connection 6.6.3 Bus termination There are 2 ways to terminate the bus: 1. Internal termination (via DIP switch on module board) "OFF" "ON" 44 DIP switch for internal termination ‣ Using a suitable tool such as a tweezer, move all four DIP switches to the "ON" position.
Electrical connection Liquistation CSF39 on off on off on off A0026776 A0026777 A0026778 46 Valid PROFIBUS address 67 47 Valid Modbus address 195 48 Invalid address 255 Order configuration, software addressing is active, software address configured at the factory: PROFIBUS 126,...
Liquistation CSF39 Electrical connection Post-connection check WARNING Connection errors The safety of people and of the measuring point is at risk! The manufacturer does not accept any responsibility for errors that result from failure to comply with the instructions in this manual.
System integration Liquistation CSF39 System integration Web server Versions without a fieldbus: you require an activation code for the web server. 7.1.1 Connection ‣ Connect the communication cable of the computer to the Ethernet port of the Base2 module. Base2...
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12. Enter the following address(es) to download logbooks: 192.168.1.212/logbooks_csv.fhtml (for logbooks in CSV format) 192.168.1.212/logbooks_fdm.fhtml (for logbooks in FDM format) Downloads in FDM format can be securely transmitted, saved and visualized with Endress+Hauser' s "Field Data Manager Software". (→ www.endress.com/ms20) 7.1.3 Operation The menu structure of the web server corresponds to the onsite operation.
System integration Liquistation CSF39 Service interface You can connect the device to a computer via the service interface and configure it using "FieldCare" . Furthermore, configurations can also be saved, transferred and documented. 7.2.1 Connection 1. Connect the service connector to the interface on the Liquiline base module and connect it to the Commubox.
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Liquistation CSF39 System integration 3. Operate the Liquiline via the HART device. To do so, follow the instructions in the manual. More detailed information on HART communication is provided on the product pages on the Internet (→ BA00486C). 7.3.2 PROFIBUS DP With the fieldbus module 485 and the appropriate device version, you can communicate via PROFIBUS DP.
Liquistation CSF39 Operation options Access to the operating menu via the local display 8.2.1 Operating concept MODE MODE Turningthe navigator: moving the cursor in the menu Pressingthe soft key: selecting the menu directly Menu/Language MODE Turningthe navigator: selecting a value (e.g. from a list)
Operation options Liquistation CSF39 password. This password is set here: MenuSetupGeneral settingsExtended setupData managementChange lock password ‣ Choose whether you want to lock without or without a password. The keys are locked. No more entries can be made. In the soft key bar, you will see symbol.
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Liquistation CSF39 Operation options 8.3.3 Numerical values • You are changing a variable. • The maximum and minimum values for this variable are shown on the display. • Configure a value within these limits. • Example: Menu/Operation/Display/Contrast 8.3.4 Actions • You trigger an action with the appropriate function.
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Operation options Liquistation CSF39 8.3.5 Free text • You are assigning an individual designation. • Enter a text. You can use the characters in the editor for this purpose (upper-case and lower-case letters, numbers and special characters). • Using the soft keys, you can: •...
Liquistation CSF39 Commissioning Commissioning Function check WARNING Incorrect connection, incorrect supply voltage Safety risks for staff and device malfunctions! ‣ Check that all connections have been established correctly in accordance with the wiring diagram. ‣ Ensure that the supply voltage matches the voltage indicated on the nameplate.
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Commissioning Liquistation CSF39 9.3.2 Display behavior Menu/Operation/Display Function Options Info Contrast 5 to 95 % Adjust the screen settings to suit your working environment. Factory setting 50 % Backlight = Automatic The backlighting is switched off automatically Backlight Selection after a short time if a button is not pressed. It •...
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Liquistation CSF39 Commissioning Menu/Operation/User definable screens Function Options Info Line 1 ... 8 User interface Specify the content of Label in the submenu of Label each line. ‣ Source of data Selection Select a source of data. • None You can choose from the following: •...
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Commissioning Liquistation CSF39 9.3.5 Sampling programs Difference between program types The following box provides an overview of the differences between the Basic, Standard and Advanced program types. Basic (1 sampling program) Start condition: • Immediate activation Stop condition: • Immediate •...
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Liquistation CSF39 Commissioning 3. After manual sampling, a running program can be displayed and continued with the ESC ESC button. The sample volume for "Manual sampling" is not taken into account in the calculated bottle volumes. Programming for automatic sampling...
Operation Liquistation CSF39 Operation 10.1 Display 10.1.1 Measuring mode ‣ To display the measured values, press the soft key MEAS in the start screen, or during operation press STAT under Measurement. Press the navigator button to change the mode There are various display modes: •...
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Liquistation CSF39 Operation Heartbeat and NAMUR category The Heartbeat status indicates the sensor or device condition while the NAMUR categories (F, C, M, S) assess the reliability of the measured value. The two conditions can correlate but do not have to.
Operation Liquistation CSF39 10.2 General settings 10.2.1 Basic settings Some settings are visible with optional hardware only. Menu/Setup/General settings Function Options Info ‣ Device tag Customized text, 32 Select any name for your controller, e.g. use characters the TAG name.
