Endress+Hauser Liquistation CSF48 Operating Instructions Manual
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Endress+Hauser Liquistation CSF48 Operating Instructions Manual

Automatic sampler for liquid media
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BA00443C/07/EN/20.16
71317183
Valid as of version
01.06.00
Products
Operating Instructions
Liquistation CSF48
Automatic sampler for liquid media
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Summary of Contents for Endress+Hauser Liquistation CSF48

  • Page 1 BA00443C/07/EN/20.16 Products Solutions Services 71317183 Valid as of version 01.06.00 Operating Instructions Liquistation CSF48 Automatic sampler for liquid media...

  • Page 3: Table Of Contents

    Fieldbuses ......50 13.3 Disposal ......Endress+Hauser...
  • Page 4 Technical data ....212 Index ....... . . 222 Endress+Hauser...

  • Page 5: Document Information

    Liquistation CSF48 Document information Document information Warnings Structure of information Meaning This symbol alerts you to a dangerous situation. DANGER Failure to avoid the dangerous situation will result in a fatal or serious Causes (/consequences) injury. Consequences of non-compliance (if applicable) ‣...

  • Page 6: Documentation

    Documentation The following manuals which are available on the complement these Brief Operating Instructions Operating Instructions: • Brief Operating Instructions for Liquistation CSF48, BA00443C • Operating Instructions for Memosens, BA01245C – Software description for Memosens inputs – Calibration of Memosens sensors –...

  • Page 7: Basic Safety Instructions

    Designated use Liquistation CSF48 is a stationary sampler for liquid media. The samples are taken discontinuously using a vacuum pump or peristaltic pump or sampling assembly and are then distributed into sampling containers and refrigerated.

  • Page 8: Operational Safety

    Basic safety instructions Liquistation CSF48 Operational safety 1. Before commissioning the entire measuring point, verify that all connections are correct. Ensure that electrical cables and hose connections are undamaged. 2. Do not operate damaged products, and safeguard them to ensure that they are not operated inadvertently.

  • Page 9: Product Safety

    Liquistation CSF48 Basic safety instructions Product safety 2.5.1 State of the art The product is designed to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate. The relevant regulations and European standards have been observed.

  • Page 10: Device Description

    Device description Liquistation CSF48 Device description Device design Depending on the version, a complete sampling unit for open channels comprises: • Controller with display, soft keys and navigator • Vacuum or peristaltic pump for sampling • PE or glass sample bottles for sample preservation •...
  • Page 11 Distribution arm 10 Direct supply line for sample A0024319  3 Example of a Liquistation CSF48 with CSA420 sampling assembly Example of Samplefit CSA420 sampling assembly with flange connection A0024320  4 Samplefit CSA420 sampling assembly with flange connection DN50, PP...

  • Page 12: Equipment Architecture

    Device description Liquistation CSF48 Equipment architecture 3.2.1 Slot and port assignment – – 12,5V 3,3V A0016633-EN  6 Slot and port assignment of hardware and presentation on the display The electronics configuration follows a modular concept: • There are several slots for electronics modules. These are referred to as "slots".

  • Page 13: Terminal Diagram

    Liquistation CSF48 Device description Terminal diagram The unique terminal name is derived from: Slot no. : Port no. : Terminal Example, NO contact of a relay Device with inputs for digital sensors, 4 current outputs and 4 relays • Base module BASE-E (contains 2 sensor inputs, 2 current outputs) •...

  • Page 14: Incoming Acceptance And Product

    Incoming acceptance and product identification Liquistation CSF48 Incoming acceptance and product identification Incoming acceptance 1. Verify that the packaging is undamaged.  Notify your supplier of any damage to the packaging. Keep the damaged packaging until the matter has been settled.

  • Page 15: Scope Of Delivery

    Liquistation CSF48 Incoming acceptance and product identification Scope of delivery The scope of delivery comprises: • 1 Liquistation CSF48 with: – The ordered bottle configuration – Optional hardware • Accessories kit – For peristaltic or vacuum pump: Connection nipple for suction line with various angles (straight, 90°), Allen key (for version with vacuum pump only) –...

  • Page 16: Installation

    471 (18.5) 753 (29.7) 355 (14.0) 125 (4.9) 816 (32.1) 625 (24.6) 471 (18.5) 753 (29.7) 355 (14.0) 125 (4.9) 816 (32.1) A0025857  8 Dimensions of Liquistation CSF48 plastic version, without/with stand, dimensions in mm (in) Suction line connection Endress+Hauser...
  • Page 17 743 (29.3) 355 (14.0) 125 (4.9) 816 (32.1) 624 (24.6) 467 (18.4) 743 (29.3) 355 (14.0) 125 (4.9) 816 (32.1) A0024423  9 Dimensions of Liquistation CSF48 CSF34 stainless steel version, without/with stand, dimensions in mm (in) Suction line connection Endress+Hauser...
  • Page 18 Installation Liquistation CSF48 5.1.2 Installation site For version with sample pump A0024411  10 Installation conditions for the Liquistation 1. Correct  The suction line must be routed with a downward slope to the sampling point. 2. Incorrect  The sampler should never be mounted in a place where it is exposed to aggressive gases.
  • Page 19 For version with sampling assembly A0024412  11 Installation conditions for Liquistation CSF48 with Samplefit CSA420 sampling assembly Note the following when installing the sampling assembly in a pipe: • The best installation location is in the ascending pipe (pos. 2). Installation is also possible in the horizontal pipe (pos.
  • Page 20 Installation Liquistation CSF48 5.1.3 Mechanical connection Foundation plan 730 (28.7) 311 (12.2) 305 (12.0) 255 (10.0) 302 (11.9) 214 (8.43) 786 (30.9) A0024406  12 Foundation plan Fasteners (4 x M10) Cable inlet Outlet for condensate and overflow > DN 50 Sample supply from below >...
  • Page 21 Liquistation CSF48 Installation Requirements for the sampling point: • Do not connect the suction line to pressurized systems. • Use the suction filter to impede coarse and abrasive solids and solids which can cause clogging. • Immerse the suction line in the direction of flow.

  • Page 22: Installation

    Installation Liquistation CSF48 Requirements for the sampling point: • Connect the sampling assembly to pressurized systems with a maximum pressure of 6 bar (87 psi). • Avoid sampling points with bigger, abrasive solids that could clog the system. • Take the sample at a representative point (make sure the suction line strainer is completely submerged).
  • Page 23 Liquistation CSF48 Installation Connecting the suction line on version with vacuum pump A0013708 A0013707  15 Suction line connected from below  14 Connecting the suction line from the side (as-delivered state) Hose Fixing clip for hose gland Thread adapter nut Hose gland 1.

  • Page 24: Sampling With A Flow Assembly

    2. Connect the black compressed air lines from the sampler (item 6) to the connections on the sampling assembly. 3. In the case of the Liquistation CSF48 version without an internal compressor, connect the black compressed air hose (item 5) to the external compressed air supply.

  • Page 25: Post-Installation Check

    The ball valve and the valve are not included in the scope of supply. If necessary, please request a quote from your Endress+Hauser sales center. The reference number is CTSP-SB15P1 (TSP 71180379) A0023437 ...

  • Page 26: Electrical Connection

    Electrical connection Liquistation CSF48 Electrical connection Connecting the sampler WARNING Device is live Incorrect connection may result in injury or death ‣ The electrical connection may be performed only by an electrical technician. ‣ The electrical technician must have read and understood these Operating Instructions and must follow the instructions contained therein.
  • Page 27 Liquistation CSF48 Electrical connection 6.1.3 Removing the rear panel of the dosing compartment 1. Open the door of the dosing compartment. 2. Using an 5mm Allen key, release the rear panel by turning the lock clockwise.  CLOSE OPEN A0012803 3.
  • Page 28 Electrical connection Liquistation CSF48 A0012824 ‣ Remove the bolt on the rear panel. 6.1.5 Removing the cover on the power unit WARNING Device is live Incorrect connection may result in injury or death ‣ Make sure the device is disconnected from the power source before you remove the cover of the power unit.
  • Page 29 Liquistation CSF48 Electrical connection A0013237  22 Terminal assignment Assignment: 100 to 120 V/200 to 240 V AC ±10 % Assignment: 24 V DC +15/-9 % Rechargeable batteries (optional) Internal 24 V voltage Fuses (only for batteries) 6.1.7 Cable terminals...

