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ISL9208EVAL1Z
Rev D Evaluation Board
Description
This document is intended for use by individuals engaged in
the development of hardware for a 4 to 7 series connected Li-
ion battery pack using the ISL9208EVAL1Z (Rev D) board.
The evaluation kit consists of the ISL9208EVAL1Z (Rev D)
board, a power supply cable and an I
the ISL9208EVAL1Z (Rev D) board requires the use of a USB
2
to I
C kit and part number "ISLI2C-Cable2", which is ordered
separately. An optional link between the PC and the
microcontroller BKGD connector is available from NXP
(formerly Freescale) for monitoring and debugging the
microcontroller code.
First Steps
• If not already available, acquire the DeVaSys USB to I
interface cable and module. This is available from Intersil
in the ISLI2C-Cable kit.
• Download the software from the Intersil website on the
ISL9208 page. This is a zip file entitled: "ISL92xx Eval Kit
Software Release V1.41".
• Unzip the software files to a directory of your choice.
• Prior to powering the ISL9208 board, install the USB to I
board software and connect the DeVaSys board to the PC
(see Appendix 1). However, don't connect the DeVaSys
board to the ISL9208EVAL1Z (Rev D) board, yet. This is
just preparation of the test set up. With these pieces in
place, the PC interface can then quickly be used to monitor
the operation of the board, once power is applied.
• If changes to the microcontroller code are desired, then it will
be necessary to order a programming/debug module from
NXP (formerly Freescale), part number,
USBMULTILINKBDME. This kit also contains the Code
7-CELLS
20
VCELL7
19
CB7
18
VCELL6
17
CB6
16
VCELL5
15
CB5
14
VCELL4
13
CB4
12
VCELL3
11
CB3
10
VCELL2
9
CB2
8
VCELL1
7
CB1
6
VSS
5
AN1355 Rev 0.00
Oct 10, 2007
2
C cable. Operation of
2
C
2
7 POWER SUPPLIES
20
VCELL7
19
V
CB7
18
VCELL6
17
V
CB6
16
VCELL5
15
V
CB5
14
VCELL4
13
V
CB4
12
VCELL3
11
V
CB3
10
VCELL2
9
V
CB2
8
VCELL1
7
V
CB1
6
VSS
5
NOTE: MULTIPLE CELLS CAN BE CONNECTED IN PARALLEL
FIGURE 1. BATTERY CONNECTION OPTIONS
Warrior development tools. To get the source code, contact
Intersil and sign the license agreement.
• Set-up a power supply for the board. The power supply
should consist of a string of 4 to 7 batteries (see Figure 1),
or a string of 4 to 7 resistors and a power supply, or 4 to 7
individual power supplies (see Figure 1 or Figure 2).
Battery/Power Supply Connection
When connecting battery packs or power supplies, use the
connections of Figure 1 and Figure 2. If individual power
supplies are being used to replace battery cells, then
connect the power supplies identically to the battery
connections (see Figure 1). Also, make sure that the
individual power supply voltages do not exceed the ISL9208
maximum input voltage differential of 5V per cell.
If using a string of resistors to emulate the battery cells, then
use the connection in Figure 2. In this case, limit the power
supply voltage so that the resistor divider outputs do not
exceed the ISL9208 input maximum ratings.
It is recommended that, when using the circuit of Figure 2, the
series resistors be 20 or less and 2W minimum. Resistors
C
with higher resistance can be used, but when activating the
ISL9208 cell balance outputs, the 39 cell balance resistor on
the board will lower the voltage across that series power
supply resistor while raising the voltage on all of the other
series resistors. Turning on multiple cell balance outputs could
then result in one or more of the VCELLN input voltages
exceeding their maximum specified limit. If using series
resistors greater than 20, the cell balance resistors on the
ISL9208EVAL1Z (Rev D) board (R
replaced with higher values (1k recommended).
6-CELLS
20
20
VCELL7
19
19
CB7
18
18
VCELL6
17
17
CB6
16
16
VCELL5
15
15
CB5
14
14
VCELL4
13
13
CB4
12
12
VCELL3
11
11
CB3
10
10
VCELL2
9
9
CB2
8
8
VCELL1
7
7
CB1
6
6
VSS
5
5
USER'S MANUAL
Oct 10, 2007
to R
) should be
14
20
5-CELLS
4-CELLS
20
VCELL7
VCELL7
19
CB7
CB7
18
VCELL6
VCELL6
17
CB6
CB6
16
VCELL5
VCELL5
15
CB5
CB5
14
VCELL4
VCELL4
13
CB4
CB4
12
VCELL3
VCELL3
11
CB3
CB3
10
VCELL2
VCELL2
9
CB2
CB2
8
VCELL1
VCELL1
7
CB1
CB1
6
VSS
VSS
5
Page 1 of 15
AN1355
Rev 0.00

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Summary of Contents for Renesas ISL9208EVAL1Z

  • Page 1 (see Figure 1 or Figure 2). board, a power supply cable and an I C cable. Operation of the ISL9208EVAL1Z (Rev D) board requires the use of a USB Battery/Power Supply Connection to I C kit and part number “ISLI2C-Cable2”, which is ordered When connecting battery packs or power supplies, use the separately.
  • Page 2: Initial Testing