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Liquistation CSF39 Operation Menu/Setup/General settings/Date/Time Function Options Info Extended setup ‣ Date format Selection Select a date format. • DD.MM.YYYY • YYYY-MM-DD • MM-DD-YYYY Factory setting DD.MM.YYYY ‣ Time format Selection Choose between 12-hour display or 24-hour • hh:mm am (12h) display.
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Operation Liquistation CSF39 You define how the logbooks should store the data. In addition, you can also define individual data logbooks . 1. Assign the logbook name. 2. Select the measured value to be recorded. 3. Set the scan time (Scan time).
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Liquistation CSF39 Operation Menu/Setup/General settings/Logbooks Function Options Info Data logbooks You can create a maximum of 8 data logbooks. Logbook name Customized text, 20 characters ‣ Source of data Selection Select a data source for the logbook entries. • Sensor inputs You can choose from the following: •...
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Operation Liquistation CSF39 Menu/Setup/General settings/Logbooks Function Options Info Source of data Read only This is for information purposes only. If you want to record another value, delete this logbook Measured value and create a new data logbook. Log time left...
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Liquistation CSF39 Operation • Logbook name Assign a name. Example: "01". • Source of data Select a data source. Example: Sensor connected to channel 1 (CH1). • Measured value Select the measured value to be recorded. Example: pH value. • Scan time Specify the time interval between two logbook entries.
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Operation Liquistation CSF39 Menu/Setup/General settings/ Function Options Info Distribution reference Selection The distribution arm goes through a • Pre sampling reference point depending on the • Pre bottle change option selected. • Pre program start Pre sampling: Factory setting This means that the distribution arm...
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Liquistation CSF39 Operation Menu/Setup/General settings/ Function Options Info Dosing chamber Selection Dosing with pressure e.g. in • Dose without pressure (A) conditions with low suction heights • Dose with pressure (B) and slight counterpressure or low volumes. Factory setting Dose without pressure (A) Ext.
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Operation Liquistation CSF39 Menu/Setup/General settings/ Function Options Info Alarm 0 to 10 If there is conductive fouling between the conductivity 1 and conductivity 2 Factory setting electrode, a diagnostic message is displayed when this level of fouling is reached. Pump tube life...
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Liquistation CSF39 Operation Menu/Setup/General settings/ Function Options Info Time 00-01:00 to 00-23:59 Factory setting 00-04:00 Duration 00:01 to 02:00 Factory setting 00:05 10.2.6 Advanced setup Diagnostics settings The list of diagnostic messages displayed depends on the path selected. There are device- specific messages, and messages that depend on what sensor is connected.
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Operation Liquistation CSF39 Menu/Setup/(General settings or Inputs<Sensor channel>)/Extended setup/Diagnostics settings/Diag. behavior Function Options Info ‣ Cleaning program Selection Decide whether the diagnostic message • None should trigger a cleaning program. • Cleaning 1 You can define the cleaning programs under: •...
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Liquistation CSF39 Operation Modbus Menu/Setup/General settings/Extended setup/Modbus Function Options Info Enable Selection You can switch off communication at this point. • Off The software can then only be accessed via local • On operation. Factory setting Termination Read only If the device is the last in the bus, you can terminate via the hardware.
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Operation Liquistation CSF39 Menu/Setup/General settings/Extended setup/Ethernet Function Options Info Enable Selection You can switch off communication at this point. • Off The software can then only be accessed via local • On operation. Factory setting Settings Link settings Selection Transmission methods of the communication •...
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Liquistation CSF39 Operation Accepting settings Have you changed settings manually, such as the IP address? ‣ Before you leave the Ethernet menu: SAVE Select to apply your settings. In theDIAG/System information menu you can check whether the new settings are used.
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Operation Liquistation CSF39 3. Select the desired update and select yes when asked the following: The current firmware will be overwritten. After this the device will reboot. Do you want to proceed? The firmware is loaded and the device is then started with the new firmware.
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Liquistation CSF39 Operation 4. Then select Export . If you have already assigned the file name, you will be asked whether you want to overwrite the existing setup. 5. Use OK to confirm or cancel and assign a new file name.
Operation Liquistation CSF39 10.3 Programming The following box provides an overview of the differences between the Basic, Standard and Advanced program types. Basic (1 sampling program) Start condition: • Immediate activation Stop condition: • Immediate • Time-paced, volume-paced or • Program end •...
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Liquistation CSF39 Operation Flow Flow-proportional sampling (CTVV) Time A variable sample volume (the sample volume depends on the flow rate) is taken at regular intervals (e.g. every 10 min). Event-controlled sampling Sampling is triggered by an event (e.g. pH limit value). Sampling can be time-paced, volume-paced or flow-paced, or single samples can be taken.
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Operation Liquistation CSF39 The following table explains the various types of sampling using specific examples. Type of sampling Example Info Time-paced • Sampling interval: 5 min This type of sampling remains • Sampling volume: 50 ml constant over time and does not •...
