Honda GX610 Owner's Manual
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- Owner's manual (69 pages) ,
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- Owner's manual (60 pages)
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08/11/06 14:40:13 42ZJ1T00_001
INTRODUCTION
Thank you for purchasing a Honda engine. We want to help you to
get the best results from your new engine and to operate it safely.
This manual contains information on how to do that; please read it
carefully before operating the engine. If a problem should arise, or
if you have any questions about your engine, consult an
authorized Honda servicing dealer.
All information in this publication is based on the latest product
information available at the time of printing. Honda Motor Co., Ltd.
reserves the right to make changes at any time without notice and
without incurring any obligation. No part of this publication may
be reproduced without written permission.
This manual should be considered a permanent part of the engine
and should remain with the engine if resold.
Review the instructions provided with the equipment powered by
this engine for any additional information regarding engine
startup, shutdown, operation, adjustments or any special
maintenance instructions.
We suggest you read the warranty policy to fully understand its
coverage and your responsibilities of ownership.
SAFETY MESSAGES
Your safety and the safety of others are very important. We have
provided important safety messages in this manual and on the
engine. Please read these messages carefully.
A safety message alerts you to potential hazards that could hurt
you or others. Each safety message is preceded by a safety alert
symbol
and one of three words, DANGER, WARNING, or
CAUTION.
These signal words mean:
Each message tells you what the hazard is, what can happen, and
what you can do to avoid or reduce injury.
DAMAGE PREVENTION MESSAGES
You will also see other important messages that are preceded by
the word NOTICE.
This word means:
Your engine or other property can be damaged if you
don't follow instructions.
The purpose of these messages is to help prevent damage to your
engine, other property, or the environment.
2008 Honda Motor Co., Ltd.
42ZJ1T00
00X42-ZJ1-T000
You WILL be KILLED or SERIOUSLY
HURT if you don't follow instructions.
You CAN be KILLED or SERIOUSLY
HURT if you don't follow instructions.
You CAN be HURT if you don't follow
instructions.
−
All Rights Reserved
GX610U1·GX620K1·GX670
OWNER'S MANUAL
GX610 · GX620 · GX670
The illustrations in this manual are based on:
CONTENTS
INTRODUCTION
.......................
.1
SAFETY MESSAGES
................
.1
..........
.2
COMPONENT & CONTROL
LOCATIONS
..............................
.2
................................
.3
BEFORE OPERATION
CHECKS
....................................
.3
OPERATIONS
...........................
.4
SAFE OPERATING
PRECAUTIONS
.....................
.4
......
.4
......
.5
.....
.5
.....
.6
MAINTENANCE
....................
.6
......
.6
.......
.6
MAINTENANCE
SCHEDULE
............................
.6
REFUELING
...........................
.7
ENGINE OIL
...........................
.7
............
.7
Oil Level Check
..................
.7
Oil Change
.........................
.8
OIL FILTER
.............................
.8
GX620
AIR CLEANER
........................
.9
Inspection
..........................
.9
Cleaning
............................
.9
FUEL FILTER
.......................
.10
SPARK PLUG
......................
.10
SPARK ARRESTER
.............
.11
HELPFUL TIPS &
SUGGESTIONS
......................
.11
STORING YOUR ENGINE .11
...
TRANSPORTING
................
.12
TAKING CARE OF
UNEXPECTED PROBLEMS
....
.13
FUSE REPLACEMENT
........
.13
TECHNICAL INFORMATION .14
..
Serial Number Location
.....
.14
Battery Connections for
Electric Starter
....................
.14
Remote Control Linkage
.....
.15
Carburetor Modifications for
High Altitude Operation
.....
.15
Specifications
.....................
.16
Wiring Diagrams
................
