Kunbus PR100074 User Manual
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Kunbus PR100074 User Manual

Gateway component for profinet
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User Manual
Gateway Component for PROFINET
4/15/2019

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Summary of Contents for Kunbus PR100074

  • Page 1 User Manual Gateway Component for PROFINET 4/15/2019...

  • Page 2: Table Of Contents

    Table of Contents KUNBUS GmbH Table of Contents 1 General Information ........................ 3 1.1 Disclaimer.......................... 3 1.2 Notes Regarding this User Manual.................... 3 1.3 Validity ............................ 4 1.4 Limitation of Liability ........................ 4 1.5 Customer Service ........................ 4 2 Safe Use ............................ 5 2.1 Intended Use .......................... 5 2.2 User ............................ 5...

  • Page 3: General Information

    1 General Information 1.1 Disclaimer © 2019 KUNBUS GmbH, Denkendorf (Deutschland) The contents of this user manual have been compiled by KUNBUS GmbH with the greatest possible care. Due to technical developments, KUNBUS GmbH reserves the right to change or exchange the contents of this user manual without prior notice.

  • Page 4: Validity

    – damage is caused by technical modification to the product (e.g. solder- ing). 1.5 Customer Service If you have any questions or suggestions concerning this product, please do not hesitate to contact us: KUNBUS GmbH Heerweg 15 C 73770 Denkendorf Germany +49 (0)711 3409 7077 support@kunbus.de...

  • Page 5: Safe Use

    The modular gateway component is part of a gateway that can be combined with another modular gateway component or a RevPi Core/ Connect from KUNBUS as required. The modular gateway component is designed to forward data from a specific protocol to a controller or other gateway component.

  • Page 6: Important Safety Instructions

    2.4 Important safety instructions Danger of explosion DANGER The modular Gateway component do not meet the requirements of the ATEX directive. Therefore, they are not suitable for use in potentially explosive environments. èDo not use the modular Gateway component in potentially explosive environments.

  • Page 7: Environmental Conditions

    2.5 Environmental Conditions To prevent damage, only operate the RevPi module in an environment that corresponds to the operating conditions. Suitable ambient conditions: Operating temperature -30 °C to +55 °C Air humidity 93% (no condensation) This device is designed for indoor use only. NOTICE If you use the device outdoors, it may be destroyed.

  • Page 8: Overview

    3 Overview 3.1 Functionality The KUNBUS Gateway is a protocol converter. It allows communication between networks with different protocols. Illustration 1: Functionality as a slave A Gateway consists of 2 gateway components that master one specific protocol each. You can combine these gateway components as you wish.

  • Page 9: Control Elements

    In addition, you can combine the gateway components with the RevPi Core. 3.2 Control Elements Front view Illustration 2: Front view Status LEDs Fieldbus connection two RJ45 sockets for the connection to PROFINET PROFINET Gateway Component for PROFINET 9 / 44...
  • Page 10 Top view Illustration 3: Top view Interconnect ports for interconnecting the gateway components. Locking clamps for securely attaching the gateway component to the DIN rail. 10 / 44 Gateway Component for PROFINET...
  • Page 11 Bottom view Illustration 4: Bottom view Mains connection with 24 V supply voltage Locking clamps for securely attaching the gateway component to the DIN rail. Gateway Component for PROFINET 11 / 44...

  • Page 12: Status Leds

    3.3 Status LEDs The signals of the status LEDs for PROFINET have the following meaning: LED Designa- Signal Meaning tion Power Gateway not running flashes, green Initialisation phase not yet com- pleted on, green Operational flashes, red Correctable error (e.g. second gate- way component missing) on, red Serious error/defect in the gateway...

  • Page 13: Installation

    4 Installation 4.1 Preparations for Inteference-free Operation In the following section we have compiled some general information for you that is important for trouble-free operation. If you are already acquainted with this topic, you can skip to the next section. There, you will learn about which conditions are necessary for installing the gateway.
  • Page 14 To prevent malfunctions, you have to route an equipotential equalization conductor. When doing so, bear in mind the following points: – Select an equipotential equalization conductor with low impedance. – Select the following as a reference value for the cross-section of the po- tential equalization cable: –...