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Liquistation CSF39 Operation Type of sampling Example Info Time/flow-paced (only Controlled via current input Samples are taken at set intervals possible with peristaltic • Signal: 0 to 20 mA with a variable sampling volume. pump) Time/flow-paced • Sampling interval: 10 min The sampling volume is calculated •...
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Operation Liquistation CSF39 Specific bottles can be assigned specific filling times with the bottle synchronization function. For example, bottle 1 is to be filled from midnight to 2 a.m., bottle 2 from 2 a.m. to 4 a.m. etc.. The following options are available for this: •...
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Liquistation CSF39 Operation Menu/Setup/Sampling programs Function Options Info Setup program A list of all the programs created is displayed. For this reason, it is often helpful to add a "B" for Basic in the program name. Program1, which is supplied with the device, is displayed, as is a list of all the programs already created (Basic, Standard or Advanced programs).
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Operation Liquistation CSF39 Settings with a time-paced Basic program Settings with the Basic program type with 1 bottle Sampling mode = Time paced CTCV Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Sampling interval 00:01:00 ... 99:59:00 Set the sampling interval. (for version with vacuum pump or...
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Liquistation CSF39 Operation Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info External event Selection A binary input must be configured for this • No bottle change input function. The sampling input can be configured configured under "Inputs". • Binary input Sx Factory setting...
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Operation Liquistation CSF39 Settings with the Basic program type with 2 bottles Sampling mode = Time paced CTCV Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Sampling interval 00:01:00 ... 99:59:00 Set the sampling interval. (for version with vacuum pump or HH:MM:SS...
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Liquistation CSF39 Operation Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Multiple bottles 0 ... 23 Multiple bottles The configuration options "Simultaneous" transfer of two samples to depend on the current separate bottles. number of bottles Factory setting Bottle synchronization Selection None •...
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Operation Liquistation CSF39 Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Assignment bin. output Selection Assignment of the binary output to the • No binary output program cycle. configured • Binary output Sx Factory setting No binary output configured Inputs Settings for the inputs can be made as described in the "Inputs"...
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Liquistation CSF39 Operation Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Time interval 00-00:02 ... 31-00:00 Set the time (days, hours and minutes) after DD-HH:MM which the system should change to the next bottle. Factory setting 00‐01:00 DD‐HH:MM Bottle synchronization Selection None •...
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Operation Liquistation CSF39 Settings with the Basic program type with 2 bottles Sampling mode = Flow paced VTCV Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Flowmeter input Selection Select the flow input. The binary input or the • No flow input...
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Liquistation CSF39 Operation Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Bottle synchronization Selection None • None The sampling and bottle change times are • 1. bottle change time not synchronized. • 1. Time of change + 1. bottle change time bottle number Sampling starts with the first bottle.
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Operation Liquistation CSF39 Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Assignment bin. output Selection Assignment of the binary output to the • No binary output program cycle. configured • Binary output Sx Factory setting No binary output configured Inputs Settings for the inputs can be made as described in the "Inputs"...
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Liquistation CSF39 Operation Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Bottle change mode Selection The bottle can be changed after a specific • Number of samples number of samples, after a time or by an • Time external signal. • External signal...
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Operation Liquistation CSF39 Settings with the Basic program type with 2 bottles Sampling mode = Time/flow paced CTVV Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Sampling volume input Selection Select the sampling volume input. The • No flow input binary input or the current input must be configured configured for this function.
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Liquistation CSF39 Operation Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Multiple bottles 0 ... 23 Multiple bottles: The configuration options "Simultaneous" transfer of two samples to depend on the current separate bottles. number of bottles Factory setting Having selected Bottle change mode External signal Bottle chg.
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Operation Liquistation CSF39 Settings with a Basic program and external signal Settings with the Basic program type via an external signal with 1 bottle Sampling mode = External signal Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Sampling volume input 10 to 1000 ml Enter the sample volume.
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Liquistation CSF39 Operation Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Start date 01.01.2000 ... 31.12.2099 Set the start date for the sampling program. The format depends on the option Factory setting configured under general settings. DD.MM.YYYY Start time 00:00:00 ... 23:59:59 Set the time when the sampling program is started.
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Operation Liquistation CSF39 Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Having selected Bottle change mode External signal Bottle chg. sig. input Selection The bottle change input can be configured • No bottle change input under Inputs . configured A binary input must be configured for this •...
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Liquistation CSF39 Operation Using the navigator, you can select the program you want to execute here and then choose from the following menu items: • Edit • Start • Duplicate • Cancel Setup program Function Info Edit The selected program is displayed and can be edited. Press the "SAVE"...
Operation Liquistation CSF39 10.4 Inputs As standard, Liquistation CSF39 has: • Two binary inputs • Two current inputs • Galvanically isolated from one another 10.4.1 Binary inputs The binary inputs are used to control the sampler using external signals. With the , the power supply of 24 V DC from the terminal block in the connection compartment of the sampler can be used for floating contacts (see the "Electrical...
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Liquistation CSF39 Operation Menu/Setup/Inputs Function Options Info Reset totalizer Selection Manual • Manual Reset the counter manually. • Automatic Automatic • At program start The counter is reset automatically at Factory setting intervals. Manual At program start The counter is reset at program start.
