Honda GX630 Owner's Manual
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Also See for GX630:
- Owner's manual (60 pages) ,
- Service manual (43 pages) ,
- Technical manual (36 pages)
Table of Contents
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12/03/06 12:31:49 32ZCN600_001
INTRODUCTION
Thank you for purchasing a Honda engine. We want to help you to
get the best results from your new engine and to operate it safely.
This manual contains information on how to do that; please read it
carefully before operating the engine. If a problem should arise, or
if you have any questions about your engine, consult an
authorized Honda servicing dealer.
All information in this publication is based on the latest product
information available at the time of printing. Honda Motor Co., Ltd.
reserves the right to make changes at any time without notice and
without incurring any obligation. No part of this publication may
be reproduced without written permission.
This manual should be considered a permanent part of the engine
and should remain with the engine if resold.
Review the instructions provided with the equipment powered by
this engine for any additional information regarding engine
startup, shutdown, operation, adjustments or any special
maintenance instructions.
United States, Puerto Rico, and U.S. Virgin Islands:
We suggest you read the warranty policy to fully understand its
coverage and your responsibilities of ownership. The warranty
policy is a separate document that should have been given to you
by your dealer.
SAFETY MESSAGES
Your safety and the safety of others are very important. We have
provided important safety messages in this manual and on the
engine. Please read these messages carefully.
A safety message alerts you to potential hazards that could hurt
you or others. Each safety message is preceded by a safety alert
symbol
and one of three words, DANGER, WARNING, or
CAUTION.
These signal words mean:
Each message tells you what the hazard is, what can happen, and
what you can do to avoid or reduce injury.
DAMAGE PREVENTION MESSAGES
You will also see other important messages that are preceded by
the word NOTICE.
This word means:
Your engine or other property can be damaged if you
don't follow instructions.
The purpose of these messages is to help prevent damage to your
engine, other property, or the environment.
2012 Honda Motor Co., Ltd.
37ZCN600
00X37-ZCN-6000
You WILL be KILLED or SERIOUSLY
HURT if you don't follow instructions.
You CAN be KILLED or SERIOUSLY
HURT if you don't follow instructions.
You CAN be HURT if you don't follow
instructions.
−
All Rights Reserved
GX630R · GX660R · GX690R
OWNER'S MANUAL
MANUEL DE L'UTILISATEUR
MANUAL DEL PROPIETARIO
GX630 · GX660 · GX690
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects
or other reproductive harm.
CONTENTS
INTRODUCTION
.......................
SAFETY MESSAGES
................
..........
.....
COMPONENT & CONTROL
................................
................................
BEFORE OPERATION
....................................
..............................
SAFE OPERATING
PRECAUTIONS
.....................
......
......
.....
.....
MAINTENANCE
....................
......
.......
MAINTENANCE
SCHEDULE
............................
REFUELING
...........................
ENGINE OIL
...........................
............
Oil Level Check
..................
Oil Change
.........................
OIL FILTER
.............................
AIR CLEANER
........................
Inspection
..........................
Cleaning
............................
ENGLISH
.1
SPARK PLUG
......................
.1
SPARK ARRESTER
.............
.2
HELPFUL TIPS &
.2
SUGGESTIONS
......................
STORING YOUR ENGINE .11
...
.3
TRANSPORTING
................
.3
TAKING CARE OF
UNEXPECTED PROBLEMS
....
.4
FUSE REPLACEMENT
........
.4
TECHNICAL INFORMATION .14
..
Serial Number Location
.....
.4
Battery Connections for
.4
Electric Starter
....................
.5
Remote Control Linkage
.....
.6
Carburetor Modifications for
.6
High Altitude Operation
.....
Emission Control System
.6
Information
.........................
.6
Air Index
..............................
.7
Specifications
.....................
Tuneup Specifications
........
.7
Quick Reference
.7
Information
.........................
.8
Wiring Diagrams
................
.8
.8
.8
.9
.9
CUSTOMER SERVICE
.9
INFORMATION
...................
.9
.10
.11
.11
.12
.13
.13
.14
.14
.15
.15
.16
.17
.17
.17
.17
.18
.
.
