Merits P301 Series Service Manual
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Merits P301 Series Service Manual

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Merits
P301
series
Service Manual
Nov.1.2006 V1

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Summary of Contents for Merits P301 Series

  • Page 1 Merits P301 series Service Manual Nov.1.2006 V1...

  • Page 2: Table Of Contents

    Index 1. Introduction................1 2. Service guide ................1 2.1. How to replace or repair the seat assembly ..........1 2.1.1. To replace the seat body ................... 1 2.1.2. To replace the seat base plate assembly ............2 2.1.3. To replace the seat post assembly ..............2 2.1.4.

  • Page 3: Introduction

    1. Introduction The purpose of this manual is to provide dealers and/or distributors with the product information and instructions that are required for servicing the P301 powerchair. 2. Service guide The P301 powerchair consists of three main parts: n Seat assembly n Body assembly n Electrical system (Please refer to P3/P7 series Shark or VR2 service manual)

  • Page 4: To Replace The Seat Base Plate Assembly

    seat base plate assembly if it is broken. (See next page) 2.1.2. To replace the seat base plate assembly ◆ When should you replace the seat base plate assembly? ◇ If the seat base plate is deformation. ◇ If the seat base plate out of shape due to an accident. ◆...

  • Page 5: To Replace The Left/Right Armrest

    seat post. a. To replace the upper seat post: Use two wrenches to loosen the nut (4.18) and screw (4.17) to remove the upper seat post if it is worn out or deformed. b. To replace the lower seat post: Repeat step of a. then use the wrench to hold the screw (4.12) and loosen the nut (4.14) to remove the lower seat post if it is worn out or deformed.

  • Page 6: How To Replace Or Repair The Body Assembly

    ◇ Please proceeding steps as follows if it has to replace. Use hex tools to loosen bolt (3.28) under armrest to disassemble armrest from armrest support plate. If the armrest is broken, then replace it. Note: The arm tube protective shrouds (3.34 and 3.35) are option parts for powerchair.
  • Page 7 ◆ When should you replace the shroud? ◇ If your powerchair can not avoid knocked or bumped cause the shroud broken. ◆ How to replace the shroud? ◇ Please proceeding steps as follows if it has to replace. For general powerchair Check for deformations or cracks on the shroud.
  • Page 8 driver to loosen screw (3.31). Then replace headlight if it is broken or worn out. e. Take off the plug of turnlight (3.32) by hand. Hold the turnlight in place and rotate the turnlight holder by hand (3.28). Then replace it if it is broken or worn out. e.

  • Page 9: To Replace The Dashboard Cover

    2.2.2. To replace the dashboard cover ◆ When should you replace the dashboard cover? ◇ If your powerchair can not avoid knocked or bumped cause the dashboard cover broken. ◆ How to replace the dashboard cover? ◇ Please proceeding steps as follows if it has to replace. After remove the shroud.

  • Page 10: To Replace The Footplate Assembly

    Replace the seat lift motor assembly by following steps if it is worn out or deformed. a. Remove the seat assembly. b. Remove the shroud. c. Use hex tools to loosen three bolts (4.39) first. d. Hold the screw (4.31) under the frame and loosen the nut (4.32) and then replace seat lift motor assembly if it is worn out or deformed.

  • Page 11: To Replace The Anti-Tipper Wheel Assembly

    ◆ How to replace the footplate assembly? ◇ Please proceeding steps as follows if it has to replace. Replace the footplate assembly if it is worn out or deformed. Hold the screw (8.07) and loosen the nut (8.08) and then replace the footplate assembly.

  • Page 12: To Replace The Caster Wheel Assembly

    is worn out or deformed. a. Remove the seat assembly. b. Remove the shroud. c. Use hex tools to loosen the six screws (5.60 and 5.61, see page 12) to remove the motor and gearbox. d. Use wrench to hold the screw (2.11) and loosen the nut (2.12) then replace the suspension bar or suspension spring if they are worn out or deformed.
  • Page 13 ◇ If the caster wheel assembly is worn out. ◇ If the caster wheel assembly is out of shape due to an accident. ◆ How to replace the caster wheel assembly? ◇ Please proceeding steps as follows if it has to replace. The caster wheel assembly is composed of a caster wheel and fork.

  • Page 14: To Replace The Driver Wheel Assembly

    2.2.7. To replace the driver wheel assembly ◆ When should you replace the driver wheel assembly? ◇ If the driver wheel assembly is worn out. ◇ If the Pneumatic tire of driver wheel is pierced by something. ◇ If the driver wheel assembly is out of shape due to an accident. ◆...

  • Page 15: To Replace The Frame Assembly

    b. If the PU tire is worn out. Use hex tools to loosen eight screws (6.78) to replace it. (See next page) For Pneumatic tire a. Loosen the cap (6.79) by hand to remove it. b. Use a pointed material to release gas of tube valve (6.74) first. c.
  • Page 16 ◇ If the frame is deformation. ◇ If your powerchair can not avoid knocked or bumped cause the frame deform. ◇ If the frame is out of shape due to an accident. ◆ How to replace the frame? ◇ Please proceeding steps as follows if it has to replace. Check the whole body assembly by the following steps if there is noise or sticking motion during operation of the powerchair.

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