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Operation Liquistation CSF39 Menu/Setup/Inputs Function Options Info Reset totalizer Selection Manual • Manual Reset the counter manually. • Automatic Automatic • At program start The counter is reset automatically at Factory setting intervals. Manual At program start The counter is reset at program start.
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Liquistation CSF39 Operation For the correct wiring of the current inputs see the "Electrical connection" section → 21 Menu/Setup/Inputs Function Options Info Current input S:x Mode Selection Enter the output signal of the connected • Off device: 0 to 20 mA or 4 to 20 mA.
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Operation Liquistation CSF39 Menu/Setup/Inputs Function Options Info Totalized flow The totalized flow is calculated when the program is started if you use a sampling program with volume, flow-paced sampling or time/flow-paced sampling as the start condition. The samples are taken based on this value.
Liquistation CSF39 Operation 10.5 Outputs 10.5.1 Binary outputs The basic version of the device always has two binary outputs. Possible application --> For outputting a manipulated variable to connected actuators The binary output must be assigned in the program or subprogram before it can be activated.
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Operation Liquistation CSF39 Menu/Setup/Outputs Function Options Info Event Selection Program enabled • Program enabled A permanent signal is switched when the • End of program sampling program starts. • Sampling start End of program • End of sampling A pulse or permanent signal is switched •...
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Liquistation CSF39 Operation Menu/Setup/Outputs Function Options Info Operating mode Selection as assigned • as assigned If this option is selected, the diagnostics • Namur M messages which you have individually • Namur S assigned to the binary output are output via •...
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Operation Liquistation CSF39 Menu/Setup/Outputs/Current output x:y Function Options Info Measured value Selection The measured value you can select depends on • None the option selected under Source of data. • Depends on the Source of data Factory setting None ...
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Liquistation CSF39 Operation Source of data Measured value Selection • Temperature • pH • Ammonium • Nitrate • Potassium • Chloride TU/TS Selection • Temperature • Turbidity g/l (only TU/TS) • Turbidity FNU (only TU/TS) • Turbidity Formazine (only TU) •...
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Operation Liquistation CSF39 Menu/Setup/Outputs/Alarm relay or relay at channel no. Function Options Info Function Selection The following functions depend on the option • Off selected. • Limit switch These versions are illustrated individually in the • Controller following sections to provide a clearer •...
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Liquistation CSF39 Operation Function = Diagnostics Function Options Info Operating mode Selection as assigned • as assigned If this option is selected, the diagnostic messages • Namur M which you have individually assigned to the relay • Namur S are output via the relay.
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Operation Liquistation CSF39 3. Specify the behavior in "Hold" status. (Configuration options of Source of data, Measured value and Hold behavior) → 102 Please note that if you select Hold behavior = Freeze , the system not only flags the status but also actually "freezes"...
Liquistation CSF39 Operation 3. Define how the device should behave in the hold state. (Configuration options of Source of data, Measured value and Hold behavior) → 102 Please note that if you select Hold behavior = Freeze , the system not only flags the status but also actually "freezes"...
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Operation Liquistation CSF39 Measured value depending on the Source of data Source of data Measured value pH Glass Selection • Raw value mV pH ISFET • pH • Temperature Selection • Temperature • ORP mV • ORP % Oxygen (amp.) Selection •...
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Liquistation CSF39 Operation Source of data Measured value Selection • Bipolar (only for current outputs) • Unipolar+ • Unipolar- Mathematical All the mathematical functions can also be used as a data source and the calculated functions value can be used as the measured value.
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Operation Liquistation CSF39 Menu/Setup/Additional functions/Limit switches/Limit switch 1 ... 8 Function Options Info Range lower value Settings depend on the Operating mode = Out of range check or In measured value range check Range upper value A0028524 56 Range monitoring outside (A) and within (B) a range (without hysteresis and switch-on delay)
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Liquistation CSF39 Operation Menu/Setup/Additional functions/Limit switches/Limit switch 1 ... 8 Function Options Info Delta value Settings depend on the Operating mode = Change rate measured value The slope of the measured value (MV) is monitored in this mode. Delta time 00:00:01 ...
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Operation Liquistation CSF39 Standard cleaning Standard cleaning involves cleaning a sensor with compressed air, for instance, as performed with the ion-selective sensor CAS40D (connection of cleaning unit for CAS40D) Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4/Standard clean Function Options Info Cleaning time...
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Liquistation CSF39 Operation Chemoclean Plus An example is the use of the CYR10 injector unit to clean pH glass sensors. (CYR10 connection ) Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4/Chemoclean Plus/ChemoCleanPlus setup Function Options Info Cleaning steps setup Table to create a time...
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Operation Liquistation CSF39 Defining the cleaning cycle Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4 Function Options Info ‣ Cleaning cycle Selection Choose from a cleaning routine that is • Off restarted at set intervals and a user- • Interval definable weekly program.