  • Page 30: Connecting Modules And Sensors

    Electrical connection Liquistation CSF48 All other plug-in terminals Press the screwdriver against the clip Insert the cable until the limit stop Remove the screwdriver (closes the (opens the terminal) terminal) Connecting modules and sensors 6.2.1 Connection compartment in the controller housing...
  • Page 31 Liquistation CSF48 Electrical connection 6.2.2 SYS base module Int. Com 24V DC Service Display Power A0013172  23 SYS base module SD card slot Connecting cable to sampler controller Slot for the display cable Voltage connection Service interface Internal device connection. Do not disconnect the plug! 6.2.3...
  • Page 32 Electrical connection Liquistation CSF48 85 86 24VDC Alarm Sensor supply Power – (internal) – – 0/4 ... 20 mA Display Service HART – Sensor A0016537  25 E basic module wiring diagram 6.2.4 Connecting the sensors Sensor types with Memosens protocol...
  • Page 33 Liquistation CSF48 Electrical connection Sensor connection ‣ Guide the sensor cable via the rear panel to the controller housing towards the front. →  27 and →  27  A0016360  26 Gland to the controller Only use terminated genuine cables where possible.
  • Page 34 Electrical connection Liquistation CSF48 Analog inputs and binary inputs/outputs 125 123 124 225 223 224 191 192 291292 145 146 245 246 A0012988  29 Position of the terminals Analog inputs 1 and 2 Binary inputs/outputs Analog inputs A0012989  30...
  • Page 35 Liquistation CSF48 Electrical connection CSXxx FMU90 A0028653  32 With four-wire transmitter, e.g. Prosonic S FMU90 Binary inputs A0013381  33 Assignment of binary inputs 1 and 2 Binary input 1 (191/192) Binary input 2 (291/292) A0013404  34 Binary input with external voltage source When connecting to an internal voltage source, use the terminal connection on the rear of the dosing compartment.
  • Page 36 Electrical connection Liquistation CSF48 A0013407  36 Binary output with external voltage source When connecting to an internal voltage source, use the terminal connection on the rear of the dosing compartment. The connection is located on the lower terminal strip (on the far left, + and -) (→...

  • Page 37: Terminal Assignment For Input/Output

    Liquistation CSF48 Electrical connection Terminal assignment for input/output signals Input signals • 2 analog signals 0/4 to 20 mA • 2 binary signals > 100 ms pulse width or edge Signals of digital sensors with Memosens protocol (optional) Output signals 2 binary signals >...
  • Page 38 Electrical connection Liquistation CSF48 6.4.2 Via PROFIBUS DP Master class 1 (PLC, DCS) Master class 2 (FieldCare, PDM) PROFIBUS DP (RS485) FXA291 FieldCare / Webbrowser Ethernet A0028991  40 PROFIBUS DP Terminating resistor 6.4.3 Via Modbus RS485 Modbus Master / Gateway...

  • Page 39: Connecting Additional Inputs, Outputs Or Relays

    Liquistation CSF48 Electrical connection 6.4.4 Via Ethernet/Web server/Modbus TCP/EtherNet/IP A0028994  42 Modbus TCP and/or EtherNet/IP Connecting additional inputs, outputs or relays WARNING Module not covered No shock protection. Danger of electric shock! ‣ If you are modifying or extending your hardware, always fill the slots from top to bottom.
  • Page 40 Electrical connection Liquistation CSF48 6.5.1 Digital inputs and outputs DIO module – – – – – –  43 Module  44 Wiring diagram A maximum of 2 optional modules are supported 6.5.2 Current outputs – – – – –...
  • Page 41 Liquistation CSF48 Electrical connection 6.5.3 Relay Module 2R Module 4R  49 Module  50 Wiring  51 Module  52 Wiring diagram diagram A maximum of 4 relay outputs are supported. Example: Connecting the cleaning unit 71072583 for CAS40D T2.0A...

  • Page 42: Connecting Digital Communication

    Electrical connection Liquistation CSF48 Example: Connecting the Chemoclean CYR10 injector cleaning unit CYR10 CM44x/CM44xR A0028598  54 Connecting the CYR10 injector cleaning unit External power supply Cleaner to spray head Container with cleaner Motive water 2 to 12 bar (30 to 180 psi)
  • Page 43 Liquistation CSF48 Electrical connection LEDs on front of module Description Color Description RJ45 LNK/ACT • Off = Connection is not active • On = Connection is active • Flashing = Data transmission RJ45 10/100 • Off = Transmission rate 10 MBit/s •...
  • Page 44 Electrical connection Liquistation CSF48 LEDs on front of module Description Color Description RJ45 LNK/ACT • Off = Connection is not active • On = Connection is active • Flashing = Data transmission RJ45 10/100 • Off = Transmission rate 10 MBit/s •...

  • Page 45: Hardware Settings

    Liquistation CSF48 Electrical connection 6.6.3 Bus termination There are two ways to terminate the bus: 1. Internal terminating resistor (via DIP switch on the module board) "OFF" "ON"  59 DIP switches for internal terminating resistor ‣ Using a suitable tool, such as a tweezers, set all 4 DIP switches to the "ON" position.

  • Page 46: Ensuring The Degree Of Protection

    Electrical connection Liquistation CSF48 on off on off on off A0026776 A0026777 A0026778  61 Valid PROFIBUS address 67  62 Valid Modbus address 195  63 Invalid address 255 Order configuration, software addressing is active, software address configured at the factory: PROFIBUS 126,...

  • Page 47: Post-Connection Check

    Liquistation CSF48 Electrical connection Post-connection check WARNING Connection errors The safety of people and of the measuring point is under threat. The manufacturer does not accept any responsibility for errors that result from failure to comply with the instructions in this manual.

  • Page 48: System Integration

    Enter the following address(es) to download logbooks:  192.168.1.212/logbooks_csv.fhtml (for logbooks in CSV format) 192.168.1.212/logbooks_fdm.fhtml (for logbooks in FDM format) Downloads in FDM format can be securely transmitted, saved and visualized with Endress+Hauser' s "Field Data Manager Software". (→ www.endress.com/ms20) Endress+Hauser...

  • Page 49: Service Interface

    Liquistation CSF48 System integration 7.1.3 Operation The menu structure of the web server corresponds to the onsite operation. A0026780  65 Example of web server (menu/language=English) • Clicking a menu name or a function corresponds to pressing the navigator. • You can make your settings conveniently via the computer keyboard.

  • Page 50: Fieldbuses

    System integration Liquistation CSF48 3. Then select the "Liquiline CM44x" DTM and start the configuration. You can now start online configuration via the DTM. Online configuration competes with onsite operation, i.e. each of the two options blocks the other one. On both sides it is possible to take away access from the other side.
  • Page 51 Liquistation CSF48 System integration 7.3.4 EtherNet/IP With the fieldbus module 485 or the ETH module and the appropriate device version, you can communicate via EtherNet/IP. ‣ Connect the EtherNet/IP data cable to the RJ45 socket of module 485 or ETH.

  • Page 52: Operation Options

    Operation options Liquistation CSF48 Operation options Overview 8.1.1 Display and operating elements Display (with red display background in alarm condition) EH_CSF Navigator (jog/shuttle and press/hold function) 09:11:05 31.03.2015 Soft keys (function depends on menu) MODE A0025501  67 Overview of operation 8.1.2...

  • Page 53: Access To The Operating Menu Via The Local Display

    Liquistation CSF48 Operation options Access to the operating menu via the local display 8.2.1 Operating concept MODE MODE Turning the navigator: moving the cursor in the menu Pressing the soft key: selecting the menu directly Menu/Language MODE Turning the navigator: selecting a value (e.g. from a list)

  • Page 54: Configuration Options

    Operation options Liquistation CSF48 password. This password is set here: MenuSetupGeneral settingsExtended setupData managementChange lock password ‣ Choose whether you want to lock without or without a password.  The keys are locked. No more entries can be made. In the soft key bar, you will see symbol.
  • Page 55 Liquistation CSF48 Operation options 8.3.3 Numerical values • You are changing a variable. • The maximum and minimum values for this variable are shown on the display. • Set a value within this range. • Example: Menu/Operation/Display/Contrast Menu/...ration/Display/Contrast 8.3.4 Actions •...
  • Page 56 Operation options Liquistation CSF48 8.3.5 Free text • You are assigning an individual designation. • Enter a text. You can use the characters in the editor for this purpose (upper-case and lower-case letters, numbers and special characters). • Using the soft keys, you can: –...