.17
1
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Table of Contents
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Summary of Contents for Honda GX610
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Page 1: Table Of Contents
08/11/06 14:40:13 42ZJ1T00_001 INTRODUCTION Thank you for purchasing a Honda engine. We want to help you to get the best results from your new engine and to operate it safely. This manual contains information on how to do that; please read it carefully before operating the engine. -
Page 2: Safety Information
08/11/06 14:40:23 42ZJ1T00_002 SAFETY INFORMATION COMPONENT & CONTROL LOCATIONS Understand the operation of all controls and learn how to stop the engine quickly in case of emergency. Make sure the operator AIR CLEANER receives adequate instruction before operating the equipment. (Snorkel type) Do not allow children to operate the engine. -
Page 3: Features
08/11/06 14:40:46 42ZJ1T00_003 BEFORE OPERATION CHECKS OIL FILLER CAP HIGH-MOUNT MUFFLER (B type) IS YOUR ENGINE READY TO GO? For your safety, and to maximize the service life of your equipment, it is very important to take a few moments before you operate the engine to check its condition. -
Page 4: Starting The Engine
08/11/06 14:41:08 42ZJ1T00_004 OPERATION Move the throttle lever away from the MIN. position, about 1/3 of the way toward the MAX. position. SAFE OPERATING PRECAUTIONS Before operating the engine for the first time, please review the SAFETY INFORMATION section on page and the BEFORE OPERATION CHECKS on page . -
Page 5: Stopping The Engine
08/11/06 14:41:25 42ZJ1T00_005 RECOIL STARTER (applicable types): STOPPING THE ENGINE Pull the starter grip lightly until you feel resistance, then pull To stop the engine in an emergency, simply turn the engine switch briskly in the direction of the arrow as shown below. Return the to the OFF position. -
Page 6: Servicing Your Engine
Honda technician or other qualified mechanic. To ensure the best quality and reliability, use only new Honda The maintenance schedule applies to normal operating conditions. Genuine parts or their equivalents for repair and replacement. -
Page 7: Recommended Oil
08/11/06 14:42:16 42ZJ1T00_007 REFUELING ENGINE OIL Recommended Fuel Oil is a major factor affecting performance and service life. Unleaded gasoline Use 4-stroke automotive detergent oil. Research octane rating 91 or higher Pump octane rating 86 or higher Recommended Oil This engine is certified to operate on unleaded gasoline with a Use 4-stroke motor oil that research octane rating of 91 or higher (a pump octane rating of 86 meets or exceeds the... -
Page 8: Oil Filter
With the engine in a level position, fill with the recommended oil Use only a Honda Genuine oil filter or a filter of equivalent to the upper limit mark on the oil level dipstick (see page ). - Page 9 08/11/06 14:43:02 42ZJ1T00_009 AIR CLEANER Wipe dirt from the inside of the air cleaner body and cover, using a moist rag. Be careful to prevent dirt from entering the air A dirty air cleaner will restrict air flow to the carburetor, reducing chamber that leads to the carburetor.
- Page 10 For good performance, the spark plugs must be properly gapped If the fuel filter is found with excessive water accumulation or and free of deposits. sediment, take the engine to your authorized Honda servicing dealer. Disconnect the spark plug caps, and remove any dirt from around the spark plug area.
- Page 11 In some areas, it is illegal to operate an engine without a spark arrester. Check local laws and Storage Preparation regulations. A spark arrester is available from authorized Honda Proper storage preparation is essential for keeping your engine servicing dealers.
- Page 12 08/11/06 14:44:09 42ZJ1T00_012 Draining the Fuel Tank and Carburetor Storage Precautions If your engine will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well ventilated storage area away from any Gasoline is highly flammable and explosive, and you appliance that operates with a flame, such as a furnace, water can be burned or seriously injured when handling...
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Page 13: Taking Care Of Unexpected Problems
If the fuse burns out frequently, Honda carburetor as necessary. take the engine to a servicing Honda dealer for repair. servicing malfunction, dealer, or refer ignition to shop malfunction, manual. - Page 14 08/11/06 14:44:47 42ZJ1T00_014 TECHNICAL INFORMATION Battery Connections for Electric Starter Serial Number Location Recommended Battery GX610 Record the engine serial number, type and purchase date in the GX620 12 V 45 Ah − spaces below. You will need this information when ordering parts GX670 and when making technical or warranty inquiries.
- Page 15 08/11/06 14:45:06 42ZJ1T00_015 Remote Control Linkage Carburetor Modifications for High Altitude Operation The throttle and choke control levers are provided with holes for At high altitude, the standard carburetor air-fuel mixture will be optional cable attachment. The following illustrations show too rich.
- Page 16 08/11/06 14:45:28 42ZJ1T00_016 Specifications GX670 (TAF-Type) GX610 (QAF-Type) Length × Width × × × 452 mm Length × Width × × × 457 mm Height Height Dry mass [weight] 44.4 kg Dry mass [weight] 44.3 kg Engine type 4-stroke, overhead valve, 2 cylinders (90° V-Twin) Engine type 4-stroke, overhead valve, 2 cylinders (90°...
- Page 17 08/11/06 14:45:44 42ZJ1T00_017 Wiring Diagrams 3 A Charge Coil and Switch Box Type START Black Brown Yellow Orange Blue Light blue Green Light green Pink White Gray MAIN FUSE ENGINE SWITCH CONTROL BOX OIL ALERT UNIT OIL LEVEL SWITCH FUEL CUT SOLENOID STARTER MOTOR BATTERY...
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