.20
1
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Table of Contents
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Summary of Contents for Honda GX630
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Page 1: Table Of Contents
12/03/06 12:31:49 32ZCN600_001 INTRODUCTION Thank you for purchasing a Honda engine. We want to help you to get the best results from your new engine and to operate it safely. This manual contains information on how to do that; please read it OWNER’S MANUAL... -
Page 2: Safety Information
Make sure the operator injury. Read it carefully. receives adequate instruction before operating the equipment. If the label comes off or becomes hard to read, contact your Honda Do not allow children to operate the engine. Keep children and servicing dealer for replacement. -
Page 3: Location
12/03/06 12:32:21 32ZCN600_003 COMPONENT & CONTROL LOCATION OIL LEVEL DIPSTICK HIGH-MOUNT MUFFLER (B type) FUEL FILTER AIR CLEANER OIL FILLER CAP PROTECTOR FAN COVER TYPE SPARK PLUG HIGH-MOUNT MUFFLER (A type) SPARK PLUG OIL FILTER OIL DRAIN BOLT OIL DRAIN BOLT SIDE-MOUNT MUFFLER THROTTLE ELECTRIC STARTER... -
Page 4: Checks
12/03/06 12:32:41 32ZCN600_004 BEFORE OPERATION CHECKS OPERATION IS YOUR ENGINE READY TO GO? SAFE OPERATING PRECAUTIONS For your safety, to ensure compliance with environmental Before operating the engine for the first time, please review the regulations, and to maximize the service life of your equipment, it SAFETY INFORMATION section on page and the BEFORE OPERATION CHECKS on page . -
Page 5: Stopping The Engine
12/03/06 12:33:00 32ZCN600_005 Move the throttle lever away from the MIN. position, about 1/3 Warm up the engine for 2 or 3 minutes. of the way toward the MAX. position. If the choke knob was pulled to the CLOSED position to start the engine, gradually push it to the OPEN position as the engine warms up. -
Page 6: Setting Engine Speed
Other service tasks that are more difficult, or require special tools, are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic. THROTTLE LEVER The maintenance schedule applies to normal operating conditions. -
Page 7: Safety Precautions
Engine damage or performance problems that result from using a fuel To ensure the best quality and reliability, use only new Honda with percentages of ethanol or methanol greater than shown Genuine parts or their equivalents for repair and replacement. -
Page 8: Recommended Oil
12/03/06 12:34:01 32ZCN600_008 ENGINE OIL Oil Change Oil is a major factor affecting performance and service life. Drain the used oil when the engine is warm. Warm oil drains Use 4-stroke automotive detergent oil. quickly and completely. Recommended Oil Place a suitable container below the engine to catch the used oil, and then remove the oil filler cap, drain bolt, and sealing washer. - Page 9 AIR CLEANER COVER LATCH Use only a Honda Genuine oil filter or a filter of equivalent quality specified for your model. Using the wrong filter, or a non-Honda filter which is not of equivalent quality, may cause...
- Page 10 12/03/06 12:34:42 32ZCN600_010 Clean the filter elements if they are to be reused. SPARK PLUG Paper filter element: Tap the filter element several times on a Recommended Spark Plug: ZFR5F (NGK) hard surface to remove dirt, or blow compressed air [not exceeding 207 kPa (2.1 kgf/cm , 30 psi)] through the filter The recommended spark plug has the correct heat range for element from the air cleaner case side.
- Page 11 Check local laws and keep rust and corrosion from impairing your engine’s function and regulations. A spark arrester is available from authorized Honda appearance, and will make the engine easier to start when you use servicing dealers.
- Page 12 12/03/06 12:35:26 32ZCN600_012 Draining the Fuel Tank and Carburetor Storage Precautions If your engine will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well ventilated storage area away from any Gasoline is highly flammable and explosive, and you appliance that operates with a flame, such as a furnace, water can be burned or seriously injured when handling...
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Page 13: Taking Care Of Unexpected Problems
Frequent fuse failure usually indicates a short circuit or an servicing malfunction, overload in the electrical system. If the fuse burns out frequently, dealer, or refer ignition take the engine to a Honda servicing dealer for repair. to shop malfunction, manual. valves stuck, etc. ENGLISH... - Page 14 12/03/06 12:36:01 32ZCN600_014 TECHNICAL INFORMATION Battery Connections for Electric Starter Serial Number Location Recommended Battery GX630 Record the engine serial number, type and purchase date in the GX660 12 V 36 Ah − spaces below. You will need this information when ordering parts GX690 and when making technical or warranty inquiries.
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Page 15: Carburetor Modifications For High Altitude Operation
12/03/06 12:36:16 32ZCN600_015 Remote Control Linkage WIRE HOLDER For Throttle Cable The throttle and choke control levers are provided with holes for THROTTLE CONTROL LEVER 5 mm optional cable attachment. The following illustrations show CIRCLIP installation examples for a solid wire cable and for a flexible, ×... - Page 16 The following instructions and procedures must be followed in used for its designed purpose. Sustained high-load or high- order to keep the emissions from your Honda engine within the temperature operation, or use in unusually wet or dusty conditions, emission standards.
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Page 17: Specifications
Actual power output for the engine installed in the final machine will vary depending on numerous factors, including the Specifications operating speed of the engine in application, environmental conditions, maintenance, and other variables. GX630 (QAF-Type) Length × Width × ×... - Page 18 12/03/06 12:37:25 32ZCN600_018 Wiring Diagrams 2.7 A Charge Coil and Without Control Box Type MAIN FUSE Black GND BAT LO ST ENGINE SWITCH Brown OIL LEVEL SWITCH Blue FUEL CUT SOLENOID Green START STARTER MOTOR Gray BATTERY Light blue CHARGE COIL Light green LEFT IGNITION COIL Orange...
- Page 19 12/03/06 12:37:36 32ZCN600_019 26 A Charge Coil and Without Control Box Type MAIN FUSE Black IGN GND BAT LO ST ENGINE SWITCH Brown OIL LEVEL SWITCH Blue FUEL CUT SOLENOID Green START STARTER MOTOR Gray BATTERY Light blue CHARGE COIL Light green LEFT IGNITION COIL Orange...
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Page 20: Consumer Information
Honda Regional Engine Distributor for your area. All Other Areas: Please contact the Honda distributor in your area for assistance. If you are still dissatisfied after speaking with the Regional Engine Distributor, you may contact the Honda Office as shown.