  • Page 57: Commissioning

    Liquistation CSF48 Commissioning Commissioning Function check WARNING Incorrect connection, incorrect supply voltage Safety risks for staff and device malfunctions ‣ Check that all connections have been established correctly in accordance with the wiring diagram. ‣ Ensure that the supply voltage matches the voltage indicated on the nameplate.
  • Page 58 Commissioning Liquistation CSF48 9.2.3 Display behavior Menu/Operation/Display Function Options Info Contrast 5 to 95 % Adjust the screen settings to suit your working environment. Factory setting 50 % Backlight = Automatic The backlighting is switched off automatically Backlight Selection after a short time if a button is not pressed. It •...

  • Page 59: Basic Setup

    Liquistation CSF48 Commissioning Menu/Operation/Display Function Options Info Source of data Selection Select a data source. • None You can choose from connected sensors, Signal type = • Sensor inputs available controllers, current inputs, fieldbus Source of data • Binary input signals and mathematical functions.

  • Page 60: Sampling Programs

    Commissioning Liquistation CSF48 3. Set date: Correct the set date if necessary. 4. Set time: Correct the set time if necessary. 5. Number of bottles: Correct the set number of bottles if necessary. 6. Bottle volume: Correct the set bottle volume if necessary.
  • Page 61 Liquistation CSF48 Commissioning Advanced (1 sampling program with 1-24 sub-programs) Start condition: • Immediate activation, individual Stop condition: • Immediate times, multiple times, interval, • Program end • Date/time event, external start, • Continuous operation • Volume deactivation of sub-program 1 •...
  • Page 62 Commissioning Liquistation CSF48 5. Enter the Sampling volume per sample. (For version with vacuum pump, configure under Menu/Setup/General settings/Sampling .) 6. Select the Bottle change mode after number of samples or time for average samples. With the option "Bottle change after a time", you can enter the change time and bottle synchronization (None, 1st bottle change time, 1st time of change + bottle number).

  • Page 63: Operation

    Liquistation CSF48 Operation Operation 10.1 Display 10.1.1 Measuring mode ‣ To display the measured values, press the soft key MEAS in the start screen, or during operation press STAT under Measurement. Press the navigator button to change the mode There are various display modes: •...

  • Page 64: General Settings

    Operation Liquistation CSF48 Icon Location Description At measured value The measured value is influenced by a simulated value At measured value The displayed measured value is simulated (for sensors) Only pH or ORP measurement If two or more diagnostic messages occur simultaneously, only the icon for the message with the highest priority is shown on the display (for the order of priority according to NAMUR, →...
  • Page 65 Liquistation CSF48 Operation Menu/Setup/General settings Function Options Info Alarm delay 0 to 9999 s The system only displays the errors that are present longer than the set delay time. This Factory setting makes it possible to suppress messages that only occur briefly and are caused by normal process- specific fluctuations.
  • Page 66 Operation Liquistation CSF48 10.2.3 Hold settings Menu/Setup/General settings/Hold settings Function Options Info Settings automatic Hold Hold release time 0...600 s The hold is maintained for the duration of the delay time when you switch to the measuring Factory setting mode.
  • Page 67 Liquistation CSF48 Operation Menu/Setup/General settings/Logbooks Function Options Info Logbook program Selection All program cycles are recorded • Off Ring buffer • Ring buffer If the memory is full, the most recent entry • Fill up buffer automatically overwrites the oldest entry.
  • Page 68 Operation Liquistation CSF48 Menu/Setup/General settings/Logbooks Function Options Info Data logbooks You can create a maximum of 8 data logbooks. Logbook name Customized text, 20 characters Source of data Selection Select a data source for the logbook entries. You • Sensor inputs can choose from connected sensors, available •...
  • Page 69 Liquistation CSF48 Operation Menu/Setup/General settings/Logbooks Function Options Info Logbook name Customized text, 20 You can change the name here again. characters Scan time 00:00:01 to 01:00:00 As above Minimum interval between two entries Factory setting Format: HH:MM:SS 00:01:00 Data logbook...
  • Page 70 Operation Liquistation CSF48 ../Finished: Execute this action.  Your new logbook now appears in the list of data logbooks. Select the data logbook with the name "01". If you selected Fill up buffer you can also decide whether you want to receive a diagnostic message in the event of memory overrun.
  • Page 71 Liquistation CSF48 Operation Menu/Setup/General settings/ Function Options Info Power failure Selection Decide how the sampler should react • Resume program when it is energized after a power • Stop program failure. Factory setting Resume program: Resume program • Time and flow-paced...
  • Page 72 Operation Liquistation CSF48 Menu/Setup/General settings/ Function Options Info Liquid detection Selection If "Semiautomatic" is selected, the • Automatic purge times and intake times can be • Semi automatic defined separately. • Off Off: Factory setting The definition of the purge times and...
  • Page 73 Liquistation CSF48 Operation Menu/Setup/General settings/ Function Options Info Alarm 0 to 10 If there is conductive fouling between the conductivity 1 and conductivity 2 Factory setting electrode, a diagnostic message is displayed when this level of fouling is reached. Pump tube life...
  • Page 74 Operation Liquistation CSF48 Menu/Setup/General settings/ Function Options Info Cooling control Selection The temperature regulator is switched • Standard operation off for a certain time if quick cool- • Quick cool down down is selected. Factory setting Standard operation Defrosting The automatic defrosting system is preset at the factory. The following menu items can only be viewed and changed in the Expert mode.
  • Page 75 Liquistation CSF48 Operation Menu/Setup/(General settings or Inputs<Sensor channel>)/Extended setup/Diagnostics settings/Diag. behavior Function Options Info Status signal Selection The messages are divided into different error • Maintenance (M) categories in accordance with NAMUR NE 107. • Out of specification (S) Decide whether you want to change a status •...
  • Page 76 Operation Liquistation CSF48 PROFIBUS DP Menu/Setup/General settings/Extended setup/PROFIBUS Function Options Info Enable Selection You can switch off communication at this point. • Off The software can then only be accessed via local • On operation. Factory setting Termination Read only If the device is the last in the bus, you can terminate via the hardware.
  • Page 77 Liquistation CSF48 Operation Menu/Setup/General settings/Extended setup/Modbus Function Options Info Settings Transmission Mode Selection The transmission mode is displayed depending • TCP on the version ordered. • RTU In the case of RS485 transmission, you can • ASCII choose between RTU and ASCII . There are no choices for Modbus-TCP.
  • Page 78 Operation Liquistation CSF48 EtherNet/IP Menu/Setup/General settings/Extended setup/Ethernet Function Options Info Enable Selection You can switch off communication at this point. • Off The software can then only be accessed via local • On operation. Factory setting Settings Link settings Selection Transmission methods of the communication •...
  • Page 79 Liquistation CSF48 Operation Web server Menu/Setup/General settings/Extended setup/Webserver Function Options Info Webserver Selection You can switch off communication at this point. • Off The software can then only be accessed via local • On operation. Factory setting Webserver TCP Port 80...
  • Page 80 Operation Liquistation CSF48 Saving the setup Saving the setup gives you the following advantages: • Copying settings for other devices • Quick and easy switching between various setups, e.g. for different user groups or for recurring sensor type change • Restoring a tried-and-tested setup, e.g. if you have changed a lot of settings and no longer know what the original settings were 1.
  • Page 81 Liquistation CSF48 Operation 5. Select OK to confirm, or cancel the operation and assign a new file name.  Your setup is saved on the SD card in the "Device" folder. You cannot upload the exported setup to the device again. You must use the Save setup function for this purpose.