  • Page 15: Requirements

    4.2 Requirements The Gateway was designed for use in a control cabinet. ü The protection class of the control cabinet must be equivalent to at least IP54. ü For installation in the control cabinet you need a DIN rail 35 x 7.5 mm (EN50022).

  • Page 16: Connecting Gateway Components

    4.3 Connecting Gateway Components In order to attain a fully functional gateway, you have to interconnect both gateway components. ◦ Connect an interconnect port to each gateway component using the plug-in jumper (product number PR100204). ◦ Illustration 6: Connecting gateway components ð...

  • Page 17: Installing A Gateway In The Control Cabinet

    4.4 Installing a Gateway in the Control Cabinet ◦ Hold the raster element of the gateway on the DIN rail. ◦ Press down the locking elements towards the gateway. ◦ Make sure that the gateway is firmly attached to the DIN rail. Gateway Component for PROFINET 17 / 44...

  • Page 18: Connecting A Power Supply

    4.5 Connecting a Power Supply To connect the gateway component to the power supply, you need a spring-loaded terminal (e.g. Metz-Connect SP995xxVBNC). You have to connect each gateway component separately to a power supply. Never interconnect functional earth and GND, otherwise the galvanic isolation between gateway GND and fieldbus ground will be removed.

  • Page 19: Connecting A Gateway To The Fieldbus

    4.6 Connecting a Gateway to the Fieldbus To connect the gateway component to PROFINET, you need two RJ45 connectors. The pin assignment complies with the specifications of the PNO. Meaning Do not connect! Do not connect! Do not connect! Do not connect! Gateway Component for PROFINET 19 / 44...

  • Page 20: Configuration

    5 Configuration 5.1 Supported size of process data The gateway component for PROFINET supports an input and output area of 512 bytes each: – The first 320 bytes of each area are intended for the exchange of cycli- cal process data. –...

  • Page 21: Exchanging Data Cyclically

    5.3 Exchanging Data cyclically To configure the gateway component, you have to perform the appropriate settings with the configuration software of your PROFINET -Controller. The gateway component is equipped with virtual slots (installation positions). PROFINET controllers use these slots to address selected process data.
  • Page 22 In the following tables you will find a detailed overview of all modules. DAP (Device Access Point) Description: Module ID 0x80050000 Usable in Slot: Total Number of Input Bytes: Total Number of Output Bytes: Number of Submodules 3 Submodule for Record Submodule ID 0x00000001 Access...
  • Page 23 Subslot: 0x0001 Number of Input Bytes Number of Output Bytes 0 Input 32 Byte Description: Input 32 Byte Module ID 0x00000006 Usable in Slot: 1 – 8 Total Number of Input Bytes: Total Number of Output Bytes: Number of Submodules 1 Submodule ID 0x00000001 Subslot:...
  • Page 24 Submodule ID 0x00000001 Subslot: 0x0001 Number of Input Bytes Number of Output Bytes 16 Output 32 Byte Description: Output 32 Byte Module ID 0x00000060 Usable in Slot: 1 – 8 Total Number of Input Bytes: Total Number of Output Bytes: Number of Submodules 1 Submodule ID 0x00000001...

  • Page 25: Exchanging Data Acyclically (Records)

    5.4 Exchanging Data acyclically (Records) The gateway component supports records. This access type is useful for all events that do not have to be repeated regularly (e.g. sending parameter data in the start-up phase). Another benefit of records is due to the fact that you can write continuously ascending areas at once.
  • Page 26 You can read information on the state of the partner gateway component via API 0, Slot 0, Subslot 1, Index 0x2000: Offset Length Element Comment Serial number Module type KUNBUS internal module type Hardware Revision Major Software Ver- sion Minor Software Ver-...

  • Page 27: I&M Data

    5.4.1 I&M Data Identification & Maintenance Functions I&M functions are data functions whose sole purpose is to clearly identify the gateway component in the PROFINET. The gateway component supports I&M functions 0-4. These I&M functions are available in Slot0, Subslot 1. The data from the PROFINET Controller can be read and, if necessary, written via the data index 0xaff0-0xaff4.