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Liquistation CSF39 Operation 10.6.3 Cleaning programs, sampling technology CAUTION Risk of injury due to medium or cleaning agent Cleaning not switched off during calibration or maintenance activities ‣ If a cleaning system is connected, switch if off before removing a sensor from the medium.
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Operation Liquistation CSF39 MenuSetup/Inputs/Binary input Function Entry for sample program MODE Input variable External signal -> Control of sampling functions via external signals Having selected input variable External signal: Operation Start cleaning -> A pulse triggers the cleaning. Signal slope Low-High Factory setting: Low-High.
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Liquistation CSF39 Operation Example of a cleaning phase table Duration (s) Water Info Arm at tundish Water valve Drip time The distribution arm only goes to the bottle at the next sampling. MenuSetup/Inputs/Additional functions/Cleaning/Cleaning 1/Chemoclean Plus/ChemoCleanPlus setup Function Entry for sample program Cleaning cycle Only active via external controller.
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Operation Liquistation CSF39 10.6.5 Mathematical functions In addition to "real" process values, which are provided by connected physical sensors or analog inputs, mathematical functions can be used to calculate a maximum of 8 "virtual" process values. The "virtual" process values can be: •...
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Liquistation CSF39 Operation Menu/Setup/Additional functions/Mathematical functions/MF1 to 8/Mode = Redundancy Function Options Info Deviation control Selection You can monitor the redundancy. Specify an • Off absolute limit value that must not be exceeded. • On Factory setting Deviation limit Depends on the selected...
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Operation Liquistation CSF39 Menu/Setup/Additional functions/Mathematical functions/MF1 to 8/Mode = Degassed conductivity Function Options Info Calculation Selection On/off switch for the function • Off • On Factory setting Cation conductivity Connected conductivity Cation conductivity represents the sensor sensor downstream from the cation exchanger and upstream from the "degassing module",...
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Liquistation CSF39 Operation Calculated pH value The pH value can be calculated from the measured values of two conductivity sensors under certain conditions. Areas of application include power stations, steam generators and boiler feedwater. Menu/Setup/Additional functions/Mathematical functions/MF1 to 8/Mode = pH calculation from...
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Operation Liquistation CSF39 Symbol Operation Type of operands Type of result Example Sine Numerical Numerical SIN(A) Cosine Numerical Numerical COS(B) Exponential function e Numerical Numerical EXP(A) Natural logarithm Numerical Numerical LN(B) Decadic logarithm Numerical Numerical LOG(A) Maximum of two values...
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Liquistation CSF39 Operation Menu/Setup/Additional functions/Mathematical functions/MF1 to 8/Mode = Formula Function Options Info Formula Free text Table → 121 Make sure the exact notation is used (upper case). Blank spaces before and after mathematical characters are irrelevant. Note the operator precedence, i.e.
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Operation Liquistation CSF39 3. Configure the Formula mathematical function: Source A = Input signal phosphate and Source B = Input signal volume flow. Formula: A*B*x (where x is an application-specific proportionality factor) 4. Select this formula as the source e.g. of the current output or of a modulated binary output.
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Liquistation CSF39 Operation Menu/Setup/Additional functions/Measuring range switch Function Options Info MRS set 1 ... 2 If you enter both activation codes, you have two independent parameter sets available for measuring range switching. The submenus are the same for both sets.
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Operation Liquistation CSF39 Menu/Setup/Additional functions/Measuring range switch Function Options Info Current output Range lower unit Depends on the Operating Units are only queried for Operating mode = mode Conductivity . The other units are pre-defined Range lower value and cannot be modified.
Liquistation CSF39 Diagnostics and troubleshooting Diagnostics and troubleshooting 11.1 General troubleshooting The sampler continuously monitors its functions itself. The color of the display background changes to red if a diagnostic message for error category "F" occurs. The LED beside the display flashes red if a diagnostic message for error category "M"...
Diagnostics and troubleshooting Liquistation CSF39 Problem Possible cause Tests and/or remedial measures ‣ Sample not representative Siphon in sampling hose Check the sampling hose Connection not tight/ Check hoses/connections sampling hose drawing in Check routing of the sampling hose Bottles not filling correctly Incorrect distribution selected in operation ‣...
Liquistation CSF39 Diagnostics and troubleshooting 11.5 Adapting the diagnostic information 11.5.1 Classification of diagnostics messages In the DIAG/Diagnostics list menu you can find more detailed information on the current diagnostic messages displayed. In accordance with Namur specification NE 107, the diagnostic messages are characterized •...
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Diagnostics and troubleshooting Liquistation CSF39 Menu/Setup/Run the ../Extended setup/Diagnostics settings/Diag. behavior Function Options Info ‣ List of diagnostic messages Select the message to be changed. Only then can you make the settings for this message. Diag. code Read only Diagnostic message...
Liquistation CSF39 Diagnostics and troubleshooting 11.6 Overview of diagnostic information 11.6.1 Device-specific, general diagnostic messages Message Factory settings Tests or remedial action Selftest active Wait for self-test to be finished Hold active Output values and status of the channel are on...