    C jumpers (SCL and SDA) to the PC position. This configures the board such that the PC communicates directly with the ISL9208. • Before connecting the PC to the ISL9208EVAL1Z (Rev D) board (through the USB to I C interface), turn off the power supply and then connect the power supply to the ISL9208EVAL1Z (Rev D) board.
  • Page 3 C cable from the interface board to the green or red. If the GUI is all gray, then there is a ISL9208EVAL1Z (Rev D), as in Figure 5. The kit may communication problem. If there is a communication come with a 5-pin to 5-pin cable or a 5-pin to 4-pin cable.
  • Page 4 ISL9208EVAL1Z Discharge Overcurrent Testing PC I ISL9208 • Select an E-load that is able to handle up to 30V and sink INTERFACE 1A minimum. • With the e-load output off, connect the positive terminal to Test Point VC7 (Battery + terminal) and the negative terminal to test point P- (Battery - terminal).
  • Page 5 ISL9208EVAL1Z • Turn off or remove the load and again click on “Status Refresh”. The “Load Fail” indicator should go to green. Click on the “Reset Overcurrent” button to reset the ISL9208 “Discharge Overcurrent” indicator. It should also go to green.
  • Page 6 ISL9208EVAL1Z • When the WKUP pin is pulled low, the ISL9208 wakes up – If Li-ion cells are being used, discharge the pack until and turns on the RGO output. This turns on the RGO LED. one or more of the cells reach the undervoltage limit and the discharge FET turns off.
  • Page 7: Related Documentation

    I C address of “1001 010x.” Sense Resistor The ISL9208EVAL1Z (Rev D) board has three basic sense Use with an External Microcontroller resistor “footprints” for different types of sense resistors. The The ISL9208 board can be used as a platform for developing basic footprint is a standard 2512 surface mount.
  • Page 8 1)Keep wide traces as short as possible 2) Wide trace widths should be 0.4 inches wide or Title more DGate CGate ISL9208EVAL1Z REVD AFE 3) Use RoHS approved PCB materials 4) Use immersion gold plating Size Number Revsion 5) All components used must be RoHS approved...
  • Page 9 Microcontroller Schematic uCp2 BKGD ChgSens uCp1 .1uF .1uF .01uF PTA5/IRQ/TCLK/RESET PTA0/KBIP0/TPMCH0/ADP0/ACMP+ PTA4/ACMPO/BKGD/MS PTA1/KBIP1/ADP1/ACMP- TMP3V PTA2/KBIP2/SDA/ADP2 PACKSDA J47 uCp5 J51 ChgSens PTA3/KBIP3/SCL/ADP3 PACKSCL PTB7/SCL/EXTAL PTB0/KBIP4/RxD/ADP4 PTB6/SDA/XTAL PTB1/KBIP5/TxD/ADP5 J52 WP PTB5/PMCH1/SS PTB2/KBIP6/MSCK/ADP6 uCSCL J48 uCp6 PTB4/MISO PTB3/KBIP7/MOSI/ADP7 uCSDA RESIST R41 RESIST MC9S08QG8 J49 uCp8 CRYSTAL J50 uCp7...
  • Page 10 ISL9208EVAL1Z TABLE 1. ISL9208EVAL1Z (REV D) BILL OF MATERIALS PART TYPE DESIGNATOR FOOTPRINT DESCRIPTION PART FIELD 1 PART FIELD 2 1µF 1000pF 0.01µF 4.7µF 0.1µF C6, C13, C14 0.01µF/50V 0.01µF 4.7µF DIODE D1, D2, D3, D4 SOD-123 Digikey: B0540WDICT-ND DIODES: Schottky diode 4.7V...
  • Page 11 ISL9208EVAL1Z TABLE 1. ISL9208EVAL1Z (REV D) BILL OF MATERIALS (Continued) PART TYPE DESIGNATOR FOOTPRINT DESCRIPTION PART FIELD 1 PART FIELD 2 68.1k R28, R29, R35, 1M R3, R4, R26, 0.51 2512 R32, R33, R43 46.4k 10k 10k 4.7k R46, R47 1k...
  • Page 12 ISL9208EVAL1Z TABLE 1. ISL9208EVAL1Z (REV D) BILL OF MATERIALS (Continued) PART TYPE DESIGNATOR FOOTPRINT DESCRIPTION PART FIELD 1 PART FIELD 2 µCp2 Connector Not populated µCp5 Connector Not populated µCp6 Connector Not populated µCp7 Connector Not populated µCp8 Connector Not populated...
  • Page 13 ISL9208EVAL1Z Browse for the “Software” directory in the “ISL9208_16 Eval ISL9208 Troubleshooting Kit SW and docs” folder then click “Next”. IF THE AO VOLTAGES ARE READING INCORRECTLY This should install the software, eventually bringing up the AT THE AO PIN following screen: 1.
  • Page 14 ISL9208EVAL1Z When the discharge FET is off and the charge FET is on and the pack voltage is sufficiently high, a voltage greater than the CFET ouput is applied to the CFET pin. This causes some ISL9208 circuit elements inside the ISL9208 to turn on, causing current to flow into the VCELL1 input.
  • Page 15: Sales Offices

    10. It is the responsibility of the buyer or distributor of Renesas Electronics products, or any other party who distributes, disposes of, or otherwise sells or transfers the product to a third party, to notify such third party in advance of the contents and conditions set forth in this document.