  • Page 28: Diagnosis Alarm

    I&M 4 data I&M 4 data is stored permanently in the gateway component It can be read and written from the PROFINET-Controller with Api0, Slot0, Subslot1, Index 0xaff4 via Record Read 5.4.2 Diagnosis Alarm If communication to the partner gateway component is interrupted, the gateway component for PROFIBUS sends a diagnosis alarm to the controller: –...

  • Page 29: Integrated Servers

    6 Integrated servers 6.1 FTP-Server The FTP server is necessary to update HTML files of the web server and to transfer firmware updates to the module. You can access the FTP server from user level 2. The same credentials are valid as for the web server. The "Level" is defined in the file "password.xml".
  • Page 30 X represents a digit between 0 and 9. Assign a digit to each user. Make sure that the digit is not already used for another user. User name and password may consist of up to 20 characters. Spaces are allowed. At "Level" you have to enter a positive integer. If this is at least 2, then the user is an "administrator".

  • Page 31: Firmware Update

    6.3 Firmware Update The following sections explain how to update the firmware of your modular gateway. You will need them: – Windows PC – Gateway – LAN cable – FTP-Software (e. g. Filezilla) Connfigure network To access the FTP server, you must create a network configuration. For this example, we will use these settings: –...
  • Page 32 ◦ Select „Properties “. 32 / 44 Gateway Component for PROFINET...
  • Page 33 ◦ Select “Internet Protocol Version 4” with a double click. ◦ Set the desired IP address. ◦ Click on „OK“. Gateway Component for PROFINET 33 / 44...
  • Page 34 Connecting the Gateway to the PC ◦ Connect the Ethernet interface of the modular gateway to the Ethernet interface on your PC. A LAN cable is required. ◦ Download Proneta to your PC. ◦ Unpack the current version. ◦ Open "Proneta.exe" with a double click. ð...
  • Page 35 ◦ Click on „Settings “. ◦ Click on the "Network Adapter" tab. ◦ Select the desired network interface. ◦ Click on „Home“. Gateway Component for PROFINET 35 / 44...
  • Page 36 ◦ Click on „ network analysis “. ð The network analysis opens. The network connection between Windows PC and the modular gateway is displayed.. ◦ Select the modular gateway by double-clicking it. 36 / 44 Gateway Component for PROFINET...
  • Page 37 ð The configuration interface opens. ◦ Enter the network configuration here. ◦ Click on „Set “. Gateway Component for PROFINET 37 / 44...
  • Page 38 ð The IP address is now set. ◦ Open the Windows console (with Windows+R "cmd"). ◦ Enter "ping" and the IP address of the modular gateway. This allows you to verify that the configuration is correct. 38 / 44 Gateway Component for PROFINET...
  • Page 39 ü You have installed a program for data transfer. In this example we use Set up FTP server FileZilla. You can also use other software. ◦ Open FileZilla. ◦ Click on „New server“. ◦ Set the following parameters in the "General" tab: -IP address - Select "FTP"...
  • Page 40 ◦ Click on the "Advanced" tab. ◦ Check the box "Bypass proxy". ◦ Click on „Connect“. 40 / 44 Gateway Component for PROFINET...
  • Page 41 ◦ Copy the KFU file to the device. ◦ Restart the device. ð Your firmware has been updated. Gateway Component for PROFINET 41 / 44...

  • Page 42: Technical Data

    7 Technical Data 7.1 Technical Data Dimensions Width 22.5 mm Height 96 mm Depth 110.4 mm Weight 90 g Electrical data Power supply 12 -24 VDC -15%/ +20%; 1,5W Power consumption during opera- 100 mA tion (cyclical data exchange) Source of Supply The device may only be supplied from circuits that comply with Class 2 or Safety Extra Low Volt-...
  • Page 43 Assembly data DIN rail 35 x 7.5 mm Height 96 mm Depth 110.4 mm PROFINET Interface Device Type Slave Protocol Maximum data length Total 1024 byte – Input data – 512 byte – Cyclical data exchange – 320 byte – Acyclic data exchange –...
  • Page 44 Illustration 8: Front dimensions 44 / 44 Gateway Component for PROFINET...

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Pr100069

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