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Summary of Contents for Kunbus PR100073
- Page 1 User Manual Gateway EtherCAT 3/31/2022...
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Page 2: Table Of Contents
KUNBUS GmbH Table of Contents Table of Contents 1 General Information ............................ 1.1 Disclaimer ............................. 1.2 Notes Regarding this User Manual ....................... 1.3 Validity..............................1.4 Limitation of Liability..........................1.5 Customer Service..........................2 Safe Use ............................... 2.1 Intended Use............................2.2 User............................... -
Page 3: General Information
1.1 Disclaimer © 2022 KUNBUS GmbH, Denkendorf (Germany) The contents of this document have been prepared by KUNBUS GmbH with the utmost care. Due to technical developments, KUNBUS GmbH reserves the right to change or replace the contents of this document without prior notice. You can always obtain the current version of the user manual on our homepage: www.kunbus.de... -
Page 4: Customer Service
– damage is caused by inadequately qualified personnel, – damage is caused by technical modification to the product (e.g. soldering). 1.5 Customer Service If you have any questions or suggestions concerning this product, please do not hesitate to contact KUNBUS GmbH Heerweg 15 C 73770 Denkendorf Germany support@kunbus.com... -
Page 5: Safe Use
The modular gateway component is part of a gateway that can be combined with another modular gateway component or a RevPi Core/Connect from KUNBUS as required. The modular gateway component is designed to forward data from a specific protocol to a controller or other gateway component. -
Page 6: Important Safety Instructions
2.4 Important safety instructions DANGER Danger of explosion The modular Gateway component do not meet the requirements of the ATEX directive. Therefore, they are not suitable for use in potentially explosive environments. a) Do not use the modular Gateway component in potentially explosive environments. CAUTION Electric shock Switch off all voltages before assembly/disassembly. - Page 7 Gateway EtherCAT...
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Page 8: Overview
3 Overview 3.1 Functionality The KUNBUS Gateway is a protocol converter. It allows communication between networks with different protocols. Illustration 1: Functionality as a slave A Gateway consists of 2 gateway components that master one specific protocol each. You can combine these gateway components as you wish. This design offers you a high degree of flexibility, since you can exchange the individual gateway components at any time. -
Page 9: Control Elements
3.2 Control Elements Front view Illustration 2: Front view Status LEDs Fieldbus connection two RJ45 sockets for the connection to EtherCAT Gateway EtherCAT... - Page 10 Illustration 3: Top Interconnect ports for interconnecting the gateway components. Locking clamps for securely attaching the gateway component to the DIN rail. Gateway EtherCAT...
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Page 11: Status Leds
Bottom Illustration 4: Bottom Mains connection with 24 V supply voltage Locking clamps for securely attaching the gateway component to the DIN rail 3.3 Status LEDs The gateway component is equipped with 5 status LEDs. The LED Power provides information about the state of the gateway component. The other LEDs provide information about the EtherCAT status. - Page 12 blinks, green Initialization phase not yet com- pleted on, green All system components are functioning perfectly flashes, red Recoverable error Check whether the plug-in jumper is connected correctly to the interconnect port. on, red Serious error/defect in the gate- way component EC ERROR No Error Fatal error...
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Page 13: Installation
4 Installation 4.1 Preparations for Inteference-free Operation In the following section we have compiled some general information for you that is important for interference-free operation. If you are already acquainted with this topic, you can skip to the next section. There, you will learn about which conditions are necessary for installing the gateway component. -
Page 14: Requirements
– The smallest surfaces possible should be sandwiched between potential equalization cables and signal cables. If the devices of the control system are connected by shielded signal cables that are earthed on both sides, the impedance must be 10 % of the shielding impedance. 4.2 Requirements The Gateway module was designed for use in a control cabinet. -
Page 15: Connecting Gateway Components
4.3 Connecting Gateway Components In order to attain a fully functional gateway, you have to interconnect both gateway components. a) Connect an interconnect port to each gateway component using the plug-in jumper provided. Illustration 6: Connecting gateway components ð You can now install the gateway in the control cabinet. NOTICE Only ever interconnect two gateway components. -
Page 16: Installing A Gateway In The Control Cabinet
4.4 Installing a Gateway in the Control Cabinet a) Hold the grid element of the gateway component against the top-hat rail. b) Press down the locking elements towards the gateway. c) Make sure that the gateway is firmly attached to the DIN rail. 4.5 Connecting a Gateway to the Fieldbus To connect the gateway component to EtherCAT, you need two RJ45 connectors. -
Page 17: Connecting The Power Supply
4.6 Connecting the Power Supply To connect the gateway component to the power supply, you need a spring-loaded terminal (e.g. Metz-Connect SP995xxVBNC). Lay a separate supply line to the power supply for each gateway component and make sure that the GND are connected to each other at the power supply. Connect FE to PE with low resistance. NOTICE Connect the two gateway components to the power supply. -
Page 18: Configuration
Device Types 0000 0000h (No pro- file) 1001 h Error Register 00 h Error Register 1008 h Manufacturer device 00 h Device name Visible "KUNBUS Gateway name string EtherCAT" 1009 h Manufacturer hardware 00 h Hardware Version Visible "R01" version string... - Page 19 01 h Restore default pa- Write the value rameters "0x64616f6c" in this index to restore all parameters. 1018 h Identity object 00 h Number of entries 04 h 01 h Manufacturer Num- 02 h Product code 03 h Revision number 04 h Serial number 1600 h...
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Page 20: Ethercat In/Outputs
02 h 03 h 04 h 5.4 EtherCAT In/Outputs The output data (512 bytes) can be accessed byte-wise, word-wise and double word-wise. The same data area is accessed here. Example: 2000h:01h to 2000h:04h maps the same data as 2010h:01h until 2010h:02h and the same data as 2020h:01h NOTICE Gateway component only transfers fieldbus data to the partner gateway component if it is in "Op-... - Page 21 80 h Output Buffer Byte #511 2010 h Output Buffer 00 h Number of entries Word 01 h Output Buffer Word #0 02 h Output Buffer Word #1 40 h Output Buffer Word #63 2011 h Output Buffer 00 h Number of entries 01 h Output Buffer...
- Page 22 01 h Output Buffer Double Word #64 02 h Output Buffer Double Word #65 20 h Output Buffer Double Word #95 2023 h Output Buffer 00 h Number of entries 01 h Output Buffer Double Word #96 02 h Output Buffer Double Word #97 20 h Output Buffer...
- Page 23 80 h Input Buffer Byte #511 2110 h Input Buffer 00 h Number of entries Word 01 h Input Buffer Word #0 02 h Input Buffer Word #1 40 h Input Buffer Word #63 2111 h Input Buffer 00 h Number of entries 01 h Input Buffer...
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Page 24: Check Status
01 h Input Buffer Double Word #64 02 h Input Buffer Double Word #65 20 h Input Buffer Double Word #95 2123 h Input Buffer 00 h Number of entries 01 h Input Buffer Double Word #96 02 h Input Buffer Double Word #97 20 h Input Buffer... -
Page 25: Technical Data
6 Technical Data Dimensions Width 22.5 mm Height 96 mm Depth 110.4 mm Weight 90 g Electrical data Power supply 24VDC -15%/ +20%; 1.5W Power consumption during operation 100 mA (cyclical data exchange) Status display Environmental Conditions Ambient temperature -30 °C – +55 °C Storage temperature -30 °C –... - Page 26 Illustration 8: Front dimensions Gateway EtherCAT...
- Page 27 KUNBUS GmbH Gateway EtherCAT...
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