Related Manuals for Wilo Flumen OPTI-TR 50-3 120-1 Series
Summary of Contents for Wilo Flumen OPTI-TR 50-3 120-1 Series
- Page 1 Pioneering for You Wilo-Flumen OPTI-TR 50-3 ... 120-1 Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 en Installation and operating instructions · 6092613 • Ed.01/2022-07...
- Page 2 Flumen OPTI-TR 50 ... 120 https://qr.wilo.com/919 Flumen OPTI-TR 50 ... 120 (60 Hz) https://qr.wilo.com/3919 Flumen EXCEL-TRE 50 ... 90 https://qr.wilo.com/914 Flumen EXCEL-TRE 50 ... 90 (60 Hz) https://qr.wilo.com/3914...
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Page 3: Table Of Contents
Direction of rotation monitoring ........ 27 Operation in an explosive atmosphere ...... 28 Before switching on............ 28 Switch on and off.............. 29 During operation .............. 29 8 Shut-down/dismantling............ 29 Personnel qualifications............. 29 Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... -
Page 4: General Information
All rights reserved. Subject to change Wilo shall reserve the right to change the listed data without notice and shall not be liable for technical inaccuracies and/or omissions. The illustrations used may differ from the ori- ginal and are intended as an example representation of the device. - Page 5 Danger – explosive atmosphere General warning symbol Warning of cutting injuries Warning of hot surfaces Warning of high pressure Warning of suspended loads Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
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Page 6: Personnel Qualifications
Persons under the age of 18: Supervise them during use of the product (supervisor)! • Persons with limited physical, sensory or mental capacities: Use of this product is prohibited! Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... -
Page 7: Personal Protective Equipment
If required, take special measures into account (e.g. shielded cables, filters, etc.). • Replace defective connection cables. Contact customer service. Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... -
Page 8: Monitoring Devices
Keep working area free from ice. • Remove objects lying around from the work area. • Keep unauthorised persons away from the working area. Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... -
Page 9: During Operation
• Collect any leakage of fluid and operating fluid immediately and dispose of it according to the locally applicable guidelines. Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... -
Page 10: 2.11 Operating Fluid
Transport the mixer on the pallet to the installation site. Have one or two persons position the mixer at the installation site. Bear in mind the weight of the mixer! Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... -
Page 11: Use Of Lifting Equipment
Moisture ingress in the connection cable damages the connection cable and the mixer! Never immerse the end of the connection cable in a fluid and firmly seal it during storage. Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... -
Page 12: Application/Use
The motor heat is given off directly to the surrounding fluid via the motor housing. The connection cable is designed for heavy mechanical loads, sealed water pres- Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... - Page 13 Propeller made of solid or composite material with clogging-free propeller geometry. Nominal diameter in mm (in) 1200 (20) (20) (23.5) (23.5) (31.5) (35.5) (35.5) (47) Number of blades Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
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Page 14: Monitoring Devices
− − Motor winding: Temperature controller and • • • • − • • − limiter Pre-chamber (external pencil electrode) With ATEX approval Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... -
Page 15: Operation With Frequency Converter
Operation on the frequency converter is permitted. Refer to the appendix for the relevant verter requirements! Operation in an explosive atmo- sphere Approval according to IECEx − − Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... -
Page 16: Rating Plate
Motor type Serial number Date of manufacture* Speed Max. fluid temperature Protection class Rated current Starting current Rated current at service factor Rated power Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... -
Page 17: Type Key
Auxiliary lifting device • Cable bollard to secure the hoist cable • Adjustable stop • Additional rope anchoring • Fixation sets with anchor bolts Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... -
Page 18: Installation And Electrical Connection
Work in chambers and narrow rooms as well as work involving risk of fall- ing are dangerous work. Such work may not be carried out autonom- ously! • Only carry out work with another person! Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... - Page 19 • Rotate propeller. See section “Rotating the propeller [} 33]”. • Oil change in sealing, gear and pre-chamber. See section “Oil change [} 35]”. Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
- Page 20 - Fill holes in the baseplate of the mounting bracket. - Fill scratches in the mounting bracket. ▶ Mixer is installed. Make the electrical connection. Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
- Page 21 If the mixer is ordered for installation with a lowering device, the frame comes pre-assembled. If the mixer is delivered without a frame, order the appro- priate frame from customer service! Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
- Page 22 NOTICE! The frame must be perpendicular to the guide pipe. If the frame is not per- pendicular to the guide pipe, adjust the reach of the hoisting gear. Fig. 8: Swivel the mixer over the basin Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
- Page 23 ▶ Installation is complete. Lay the connection cable and make the electrical connection. Fig. 10: Mixer set down on the fixed limit stop Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
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Page 24: Electrical Connection
(e.g. overvoltage, undervoltage or phase failure relay, etc.). Residual-current device (RCD) • Install a residual-current device (RCD) in accordance with the regulations of the local energy supply company. Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... - Page 25 Connect the electrodes via an evaluation relay. Relay “NIV 101/A” is recommended for this. 6.5.4.1 Motor compartment/sealing cham- The threshold is 30 kOhm. ber monitoring Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