  • Page 82: Programming

    Operation Liquistation CSF48 10.3 Programming The following box provides an overview of the differences between the Basic, Standard and Advanced program types. Basic (1 sampling program) Start condition: • Immediate activation Stop condition: • Immediate • Time-paced, volume-paced or • Program end •...
  • Page 83 Liquistation CSF48 Operation Sampling mode Basic program type Standard program type Advanced program type External signal External signal External signal Fieldbus (optional) Peristaltic pump Flow proportional Flow proportional Flow proportional sampling/time sampling/time override sampling/time override override (CTVV) (CTVV) (CTVV) The graphic below explains the various ways sampling can be controlled on the basis of a...
  • Page 84 Operation Liquistation CSF48 The following table explains the various types of sampling using specific examples. Type of sampling Example Info Time-paced • Sampling interval: 5 min This type of sampling remains • Sampling volume: 50 ml constant over time and does not •...
  • Page 85 Liquistation CSF48 Operation Type of sampling Example Info Time/flow-paced (only Controlled via current input Samples are taken at set intervals possible with peristaltic • Signal: 0 to 20 mA with a variable sampling volume. pump) Time/flow-paced • Sampling interval: 10 min The sampling volume is calculated •...
  • Page 86 Operation Liquistation CSF48 Specific bottles can be assigned specific filling times with the bottle synchronization function. For example, bottle 1 is to be filled from midnight to 2 a.m., bottle 2 from 2 a.m. to 4 a.m. etc.. The following options are available for this: •...
  • Page 87 Liquistation CSF48 Operation Menu/Setup/Sampling programs Function Options Info Setup program A list of all the programs created is displayed. For this reason, it is often helpful to add a "B" for Basic in the program name. Program1, which is supplied with the device, is displayed, as is a list of all the programs already created (Basic, Standard or Advanced programs).
  • Page 88 Operation Liquistation CSF48 Menu/Setup/Sampling programs Function Options Info Bottle volume 0 to 100000 ml Set the bottle volume. The preset value depends on the bottle configuration Factory setting configured. The bottle volume is always 30 l • 30000 ml for individual containers. The preset value •...
  • Page 89 Liquistation CSF48 Operation Settings with a time-paced Basic program Settings with the Basic program type with 1 bottle Sampling mode = Time paced CTCV Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Sampling interval 00:01:00 ... 99:59:00 Set the sampling interval. (for version with vacuum pump or...
  • Page 90 Operation Liquistation CSF48 Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Bottle synchronization Selection None • None The sampling and bottle change times are • 1. bottle change time not synchronized. • 1. Time of change + 1. bottle change time bottle number Sampling starts with the first bottle.
  • Page 91 Liquistation CSF48 Operation Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Assignment bin. output Selection Assignment of the binary output to the • No binary output program cycle. configured • Binary output Sx Factory setting No binary output configured Inputs Settings for the inputs can be made as described in the "Inputs"...
  • Page 92 Operation Liquistation CSF48 Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Samples per bottle 1 ... 9999 Set the number of samples. If the bottle is full beforehand based on the Factory setting calculated level, the system prevents more samples being added to the bottle. Such samples are logged as failed samples in the program logbook.
  • Page 93 Liquistation CSF48 Operation Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Sample at start Selection • Yes The first sample is taken when the program • No is started. Factory setting The system waits for the interval to elapse before the first sample is taken.
  • Page 94 Operation Liquistation CSF48 Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Dosing volume (for version with Factory setting Set the dosing volume or the sampling vacuum pump or sampling Vacuum pump: volume. assembly) 20 to 350 ml In the version with a vacuum pump or...
  • Page 95 Liquistation CSF48 Operation Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Start date 01.01.2000 ... 31.12.2099 Set the start date for the sampling program. The format depends on the option Factory setting configured under general settings. DD.MM.YYYY Start time 00:00:00 ... 23:59:59 Set the time when the sampling program is started.
  • Page 96 Operation Liquistation CSF48 Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Multiplier 1 to 10 You can change the sampling volume using (for version with vacuum pump or the multiplier. For example, if the dosing Factory setting sampling assembly) volume is set to 200 ml, set the multiplier to 2 for a sampling volume of 400 ml.
  • Page 97 Liquistation CSF48 Operation Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Having selected Start condition Immediate Sample at start Selection • Yes The first sample is taken when the program • No is started. Factory setting The system waits for the interval to elapse before the first sample is taken.
  • Page 98 Operation Liquistation CSF48 Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info If is selected: Sampling volume input Binary input Sampling volume 10 to 10000 ml Set the sampling volume. The dosing accuracy and the repeatability of Factory setting a sample volume < 20 ml can vary, 20 ml depending on the specific application.
  • Page 99 Liquistation CSF48 Operation Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Stop condition Selection Program end • Program end The device stops sampling automatically • Continuous once it has run through the set program. Factory setting Continuous Program end The device runs through the set program continuously in an infinite loop.
  • Page 100 Operation Liquistation CSF48 Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Bottle change mode Selection The bottle can be changed after a specific • Number of samples number of samples, after a time or by an • Time external signal. • External signal...
  • Page 101 Liquistation CSF48 Operation Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Assignment bin. output Selection Assignment of the binary output to the • No binary output program cycle. configured • Binary output Sx Factory setting No binary output configured Inputs Settings for the inputs can be made as described in the "Inputs"...
  • Page 102 Operation Liquistation CSF48 Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Start condition Selection The sampling program can be started either • Immediate immediately or at a specific, configurable • Date/time time. Factory setting Immediate Having selected Start condition Immediate Sample at start Selection •...
  • Page 103 Liquistation CSF48 Operation Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Bottle change mode Selection The bottle can be changed after a specific • Number of samples number of samples, after a time or by an • Time external signal. • Number of samples...
  • Page 104 Operation Liquistation CSF48 Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Stop condition Selection Program end • Program end The device stops sampling automatically • Continuous once it has run through the set program. Factory setting Continuous Program end The device runs through the set program continuously in an infinite loop.
  • Page 105 Liquistation CSF48 Operation Menu/Setup/Sampling programs Function Options Info Start condition Selection The sampling program can be started either • Immediate immediately, at a specific, configurable time, • Date/time or when a certain totalized flow is reached. • Volume Factory setting...
  • Page 106 Operation Liquistation CSF48 Menu/Setup/Sampling programs Function Options Info Sampling mode Selection Time paced CTCV • Time paced CTCV A constant sampling volume is taken at • Flow paced VTCV steady intervals. • Time/flow paced CTVV Flow paced VTCV • External signal...
  • Page 107 Liquistation CSF48 Operation Menu/Setup/Sampling programs Function Options Info Repetition mode Selection Daily interval • Daily interval Specify whether the subprogram should be • Weekly interval repeated every day. • Days of week Weekly interval Factory setting Specify whether the subprogram should be Daily interval repeated every week.
  • Page 108 Operation Liquistation CSF48 Menu/Setup/Sampling programs Function Options Info Sample at disable Selection Specify whether a sample should be taken • Yes when the subprogram is disabled. For • No example, with intervals, a sample is taken at the end of every activation interval.
  • Page 109 Liquistation CSF48 Operation Programming example: Program switchover The following example explains how to program a program change in the Standard program. Flow-paced sampling • Daily average sample • From Monday to Friday Time-paced sampling • In a composite container • On Saturday and Sunday...
  • Page 110 Operation Liquistation CSF48 Menu/Setup/Sampling programs/Setup program/New Function Entry for sample program Wednesday Thursday Friday Saturday Sunday Sample at enable Sample at disable "SAVE" - saves the "MO - FR" subprogram "ESC" - "ESC" Setup subprogram: SAT - SUN Edit Sampling mode...
  • Page 111 Liquistation CSF48 Operation Settings for the Advanced program Menu/Setup/Sampling programs Function Options Info Setup program A list of all the programs created is displayed. For this reason, it is often helpful to add an "S" for Standard in the program name.
  • Page 112 Operation Liquistation CSF48 Menu/Setup/Sampling programs Function Options Info Start volume input Selection Select the start volume input. The binary • No flow input configured input or the current input must be • Binary input S:x configured for this function. Only the inputs •...
  • Page 113 Liquistation CSF48 Operation Menu/Setup/Sampling programs Function Options Info Stop time 00:00:00 ... 23:59:59 Set the time when the sampling program is stopped. The format depends on the option Factory setting configured under general settings. HH:MM:SS (24h) Having selected Stop condition External signal...
  • Page 114 Operation Liquistation CSF48 Menu/Setup/Sampling programs Function Options Info Dosing volume Vacuum pump: 20 to 350 ml Depending on the version, set the dosing (for version with vacuum Peristaltic pump: 10 to 10000 volume or the sampling volume pump or sampling...
  • Page 115 Liquistation CSF48 Operation Menu/Setup/Sampling programs Function Options Info Enable subprogram Selection Immediate • Immediate The subprogram is enabled immediately. • Individual dates Individual dates • Repeating date Set the start and stop dates for enabling the • Interval subprogram. • Event Repeating date •...
  • Page 116 Operation Liquistation CSF48 Menu/Setup/Sampling programs Function Options Info Measured value Options (depends on sensor/data source) • None • Totalized flow • Current • Temperature • PROFIBUS AO 0x Factory setting None Operating mode Selection Type of limit value monitoring: • Upper limit •...
  • Page 117 Liquistation CSF48 Operation Menu/Setup/Sampling programs Function Options Info Activation input Selection Select the input for start of the subprogram. • No program part start input The binary input must be configured for this configured function. Only the configured inputs are •...
  • Page 118 Operation Liquistation CSF48 Menu/Setup/Sampling programs Function Options Info Bottle synchronization Selection Specific bottles can be assigned specific • None filling times with the bottle synchronization • 1. bottle change time function. For example, bottle 1 is to be filled • 1. Time of change + bottle from midnight to 2 a.m., bottle 2 from 2 a.m.
  • Page 119 Liquistation CSF48 Operation A0014126  70 Event-controlled sampling pH value: 8.0 pH value Sampling into individual bottles when pH value > 8.0 Sampling into composite container when pH value < 8.0 Menu/Setup/Sampling programs/Setup program/New Function Entry for sample program Advanced...
  • Page 120 Operation Liquistation CSF48 Menu/Setup/Sampling programs/Setup program/New Function Entry for sample program Multiple bottles Enable subprogram Event Start condition No delay Activation event Number of events Event Editor 1 Source of data CH1: 1:1 pH glass Measured value Operating mode Upper limit Limit value pH 8.00...
  • Page 121 Liquistation CSF48 Operation Menu/Setup/Sampling programs/Setup program/New Function Entry for sample program Start condition Date/time Start date DD.MM.YYYY e.g. 03.06.2010 Start time HH:MM:SS e.g. 12:00:00 Stop condition Continuous Setup subprogram: New Programpart "SAVE" - saves the "VD1" subprogram Setup subprogram: New Programpart "SAVE"...
  • Page 122 Operation Liquistation CSF48 Menu/Setup/Sampling programs/Setup program/New Function Entry for sample program Bottle change mode Time Time interval 06:00 Multiple bottles Enable subprogram Event Start condition No delay Activation event Number of events Event Editor 1 Source of data Current input S:1...