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Diagnostics and troubleshooting Liquistation CSF39 Message Factory settings Tests or remedial action Temperature sensor Temperature sensor PT1 in the climate control module for sample compartment measurement is defective • No temperature regulation possible for the sample compartment • Unable to cancel the sampling program ‣...
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Liquistation CSF39 Diagnostics and troubleshooting Message Factory settings Tests or remedial action Safety sensor • Safety switch LF2 fouled • Five samples still possible ‣ Clean sensor LF2 in the dosing glass. Safety sensor • Safety switch LF2 defective • No sampling possible ‣...
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Diagnostics and troubleshooting Liquistation CSF39 Message Factory settings Tests or remedial action Pressure sensor Medium detection not possible, sampling not possible • Suction line not drained before sampling • Pressure sensor defective Check the suction line, if necessary use the pump test under Menu/Diagnostics/ System test/Pump purge.
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Liquistation CSF39 Diagnostics and troubleshooting Message Factory settings Tests or remedial action Read program Program created cannot be saved Hardware error has occurred ‣ Contact the Service Department. Delete program Selected program cannot be deleted from the program memory ‣...
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Diagnostics and troubleshooting Liquistation CSF39 Message Factory settings Tests or remedial action No 4R module No connection to the 4R module Check the 4R module, replace it if necessary. Restart the software under: Menu/ Diagnostics/Device restart. Factory reset Factory reset is performed...
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Liquistation CSF39 Diagnostics and troubleshooting Message Factory settings Tests or remedial action Parameter save fail Storage of configuration has failed ‣ Repeat. Parameter load ok Configuration successfully loaded Parameter load fail Loading of configuration has failed ‣ Repeat. Parameter load abort...
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Diagnostics and troubleshooting Liquistation CSF39 Message Factory settings Tests or remedial action Armature cycle O-ring seals on sampling assembly have reached end of operating life Display under Diagnostics/Operating time information/Inline armature Replace the seals. Switch off monitoring under Setup/ General settings/Sampling/Diagnostics settings/Process sealing.
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Liquistation CSF39 Diagnostics and troubleshooting Message Factory settings Tests or remedial action Controlled variable Controller input warning Status of the controller variable is not OK ‣ Check application. Controller setpoint Controller input warning Status of set point is not OK ‣...
Diagnostics and troubleshooting Liquistation CSF39 11.6.2 Sensor-specific diagnostics messages Operating Instructions "Memosens", BA01245C 11.7 Pending diagnostic messages The Diagnostics menu contains all the information on the device status. Furthermore, various service functions are available. The following messages are directly displayed every time you enter the menu: •...
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Liquistation CSF39 Diagnostics and troubleshooting Logbook Visible in Max. Can be Logbook Entries Can be entries disabled can be can be exported deleted deleted Data logbook for Data logbooks 150 000 sensors (optional) Debugging logbook Debug events 1000 (only accessible by...
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Diagnostics and troubleshooting Liquistation CSF39 You can also adapt the display to suit your individual requirements: • Press the navigator button in the graphic display: you are given additional options such as the zoom function and x/y movement of the graph.
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Liquistation CSF39 Diagnostics and troubleshooting DIAG/Logbooks Function Options Info Delete all entries Action You can use this to delete all data logbook entries. Save logbooks ‣ File format Selection Save the logbook in the preferred file • CSV format. • FDM You can then open the saved CSV file on the PC in MS Excel, for example, ...
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Diagnostics and troubleshooting Liquistation CSF39 Entry Example Info Sampling mode Time-paced CTCV Time-paced CTCV Time-paced Flow-paced VTCV Flow-paced Time/flow-paced CTVV Time/flow-paced Single sample Single sample Sample table Single sample Sampling mode Display of the sampling mode Sampling interval/unit 10 min...
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Liquistation CSF39 Diagnostics and troubleshooting Entry Example Info Running sample number Running sample number in the current program Flow sum since last sampling For flow-paced and time/flow-paced sampling: --> Flow since the last sampling For all other types of sampling: -->...
Diagnostics and troubleshooting Liquistation CSF39 11.10 Device information 11.10.1 System information DIAG/System information Function Options Info Device tag Read only Individual device tag → General settings Order code Read only You can order identical hardware with this code. This code changes on account of...
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Liquistation CSF39 Diagnostics and troubleshooting DIAG/System information Function Options Info Ethernet Read only Ethernet‐specific information • Enable Display depends on the fieldbus Only with the Ethernet, EtherNet/IP, • Webserver protocol used. Modbus TCP, Modbus RS485 or PROFIBUS • Link settings DP or PROFINET option •...
Diagnostics and troubleshooting Liquistation CSF39 DIAG/System information Function Options Info Heartbeat operation Heartbeat functions are only available with the appropriate device version or optional access code. Device Read only Availability • Total operating time Percentage of time no error with the •...
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Liquistation CSF39 Diagnostics and troubleshooting DIAG/Simulation Function Options Info Current output x:y Simulation of an output current This menu appears once for each current output. Simulation Selection If you simulate the value at the current output, • Off this is indicated on the display by a simulation •...