- Page 26 Motor protection in the motor line: Set the motor protection to 0.58 x rated current. – Motor protection installed in the mains supply cable: Set the motor protection to the rated current. Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
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Page 27: Commissioning
Direct starting: swap two phases. • Star-delta starting: Swap connections of two windings (e.g. U1/V1 and U2/V2). NOTICE! After changing this connection, check the direction of rotation again! Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... -
Page 28: Operation In An Explosive Atmosphere
Min. fluid temperature can drop below 3 °C: Monitoring device with automatic deactiva- tion installed? • No installations within the direct rotary range of the propeller? Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... -
Page 29: Switch On And Off
If the fluid level drops below the minimum immersion level, switch off the mixer. Shut-down/dismantling • Operation/control: Operating personnel, instructed in the functioning of the complete Personnel qualifications system Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... -
Page 30: Operator Responsibilities
Work in chambers and narrow rooms as well as work involving risk of fall- ing are dangerous work. Such work may not be carried out autonom- ously! • Only carry out work with another person! Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... - Page 31 Protective gloves: 4X42C + Type A (uvex protector chemical NK2725B) – Safety goggles: uvex skyguard NT • Use of disinfectants: – Use strictly according to the manufacturer’s instructions! Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
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Page 32: Maintenance And Repair
Flumen OPTI-TR 80-3 and 120-1 • Pre-chamber: 2 l (68 US.fl.oz.) • Gear chamber: 1.10 l (37 US.fl.oz.) • Sealing chamber: 2 l (68 US.fl.oz.) • Regularly carry out maintenance tasks. Maintenance intervals Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... -
Page 33: Maintenance Measures
In this regard, it is recommended to use re- mote monitoring for regular inspections. ✓ Protective equipment used! 9.5.2 Rotating the propeller ✓ Mixer disconnected from mains. Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... - Page 34 Smooth function • Signs of wear, e.g. cracks caused by frequencies Any defects detected must be repaired immediately or the accessories must be replaced. Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
- Page 35 Fig. 13: Position of the screw plugs Flumen OPTI-TR 80-3 Fig. 14: Position of the screw plugs ✓ Protective equipment used! ✓ Mixer removed, cleaned and disinfected. Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
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Page 36: Repairs
The propeller secures the mechanical seal in place. If the mixer is oper- ated without the propeller, the mechanical seal will be destroyed! Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... - Page 37 Replacement of mechanical seal on the fluid side. • Replace the handle grip. • Replacement of the frame. • Replacement of the mounting bracket for ground installation. Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
- Page 38 Forcing screw M16 (article number: 6037091) for OPTI-TR/EXCEL-TRE 50-3, 60-3, 90-2 Fig. 16: Propeller replacement for OPTI-TR/ and 120-1. EXCEL-TRE 90-2 ✓ Loctite 242 screw locking device. ✓ Grease Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
- Page 39 This presses the propeller from the shaft. CAUTION! The mechanical seal is no longer secured! Clean the shaft and apply new lubricating grease. Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
- Page 40 - Undo and unscrew the hexagon nut. - Pull off the washer from the hexagon head screw. - Pull out the hexagon head screw. Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
- Page 41 - Position the washer on the hexagon head screw. - Insert the hexagon head screw through the frame and handle grip. - Position the washer on the hexagon head screw. Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
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Page 42: Faults, Causes And Remedies
Have the motor protection switches and fuses installed and adjusted according to technical specifications by a qualified electrician and reset the monitoring devices. Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... - Page 43 Inspect propeller and replace if necessary. Motor bearings have worn. ⇒ Inform customer service; send the mixer back to the factory for reconditioning. Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
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Page 44: Spare Parts
13.5 3.77 27.5 5.81 13.77 23.45 29.06 42.31 57.61 If a Nord-Lock screw locking device is used, increase the tightening torque by 10 %! Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... -
Page 45: Frequency Converter Operation
In order to limit the surface temperature, the motor must be equipped with at least one temperature limiter (1‑circuit temperature monitoring). It may also be equipped with a temperature controller (2‑circuit temperature monitoring). Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07... - Page 46 Pre-chamber (external pencil electrode) With ATEX approval Motor winding: Temperature limiter Motor winding: Temperature controller and • • • • • • • • limiter Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
- Page 47 Converter type: Pulse-width modulation 13.3.4.3 Frequency converter operation • Min./max. frequency during continuous duty: – Asynchronous motors: 30 Hz up to rated frequency (50 Hz or 60 Hz) Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
- Page 48 13.3.6.2 Replacing the connection cable Changing the connection cable is strictly prohibited! 13.3.6.3 Changing the mechanical seal Changing the seal on the motor side is strictly prohibited! Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07...
- Page 52 Local contact at www.wilo.com/contact WILO SE Wilopark 1 44263 Dortmund Germany T +49 (0)231 4102-0 T +49 (0)231 4102-7363 wilo@wilo.com Pioneering for You www.wilo.com...