  • Page 123: Inputs

    %0V. In the simplest scenario, this could be the name of the measuring channel, for example. 10.4 Inputs As standard, Liquistation CSF48 has: • Two binary inputs • Two current inputs • Galvanically isolated from one another 10.4.1...
  • Page 124 Operation Liquistation CSF48 With the CSF48, the power supply of 24 V DC from the terminal block in the connection compartment of the sampler can be used for floating contacts (see the "Electrical connection" section). Menu/Setup/Inputs Function Options Info Binary input S:x...
  • Page 125 Liquistation CSF48 Operation Menu/Setup/Inputs Function Options Info Interval Selection Daily • Daily If a daily interval is selected, set the Time • Weekly menu item. • Monthly Weekly Factory setting If a weekly interval is selected, set the Day Daily of week and the Time menu item.
  • Page 126 Operation Liquistation CSF48 Menu/Setup/Inputs Function Options Info Interval Selection Daily • Daily If a daily interval is selected, set the Time • Weekly menu item. • Monthly Weekly Factory setting If a weekly interval is selected, set the Day Daily of week and the Time menu item.
  • Page 127 Liquistation CSF48 Operation Menu/Setup/Inputs Function Options Info Operation Selection No operation • No operation No action is executed. • Start sampling Start sampling • Program start A pulse triggers sampling. • Program stop Program start • Program duration A pulse starts a program.
  • Page 128 Operation Liquistation CSF48 Menu/Setup/Inputs Function Options Info Signal slope Selection Preselect the level change of the signal. --> • Low-High If Low-High is selected, the high level brings • High-Low about the corresponding setting. Factory setting Low-High Having selected Input mode Armature end position detection (only for version with sampling assembly)
  • Page 129 Liquistation CSF48 Operation Menu/Setup/Inputs Function Options Info Unit of totalized flow Selection Select the unit for the totalized flow. • l • m³ • cf • gal Factory setting m³ Meas. value format Factory setting Specify the number of decimal places for the flow.

  • Page 130: Outputs

    Operation Liquistation CSF48 Menu/Setup/Inputs Function Options Info Lower range value -20 ... 10000 Enter a value for the start of the measuring range. 0/4 mA is assigned to this value as Factory setting per your specifications. -20 ... 10000 Enter a value for the end of the measuring range.
  • Page 131 Liquistation CSF48 Operation Menu/Setup/Outputs Function Options Info Event Selection Program enabled • Program enabled A permanent signal is switched when the • End of program sampling program starts. • Sampling start End of program • End of sampling A pulse or permanent signal is switched •...
  • Page 132 Operation Liquistation CSF48 Menu/Setup/Outputs Function Options Info Operating mode Selection as assigned • as assigned If this option is selected, the diagnostics • Namur M messages which you have individually • Namur S assigned to the binary output are output via •...
  • Page 133 Liquistation CSF48 Operation Menu/Setup/Outputs/Current output x:y Function Options Info Measured value Selection The measured value you can select depends on • None the option selected under Source of data . • Depends on the Source of data Factory setting None ...
  • Page 134 Operation Liquistation CSF48 Source of data Measured value Selection • Temperature • pH • Ammonium • Nitrate • Potassium • Chloride TU/TS Selection • Temperature • Turbidity g/l (only TU/TS) • Turbidity FNU (only TU/TS) • Turbidity Formazine (only TU) •...
  • Page 135 Liquistation CSF48 Operation Menu/Setup/Outputs/Alarm relay or relay at channel no. Function Options Info Function Selection The following functions depend on the option • Off selected. • LimitSwitch These versions are illustrated individually in the • Controller following sections to provide a clearer •...
  • Page 136 Operation Liquistation CSF48 Function = Diagnostics Function Options Info Operating mode Selection as assigned • as assigned If this option is selected, the diagnostic messages • Namur M which you have individually assigned to the relay • Namur S are output via the relay.
  • Page 137 Liquistation CSF48 Operation 10.5.5 PROFIBUS DP Device variables (device → PROFIBUS) Specify which process values should be mapped to the PROFIBUS function blocks and are thereby available for transmission via PROFIBUS communication. You can define a maximum of 16 device variables (AI Blocks).