Diagnostics and troubleshooting Liquistation CSF39 11.12 Device test Menu/Diagnostics/System test Function Options Info Power supply Read only The current supply voltage is displayed. Heartbeat Perform Heartbeat verification will influence the device’s verification output signals and their statuses. Please ensure safe process control conditions.
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Liquistation CSF39 Diagnostics and troubleshooting Menu/Diagnostics/System test Function Options Info Overcurrent Read only No: no error Yes: the fan is defective ‐> Contact the Service Department Sample compartment Read only The current temperature of the sample compartment is displayed. Sample compartment...
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Diagnostics and troubleshooting Liquistation CSF39 Menu/Diagnostics/System test Function Options Info Vacuum Read only The vacuum is an indicator of the suction height. -> 100 mbar corresponds to approx. 1 m suction height Medium detected Read only Yes: the medium was detected...
Liquistation CSF39 Diagnostics and troubleshooting 11.13 Resetting the measuring device Menu/Diagnostics Function Options Info Device restart Selection Restart and keep all the settings • OK • ESC Factory default Selection Restart with factory settings Settings that have • OK not been saved are lost.
Diagnostics and troubleshooting Liquistation CSF39 • Binary outputs Current function state: on or off • Temperature sensors Current value is displayed: S:1 (cooling system) • Current outputs (for version with sensors with the Memosens protocol) Actual current values of the current outputs 11.16 Firmware history...
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Liquistation CSF39 Diagnostics and troubleshooting Date Version Changes to firmware Documentation 04/2013 01.04.00 Expansion BA00444C/07/EN/16.13 07/2013 • Conductivity: BA01225C/07/EN/01.13 • Measuring range switching BA00445C/07/EN/16.13 • Temperature compensation ISO 7888 at 20 °C BA01227C/07/EN/01.13 • Support for DIO module BA00450C/07/EN/16.13 • Triggering of external hold BA00450C/07/EN/17.13...
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Diagnostics and troubleshooting Liquistation CSF39 Date Version Changes to firmware Documentation 12/2010 01.02.00 Expansion BA444C/07/EN/13.10 • Support for additional sensors: BA445C/07/EN/13.10 • Chlorine BA450C/07/EN/13.10 • ISE BA451C/07/EN/13.10 • SAC BA00486C/07/EN/01.11 • Interface • HART Communication • Mathematics functions Improvement • Modified software structures •...
Replacing wear parts Wear parts are replaced by Endress+Hauser Service at one- and two-year intervals. Please contact your local sales center in this regard. Endress+Hauser offers its customers a maintenance contract. A maintenance contract increases the operational safety of your device and reduces your staff' s workload.
Maintenance Liquistation CSF39 12.2 Calibration 12.2.1 Sensors • Sensors with Memosens protocol are calibrated at the factory. • Users must decide whether the process conditions present require calibration during initial commissioning. • Additional calibration is not required in many standard applications.
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Liquistation CSF39 Maintenance A0013896 62 Vacuum pump Outflow hose Dosing glass Dosing chamber cover Air hose connection Lock for intake hose Thread adapter nut for intake hose 1. Check the sample volume set under Menu/Setup/General settings/Sampling/Dosing volume. 2. Release the thread adapter nut on the intake hose (item 6).
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Maintenance Liquistation CSF39 4. Reinstall the parts in reverse order. Make sure that the contacts of the conductivity sensors are in the correct position. 5. Check that the dosing tube is set correctly by triggering manual sampling. Capacitance sensor (Only for version with vacuum pump) The capacitance sensor has already been preset at the factory for water.
Liquistation CSF39 Maintenance Proceed as follows to calibrate: Menu/Calibration active Function Options Info Sample volume 1-point calibration Distributor position Selection Select the distributor position. • Front • Bottle x • Back Sample volume 20 to 2000 m Set the sample volume.
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Maintenance Liquistation CSF39 Opening the peristaltic pump Retainer Pump tubing Fastening clip Pump bracket Pump head cover Positioning pin Knurled head screw A0014115 65 Opening the peristaltic pump 1. Take the sampler out of service by pausing a program that is currently running.
Liquistation CSF39 Maintenance 8. To avoid incorrect metering, reset the tube life to zero under Menu/Diagnostics/ Operating time information/Pump tube life using the "Reset" function. Calibrate the sample volume each time you replace a pump tube.→ 158 12.4 Cleaning 12.4.1...
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Maintenance Liquistation CSF39 A0013896 67 Vacuum pump Outflow hose Dosing glass Dosing chamber cover Air hose connection Lock for intake hose Thread adapter nut for intake hose 1. Release the thread adapter nut on the intake hose (item 6).
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Liquistation CSF39 Maintenance A0014004 68 Version with peristaltic pump Pump tubing Pressure sensor Hose connection 1. Release the sample supply at the tube connection (item 3). 2. Connect a container containing clear water to the tube connection. 3. Remove the bottles from the sample compartment.
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Maintenance Liquistation CSF39 3. Remove the pump tube. 4. Remove any silicone deposits on the roller and the flexible pump bracket. 5. Make sure the roller turns smoothly and evenly 12.4.3 Sample compartment The sample compartment has a continuous inner plastic lining.