  • Page 138: Additional Functions

    Operation Liquistation CSF48 2. Choose the measured value which should be output. 3. Define how the device should behave in the event of a "Hold" . (Configuration options of Source of data, Measured value and Hold behavior) →  133 4.
  • Page 139 Liquistation CSF48 Operation Source of data Measured value Oxygen (amp.) Selection • Temperature Oxygen (opt.) • Partial pressure • Concentration liquid • Saturation • Raw value nA (only Oxygen (amp.)) • Raw value μs (only Oxygen (opt.)) Cond i Selection •...
  • Page 140 Operation Liquistation CSF48 Menu/Setup/Additional functions/Limit switches/Limit switch 1 ... 8 Function Options Info Cleaning program Selection Use this function to choose the cleaning instance • None which should be started when the limit switch is • Cleaning 1 ... 4 active.
  • Page 141 Liquistation CSF48 Operation Menu/Setup/Additional functions/Limit switches/Limit switch 1 ... 8 Function Options Info Range lower value Settings depend on the Operating mode = Out of range check or In measured value range check Range upper value A0028524  72 Range monitoring outside (A) and within (B) a range (without hysteresis and switch-on delay)
  • Page 142 Operation Liquistation CSF48 Menu/Setup/Additional functions/Limit switches/Limit switch 1 ... 8 Function Options Info Delta value Settings depend on the Operating mode = Change rate measured value The slope of the measured value (MV) is monitored in this mode. Delta time...
  • Page 143 Liquistation CSF48 Operation Standard cleaning Standard cleaning involves cleaning a sensor with compressed air, for instance, as performed with the ion-selective sensor CAS40D (connection of the cleaning unit for CAS40D →  41). Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4/Standard clean Function...
  • Page 144 Operation Liquistation CSF48 Programming example: regular cleaning with acid and base Limit switch Duration [s] Assembly Water Acid Alkali ES1 0 (Assembly in "Measure" position) ES1 1 (Assembly in "Service" position) ES1 1 ES1 1 ES1 1 ES1 1 ES1 1...
  • Page 145 Liquistation CSF48 Operation Other settings and manual cleaning Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4 Function Options Info Start signal Selection In addition to cyclic cleaning, you can also use an • None input signal to start event-controlled cleaning. • Fieldbus signals Choose the trigger for such a cleaning process •...
  • Page 146 Operation Liquistation CSF48 The following hardware changes have already been made: R1 R2 R3 R4 Control of cleaning valve via relay R4 for dosing A0025513  75 Cleaning valve chamber rinsing. CSFxx CSFxx Binary output S:2 is configured for "End of sampling".
  • Page 147 Liquistation CSF48 Operation MenuSetup/Inputs/Outputs Function Entry for sample program Having selected input variable Binary output Mode Event Factory setting: Off Having selected input variable Event: Slope of signal Low-High Factory setting: Low-High. Event End of sampling A pulse is switched when sampling has ended.
  • Page 148 Operation Liquistation CSF48 MenuSetup/Inputs/Additional functions/Cleaning/Cleaning 1/Chemoclean Plus/ChemoCleanPlus setup Function Entry for sample program Outputs OutputRelay Cleaning Assignment Cleaning 1 - Out 1 Press the navigator to confirm. 4. Please check the function in Menu/Setup/Output/Relay %0V . 10.6.4 Other settings and manual cleaning Menu/Setup/Additional functions/Cleaning/Cleaning 1 ...
  • Page 149 Liquistation CSF48 Operation To calculate a difference, you must use two measured values with the same engineering unit. Menu/Setup/Additional functions/Mathematical functions/MF1 to 6/Mode = Difference Function Options Info Calculation Selection On/off switch for the function • Off • On Factory setting...
  • Page 150 Operation Liquistation CSF48 rH value To calculate the rH value, a pH sensor and an ORP sensor must be connected. It is irrelevant whether you are using a pH glass sensor, an ISFET sensor or the pH electrode of an ISE sensor.
  • Page 151 Liquistation CSF48 Operation Dual conductivity You can subtract two conductivity values and use the result, for example, to monitor the efficiency of an ion exchanger. Menu/Setup/Additional functions/Mathematical functions/MF1 to 6/Mode = Dual conductivity Function Options Info Calculation Selection On/off switch for the function •...
  • Page 152 Operation Liquistation CSF48 Calculated pH value The pH value can be calculated from the measured values of two conductivity sensors under certain conditions. Areas of application include power stations, steam generators and boiler feedwater. Menu/Setup/Additional functions/Mathematical functions/MF1 to 6/Mode = pH calculation from...
  • Page 153 Liquistation CSF48 Operation linked sensor channel. For current outputs and limit switches to be controlled by the MRS, they must be linked to the MRS set, not to the measuring channel. Current outputs and limit switches can be linked to an MRS set. This MRS set gives you the measured value and the associated turn down (current outputs) or the range for limit value monitoring (limit switches).
  • Page 154 Operation Liquistation CSF48 Menu/Setup/Additional functions/Measuring range switch Function Options Info Measuring range 00 ... Select the MRSs; a maximum of 4 are possible. The submenus are identical for each and thus are displayed only once. Operating mode Selection Selection depends on the sensor used: •...

  • Page 155: Diagnostics And Troubleshooting

    Liquistation CSF48 Diagnostics and troubleshooting Diagnostics and troubleshooting 11.1 General troubleshooting The sampler continuously monitors its functions itself. The color of the display background changes to red if a diagnostic message for error category "F" occurs. The LED beside the display flashes red if a diagnostic message for error category "M"...

  • Page 156: Diagnostic Information On Local Display

    Diagnostics and troubleshooting Liquistation CSF48 Problem Possible cause Tests and/or remedial measures Connection not tight/ • Check hoses/connections sampling hose drawing in • Check routing of the sampling hose Bottles not filling correctly • Incorrect distribution selected in operation • Calibrate the distribution arm Distribution arm stops •...

  • Page 157: Adapting The Diagnostic Information

    Liquistation CSF48 Diagnostics and troubleshooting 11.5 Adapting the diagnostic information 11.5.1 Classification of diagnostics messages In the DIAG/Diagnostics list menu you can find more detailed information on the current diagnostic messages displayed. In accordance with Namur specification NE 107, the diagnostic messages are characterized •...

  • Page 158: Overview Of Diagnostic Information

    Diagnostics and troubleshooting Liquistation CSF48 Menu/Setup/../Extended setup/Diagnostics settings/Diag. behavior Function Options Info List of diagnostic messages Select the message to be changed. Only then can you make the settings for this message. Diag. code Read only Diagnostic message Selection You can deactivate or reactivate a diagnostic •...
  • Page 159 Liquistation CSF48 Diagnostics and troubleshooting Message Factory settings Tests or remedial action Firmware failure Internal device error Update the software Firmware incomp. Contact the Service Department Firmware failure Replace the backplane (Service) Electronics module Electronics module defective Replace the module...
  • Page 160 Diagnostics and troubleshooting Liquistation CSF48 Message Factory settings Tests or remedial action Temperature sensor Temperature sensor PT3 for ambient temperature measurement is defective. • Winter operation regulation not possible • Sampling and distribution arm blocked to protect against freezing Disable winter operation under Setup/...
  • Page 161 Liquistation CSF48 Diagnostics and troubleshooting Message Factory settings Tests or remedial action Liquid sensor Capacitance sensor adjusted incorrectly or defective • No medium detection possible in the dosing glass • No sampling possible Clean sensor Contact the Service Department Read sub-program...
  • Page 162 Diagnostics and troubleshooting Liquistation CSF48 Message Factory settings Tests or remedial action Cooling system Climate control module defective Replace the climate control module Contact the Service Department Fan defective Ventilator defective Replace the ventilator Contact the Service Department Pump hose warning...
  • Page 163 Liquistation CSF48 Diagnostics and troubleshooting Message Factory settings Tests or remedial action Overfill check Total capacity of bottle reached No further sampling to current bottle is triggered ‣ If desired, make changes to the sampling program under Select sampling program...
  • Page 164 Diagnostics and troubleshooting Liquistation CSF48 Message Factory settings Tests or remedial action ‣ Writing backup Wait for the write process to be finished ‣ Reading backup Wait Output below limit Reasons • Sensor in air Output above limit • Air pockets in assembly •...
  • Page 165 Liquistation CSF48 Diagnostics and troubleshooting Message Factory settings Tests or remedial action Pump bracket open The pump bracket is detected as open • Pump bracket open • Reed contact defective Close the pump bracket Contact the Service Department Armature cycle...
  • Page 166 Diagnostics and troubleshooting Liquistation CSF48 Message Factory settings Tests or remedial action Winter operation Winter operation active Outside temperature too low No sampling No sample Sample intake not possible • Suction line clogged • Suction height too high Check suction line and suction strainer Ensure suitable suction height (<...

  • Page 167: Pending Diagnostic Messages

    Liquistation CSF48 Diagnostics and troubleshooting Message Factory settings Tests or remedial action Device restart Device reset ChemoClean Failsafe No feedback signal detected within the configured period. Check the application Check the wiring Extend the duration Deviation limit Redundancy: limit value of percentage deviation exceeded CO2 conc.

  • Page 168: Logbooks

    Diagnostics and troubleshooting Liquistation CSF48 11.9 Logbooks 11.9.1 Available logbooks Types of logbooks • Logbooks physically available (all apart from the overall logbook) • Database view of all logbooks (=overall logbook) Logbook Visible in Max. Can be Logbook Entries Can be...
  • Page 169 Liquistation CSF48 Diagnostics and troubleshooting DIAG/Logbooks Function Options Info Configuration events Chronological list of the configuration events. Show Events are displayed Select a particular event to display more detailed information. Go to date User entry Use this function to go directly to a specific time •...
  • Page 170 Diagnostics and troubleshooting Liquistation CSF48 DIAG/Logbooks Function Options Info Data logbooks Chronological list of the data logbook entries for sensors Data logbook 1 ... 8 This submenu is available for each data logbook <Logbook name> that you have set up and activated.
  • Page 171 Liquistation CSF48 Diagnostics and troubleshooting 11.9.3 Program logbook Entry Example Info Timestamp 05.05.2010 12:40 Time stamp - the start time in the case of sampling Event BasicPrgStart Power on --> Time the device is started Power failure --> Time the power failed (to the minute) BasicPrgStart, StdPrgStart -->...
  • Page 172 Diagnostics and troubleshooting Liquistation CSF48 Entry Example Info Start date 05.05.2010 Field only populated if Start mode = Date/ Time: --> The start date is displayed Stop mode Program end The program stop setting is displayed: • Program end --> when the program ends •...

  • Page 173: 11.10 Device Information

    Liquistation CSF48 Diagnostics and troubleshooting Menu/...rogram logbook/Overview hh:mmbt Smpn.s n.f ml Q 11:02 11:02 0 10 0.000000 11:12 0 10 0.000000 A0016750-EN Column User interface Info hh:mm The time the first sample was transferred to the bottle is displayed. The bottle number is displayed.
  • Page 174 Diagnostics and troubleshooting Liquistation CSF48 DIAG/System information Function Options Info FMSY1 proj. version Read only Current version HART Read only HART-specific information • Bus address The unique address is linked to the serial only with the HART option • Unique address number and is used to access devices in a •...

  • Page 175: 11.11 Simulation

    Liquistation CSF48 Diagnostics and troubleshooting 11.10.2 Sensor information ‣ Select the channel you want from the list of channels. Information in the following categories is displayed: • Extreme values Extreme conditions to which the sensor was previously exposed, e.g. min./max.
  • Page 176 Diagnostics and troubleshooting Liquistation CSF48 DIAG/Simulation Function Options Info Meas. inputs Simulation of a measured value (only for sensors) Channel : parameter This menu appears once for each measuring input. Simulation Selection If you simulate the measured value, this is •...

  • Page 177: 11.12 Device Test

    Liquistation CSF48 Diagnostics and troubleshooting 11.12 Device test Endress+Hauser...
  • Page 178 Diagnostics and troubleshooting Liquistation CSF48 Menu/Diagnostics/Systemtest Function Options Info Power Supply Read only The current supply voltage is displayed. Cooling system (only for version with sample compartment temperature regulation) Check cooling Power supply Read only The current supply voltage is displayed.
  • Page 179 Liquistation CSF48 Diagnostics and troubleshooting Menu/Diagnostics/Systemtest Function Options Info Pump purge Action Pump purge, to stop Read only press ESC Current pump Read only operating time Power supply Read only The current supply voltage is displayed. With AC power supply: 24 V ±0.5 V...

  • Page 180: 11.13 Resetting The Measuring Device

    Diagnostics and troubleshooting Liquistation CSF48 Menu/Diagnostics/Systemtest Function Options Info -> Both "No" at the start Medium LF2 Read only -> If "Yes", clean LF2 Inline sampling Action (only for version with sampling assembly) Sampling activated, to stop Read only press ESC...

  • Page 181: 11.15 Status Of Inputs/Outputs

    Liquistation CSF48 Diagnostics and troubleshooting • Sample totalizer (for version with peristaltic pump): Number of all samples taken and sample errors • Pump tube life (for version with peristaltic pump): Displays how old the tube is in days, hours and minutes •...

  • Page 182: 11.16 Firmware History

    Diagnostics and troubleshooting Liquistation CSF48 11.16 Firmware history Date Version Changes to firmware Documentation 03/2016 01.06.00 Expansion BA00444C/07/EN/19.16 • Heartbeat BA00486C/07/EN/02.13 • "Ensure activation" switch with subprogram activation BA01245C/07/EN/03.16 "Interval" ("Bavarian sampling") • Binary input can switch sampling to the hold state Improvement •...
  • Page 183 Liquistation CSF48 Diagnostics and troubleshooting Date Version Changes to firmware Documentation 04/2013 01.04.00 Expansion BA00465C/07/EN/15.13 • Conductivity: BA00470C/07/EN/15.13 – Measuring range switching BA00492C/07/EN/15.13 – Temperature compensation ISO 7888 at 20 °C BA00493C/07/EN/15.13 • Support for DIO module SD01068C/07/EN/01.12 – Triggering of external hold –...
  • Page 184 Diagnostics and troubleshooting Liquistation CSF48 Date Version Changes to firmware Documentation 06/2012 01.03.01 Improvement BA00444C/07/EN/15.12 • Hold via soft key BA00445C/07/EN/15.12 • Global or channel-specific hold stops automatic cleaning. BA00450C/07/EN/15.12 However, manual cleaning can be started. BA00451C/07/EN/14.11 • Adapted factory settings BA00486C/07/EN/01.11...
  • Page 185 Liquistation CSF48 Diagnostics and troubleshooting Date Version Changes to firmware Documentation 04/2011 01.02 Expansion BA443C/07/EN/14.11 • Support for additional sensors: BA463C/07/EN/14.11 – Chlorine BA464C/07/EN/14.11 – ISE BA467C/07/EN/14.11 – SAC – Interface • HART Communication • Mathematics functions Improvement • Modified software structures •...

  • Page 186: Maintenance

    Replacing wear parts Wear parts are replaced by Endress+Hauser Service at one- and two-year intervals. Please contact your local sales center in this regard. Endress+Hauser offers its customers a maintenance contract. A maintenance contract increases the operational safety of your device and reduces your staff' s workload.

  • Page 187: Calibration

    Liquistation CSF48 Maintenance 12.2 Calibration 12.2.1 Sensors • Sensors with Memosens protocol are calibrated at the factory. • Users must decide whether the process conditions present require calibration during initial commissioning. • Additional calibration is not required in many standard applications.
  • Page 188 Maintenance Liquistation CSF48 A0013896  78 Vacuum pump Outflow hose Dosing glass Dosing chamber cover Air hose connection Lock for intake hose Thread adapter nut for intake hose 1. Check the sample volume set under Menu/Setup/General settings/Sampling/Dosing volume. 2. Release the thread adapter nut on the intake hose (item 6).
  • Page 189 Liquistation CSF48 Maintenance 4. Reinstall the parts in reverse order. Make sure that the contacts of the conductivity sensors are in the correct position. 5. Check that the dosing tube is set correctly by triggering manual sampling. Capacitance sensor (Only for version with vacuum pump) The capacitance sensor has already been preset at the factory for water.

  • Page 190: Replacing The Pump Tube

    Maintenance Liquistation CSF48 Proceed as follows to calibrate: Menu/Calibration active Function Options Info Sample volume 1-point calibration Distributor position Selection Select the distributor position. • Front • Bottle x • Back Sample volume 20 to 2000 m Set the sample volume.
  • Page 191 Liquistation CSF48 Maintenance Opening the peristaltic pump Retainer Pump tubing Fastening clip Pump bracket Pump head cover Positioning pin Knurled head screw A0014115  81 Opening the peristaltic pump 1. Take the sampler out of service by pausing a program that is currently running.

  • Page 192: Cleaning

    Maintenance Liquistation CSF48 8. To avoid incorrect metering, reset the tube life to zero under Menu/Diagnostics/ Operating time information/Pump tube life using the "Reset" function. Calibrate the sample volume each time you replace a pump tube.→  187 12.4 Cleaning 12.4.1...
  • Page 193 Liquistation CSF48 Maintenance A0013896  83 Vacuum pump Outflow hose Dosing glass Dosing chamber cover Air hose connection Lock for intake hose Thread adapter nut for intake hose 1. Release the thread adapter nut on the intake hose (item 6).
  • Page 194 Maintenance Liquistation CSF48 A0014004  84 Version with peristaltic pump Pump tubing Pressure sensor Hose connection 1. Release the sample supply at the tube connection (item 3). 2. Connect a container containing clear water to the tube connection. 3. Remove the bottles from the sample compartment.
  • Page 195 Liquistation CSF48 Maintenance 3. Remove the pump tube. 4. Remove any silicone deposits on the roller and the flexible pump bracket. 5. Make sure the roller turns smoothly and evenly Version with sampling assembly Refer to Operating Instructions BA00499C for information on cleaning the sampling assembly.
  • Page 196 Maintenance Liquistation CSF48 12.4.4 Ventilator and liquefier A0013898  87 Cleaning the climate control module Liquefier Ventilator ‣ Clean the liquefier and ventilator with compressed air. 12.4.5 Digital sensors CAUTION Cleaning not switched off during calibration or maintenance activities Risk of injury due to medium or cleaning agent ‣...

  • Page 197: Replacing The Rechargeable Batteries

    Liquistation CSF48 Maintenance 3. If no damage is found, regenerate the sensor. Where necessary, store the sensor in a regeneration solution (→ sensor manual). 4. Recalibrate the sensor for reuse. 12.4.6 Assemblies Refer to the assembly operating manual for information on servicing and troubleshooting the assembly.