Liquistation CSF39 Maintenance Replacing the sensor while ensuring measuring point availability If an error occurs or the maintenance schedule stipulates that the sensor has to be replaced, use a new sensor, or a sensor that has been precalibrated in the laboratory.
Maintenance Liquistation CSF39 A0014114 72 Replacing the rechargeable batteries Rechargeable batteries ‣ Replace the rechargeable batteries every three years with the following type of battery: Panasonic LC-R127R2PG1 12.6 Technical support We recommend the purchase and use of an SD card (see accessories). You can save the entire sampler configuration on the SD card (see "Data management"...
Liquistation CSF39 Repair Repair 13.1 Spare parts Contact your Endress+Hauser Service if you have any questions regarding spare parts. 13.1.1 Peristaltic pump A0013813 73 Spare parts for version with peristaltic pump Item No. Description and contents Order number Spare parts kit...
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Repair Liquistation CSF39 13.1.2 Vacuum pump A0013811 74 Spare parts for version with vacuum pump (view in front of pump holder) A0013812 75 Spare parts for version with vacuum pump (view behind pump holder) Item No. Description and contents...
The product must be returned if repairs or a factory calibration are required, or if the wrong product was ordered or delivered. As an ISO-certified company and also due to legal regulations, Endress+Hauser is obliged to follow certain procedures when handling any returned products that have been in contact with medium.
Repair Liquistation CSF39 13.3 Disposal The device contains electronic components. The product must be disposed of as electronic waste. ‣ Observe the local regulations. Batteries must always be disposed of in accordance with local regulations on battery disposal. Endress+Hauser...
Liquistation CSF39 Accessories Accessories The following are the most important accessories available at the time this documentation was issued. ‣ For accessories not listed here, please contact your Service or Sales Center. Order no. Complete suction line 71111233 Suction line ID 10 mm (3/8"), PVC clear, reinforced fabric, length 10 m (33 ft), suction...
Accessories Liquistation CSF39 14.2 Sensors 14.2.1 Glass electrodes Orbisint CPS11D • pH sensor for process technology • With dirt-repellent PTFE diaphragm • Product Configurator on the product page: www.endress.com/cps11d Technical Information TI00028C Memosens CPS31D • pH electrode with gel-filled reference system with ceramic diaphragm •...
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Liquistation CSF39 Accessories Ceraliquid CPS42D • ORP electrode with ceramic junction and KCl liquid electrolyte • Product Configurator on the product page: www.endress.com/cps42d Technical Information TI00373C Ceragel CPS72D • ORP electrode with reference system including ion trap • Product Configurator on the product page: www.endress.com/cps72d...
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Accessories Liquistation CSF39 14.2.6 Conductivity sensors with conductive measurement of conductivity Condumax CLS15D • Conductive conductivity sensor • For pure water, ultrapure water and hazardous area applications • Product Configurator on the product page: www.endress.com/CLS15d Technical Information TI00109C Condumax CLS16D •...
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Liquistation CSF39 Accessories 14.2.8 Chlorine sensors CCS142D • Membrane-covered amperometric sensor for free chlorine • Measuring range 0.01 to 20 mg/l • With Memosens technology • Product Configurator on the product page: www.endress.com/ccs142d Technical Information TI00419C 14.2.9 Ion-selective sensors ISEmax CAS40D •...
Technical data Liquistation CSF39 Technical data 15.1 Input Measured values → Documentation of the connected sensor Measuring ranges → Documentation of the connected sensor Input types • 2 analog inputs • 2 binary inputs + 2 binary inputs (optional) • 1 to 4 digital inputs for sensors with Memosens protocol (optional) 15.2...
Liquistation CSF39 Technical data 15.6 Current outputs, active Span 0 to 23 mA 2.4 to 23 mA for HART communication Signal characteristic Linear Signal on alarm Adjustable, as per NAMUR Recommendation NE 43 • In measuring range 0 to 20 mA (HART is not available with this measuring range): Failure current from 0 to 23 mA •...
Liquistation CSF39 Technical data Modbus TCP TCP port TCP connections Protocol Function codes 03, 04, 06, 08, 16, 23 Broadcast support for function codes 06, 16, 23 Output data 16 measured values (value, unit, status), 8 digital values (value, status)
Technical data Liquistation CSF39 Supply voltage Depending on version: • 100 to 120/200 to 240 V AC ±10 %, 50/60 Hz • 24 V DC +15/‐9 % Cable entries Depending on version: • 1 x M25, 7 x M20 cable gland •...
Liquistation CSF39 Technical data > 0.6 m/s (> 1.9 ft/s) for 10 mm (3/8") ID, in accordance with Ö 5893; US EPA Suction height • Vacuum pump: Max. 6 m (20 ft) or max. 8 m (26 ft), depending on the version •...
Technical data Liquistation CSF39 15.12 Process Medium temperature range 2 to 50 °C (36 to 122 °F) Process pressure • Unpressurized, open channel (unpressurized sampling) • Max. 0.8 bar piping (only with shutoff/inlet valve) Medium properties Vacuum pump Capacitance level measurement used for: •...
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