  • Page 198: Technical Support

    Maintenance Liquistation CSF48 A0014114  89 Replacing the rechargeable batteries Rechargeable batteries ‣ Replace the rechargeable batteries every three years with the following type of battery: Panasonic LC-R127R2PG1 12.6 Technical support We recommend the purchase and use of an SD card (see accessories). You can save the entire sampler configuration on the SD card (see "Data management"...

  • Page 199: Repairs

    Liquistation CSF48 Repairs Repairs 13.1 Spare parts Contact your Endress+Hauser Service if you have any questions regarding spare parts. 13.1.1 Peristaltic pump A0013813  90 Spare parts for version with peristaltic pump Item No. Description and contents Order number Spare parts kit...
  • Page 200 Repairs Liquistation CSF48 13.1.2 Vacuum pump A0013811  91 Spare parts for version with vacuum pump (view in front of pump holder) A0013812  92 Spare parts for version with vacuum pump (view behind pump holder) Item No. Description and contents...
  • Page 201 Liquistation CSF48 Repairs Item No. Description and contents Order number Spare parts kit Capacitance dosing chamber flange, complete 71103166 Dosing chamber inlet with sealing ring, 71111006 intermediate ring and pipe clamp Air filter for vacuum pump, 2 pcs. hose, silicone, 71103283 320 mm (12.6")
  • Page 202 Repairs Liquistation CSF48 A0017993  94 Spare parts for version with sampling assembly (view in front of carrier plate) Item No. Description and contents Order number Spare parts kit Valve assembly for compressor 71160057 Valve assembly 71160059 Hose gland 71160063...

  • Page 203: Return

    The product must be returned if repairs or a factory calibration are required, or if the wrong product was ordered or delivered. As an ISO-certified company and also due to legal regulations, Endress+Hauser is obliged to follow certain procedures when handling any returned products that have been in contact with medium.

  • Page 204: Accessories

    Accessories Liquistation CSF48 Accessories The following are the most important accessories available at the time this documentation was issued. For accessories not listed here, please contact your service or sales office. Order no. Bottle tray + bottles + cover 71162811 Bottle tray + 2 x 3.8 liter (1.00 US gal.) glass + cover...
  • Page 205 Liquistation CSF48 Accessories Order no. Complete suction line 71111233 Suction line ID 10 mm (3/8"), PVC clear, reinforced fabric, length 10 m (33 ft), suction head V4A 71111234 Suction line ID 10 mm (3/8"), EPDM black, length 10 m (33 ft), suction head V4A 71111235 Suction line ID 13 mm (1/2"), PVC green, reinforced spiral wire, length 10 m (33 ft),...
  • Page 206 Accessories Liquistation CSF48 Order no. Communication; software 71128428 Activation code for digital HART communication 71135635 Activation code for PROFIBUS DP 71135636 Activation code for Modbus RS485 71135637 Activation code for Modbus TCP 71219871 Activation code for EtherNet/IP 71211288 Activation code for feedforward control...

  • Page 207: Measuring Cable

    Liquistation CSF48 Accessories Order no. Retrofit kits 71135639 Kit CM442/CM444/CM448/CSF48/CA80: extension module 2AI; 2 x 0/4 to 20 mA analog input 71140888 Upgrade kit CM442/CM444/CM448/CSF48; extension module 485; PROFIBUS DP (+ Ethernet configuration) 71140889 Upgrade kit CM442/CM444/CM448/CSF48/CA80; extension module 485; Modbus...
  • Page 208 Accessories Liquistation CSF48 Ceragel CPS71D • pH electrode with double-chamber reference system and integrated bridge electrolyte • Product Configurator on the product page: www.endress.com/cps71d Technical Information TI00245C Orbipore CPS91D • pH electrode with open aperture for media with high dirt load •...
  • Page 209 Liquistation CSF48 Accessories 14.2.4 pH ISFET sensors Tophit CPS441D • Sterilizable ISFET sensor for low-conductivity media • Liquid KCl electrolyte • Product Configurator on the product page: www.endress.com/cps441d Technical Information TI00352C Tophit CPS471D • Sterilizable and autoclavable ISFET sensor for food and pharmaceutics, process engineering •...
  • Page 210 Accessories Liquistation CSF48 Memosens CLS82D • Four-electrode sensor • With Memosens technology • Product Configurator on the product page: www.endress.com/cls82d Technical Information TI01188C 14.2.7 Oxygen sensors Oxymax COS22D • Sterilizable sensor for dissolved oxygen • With Memosens technology or as an analog sensor •...
  • Page 211 Liquistation CSF48 Accessories 14.2.10 Turbidity sensors Turbimax CUS51D • For nephelometric measurements of turbidity and solids in wastewater • 4-beam scattered light method • With Memosens technology • Product Configurator on the product page: www.endress.com/cus51d Technical Information TI00461C 14.2.11 SAC and nitrate sensors Viomax CAS51D •...

  • Page 212: Technical Data

    Technical data Liquistation CSF48 Technical data 15.1 Input Measured values → Documentation of the connected sensor Measuring ranges → Documentation of the connected sensor Input types • 2 analog inputs • 2 binary inputs + 4 binary inputs (optional) • 1 to 4 digital inputs for sensors with Memosens protocol (optional) 15.2...
  • Page 213 Liquistation CSF48 Technical data Communication • 1 service interface • Accessible via front panel connection (optional) • Commubox FXA291 (accessory) required for communication with the PC Output signal Depending on version: • 2 x 0/4 to 20 mA, active, galvanically isolated from one another and from the sensor circuits •...
  • Page 214 Technical data Liquistation CSF48 EtherNet/IP Signal encoding IEEE 802.3 (Ethernet) Data transmission rate 10/100 MBd Galvanic isolation Connection RJ45 IP address DHCP (default) or configuration via menu 15.6 Current outputs, active Span 0 to 23 mA 2.4 to 23 mA for HART communication...
  • Page 215 Liquistation CSF48 Technical data 15.7 Relay outputs Electrical specification Relay types • 2 x changeover contact, coupled with binary output (optional) • 1 single-pin changeover contact (alarm relay) • 1 relay card with 2 or 4 relays (optional) Relay switching capacity...
  • Page 216 Technical data Liquistation CSF48 PROFIBUS DP Manufacturer ID Device type 155C Profile version 3.02 GSD files www.endress.com/profibus Device Integration Manager DIM Output values Supported features • 1 MSCY0 connection (cyclical communication, master class 1 to slave) • 1 MSAC1 connection (acyclical communication, master class 1 to slave) •...
  • Page 217 Liquistation CSF48 Technical data System integration EtherNet/IP Rockwell Add-on-Profile Level 3, Faceplate for Factory Talk SE IO data Input (T → O) Device status and diagnostic message with highest priority Measured values: • 16 AI (analog input) + Status + Unit •...
  • Page 218 Technical data Liquistation CSF48 15.10 Performance characteristics Sampling methods Vacuum pump/peristaltic pump/sampling assembly: • Event sampling • Single and multiple samples • Sampling table Vacuum pump: • Time-paced • In proportion to volume Peristaltic pump: • Time-paced • In proportion to volume •...
  • Page 219 Liquistation CSF48 Technical data Temperature control Temperature sensors: • Sampling compartment temperature • Sample temperature (optional) • Outside temperature (optional) Cooling module: • Sample temperature range: 2 to 20 °C (36 to 68 °F) Factory setting: 4 °C (39 °F) •...
  • Page 220 Technical data Liquistation CSF48 Medium properties Liquistation with vacuum pump Capacitance level measurement used for: • Sample media has to be free of abrasive substances. • Media that tend to create a lot of foam or contain fats and grease •...
  • Page 221 Liquistation CSF48 Technical data Wetted parts Vacuum pump Peristaltic pump Sampling assembly: Dosing tube Plastic PP Dosing chamber cover Plastic PP Conductivity sensors Stainless steel V4A (1.4404) Capacitance sensor Dosing chamber PMMA, glass (depending on version) Dosing system outflow hose...

  • Page 222: Index

    Local display ......156 Sensor-specific ......167 Endress+Hauser...
  • Page 223 Service interface ......49 Settings Hardware ....... 45 Endress+Hauser...
  • Page 224 www.addresses.endress.com...

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