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Yardistry MADISON YM11783X Installation And Operating Instructions Manual

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MADISON PERGOLA
Installation and Operating Instructions – YM11783X
IMPORTANT, RETAIN FOR FUTURE REFERENCE: READ CAREFULLY
HEIGHT:
8'2" or 2.44m
10 x 14 Charleston Pergola
Revised 10-16-2018
14'-0"
10'-0"
Yardistry – North America
Toll Free Customer Support: 1.888.509.4382
info@yardistrystructures.com
www.yardistrystructures.com
Height: 8' 2" (2.44 m)
Y40000-783X

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Summary of Contents for Yardistry MADISON YM11783X

  • Page 1 Installation and Operating Instructions – YM11783X IMPORTANT, RETAIN FOR FUTURE REFERENCE: READ CAREFULLY HEIGHT: 8’2” or 2.44m 10 x 14 Charleston Pergola Revised 10-16-2018 14'-0" 10'-0" Yardistry – North America Toll Free Customer Support: 1.888.509.4382 info@yardistrystructures.com www.yardistrystructures.com Height: 8’ 2” (2.44 m) Y40000-783X...

  • Page 2: Important Safety Notice

    Wood is NOT flame retardant and will burn. Grills, fire pits and chimineas are a fire hazard if placed too close to a Yardistry structure. Consult user’s manual of the grill, fire pit or chimnea for safe distances from combustible materials.
  • Page 3 Limited Warranty Yardistry warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. In addition, for any product with lumber, all lumber is warranted for five (5) years against rot and decay. This warranty applies to the original owner and registrant and is non-transferable.

  • Page 4: Instructions For Proper Maintenance

    Instructions for Proper Maintenance Your Yardistry structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you, the owner, properly maintain it.
  • Page 5 Permanent Installation Examples Note: It is critically important you start with square, solid and level footings, concrete pad or deck to attach your structure. We supply Post Mounts with this structure which gives you the flexibility to permanently install your structure to a pre-existing or new wood or concrete surface.
  • Page 6 Permanent Installation Examples cont. Concrete Patio (min. 13’ x 9’) with 6” clearance on all sides Anchoring Hardware not included Wood Deck (min. 13’ x 9’) with 6” clearance on all sides Anchoring Hardware not included Corner Post Panel Post Corner Corner Panel...
  • Page 7 Part Identification ( Dimensions are approximate and are shown to assist in the identification of parts for assembly. Actual dimensions may be smaller or larger. 8 - (581) - 38.1 x 139.7 x 409.6mm (1½ x 5½ x 16-1/8") 16 - (579) - 76.2 x 69.9 x 408.9mm (3 x 2¾ x 16-3/32") - Rail T/B Y50132-581 Top Horizontal Y50132-579...
  • Page 8 Part Identification ( Dimensions are approximate and are shown to assist in the identification of parts for assembly. Actual dimensions may be smaller or larger. 1 - (499) 15.9 x 133.4 x 381mm (5/8 x 5¼ x 15") Plaque - Y50132-499 2 - (497) 34.9 x 63.5 x 857.2mm (1-3/8 x 2½...

  • Page 9: Hardware Identification

    Hardware Identification Dimensions are approximate and are shown to assist in the identification of parts for assembly. Actual dimensions may be smaller or larger. 1/4 x 5" 8 - Hex Bolt - (Y07718-250) 1/4 x 4-1/4" 8 - Hex Bolt - (Y07718-241) 1/4 x 1-3/4"...
  • Page 10 Hardware Identification Dimensions are approximate and are shown to assist in the identification of parts for assembly. Actual dimensions may be smaller or larger. 1 - Charleston Canopy 10 x 14 (Y70829-149) 1pc. - Gazebo ID Plaque (Y70800-104) - 1/8" (Y00400-002) Drill Bit 1 - Room L Mount (16pk) (Y70835-080)
  • Page 11 Step 1: Inventory Parts - Read This Before Starting Assembly STOP STOP STOP STOP This is the time for you to inventory all your hardware, wood and accessories, referencing the parts identification sheets. This will assist you with your assembly. •...
  • Page 12 Step 2: Post Panel Assemblies Part 1 A: In between two (579) Rail T/Bs place three (580) Ballusters. The two outside (580) Ballusters should measure 3” from the edge of each (579) Rail T/B. The middle (580) Balluster should be evenly spaced between the first two.
  • Page 13 Step 2: Post Panel Assemblies Part 2 C: Place each Balluster Assembly in one (528) Panel Post and one (527) Corner Panel Post so the bottom (579) Rail T/B sits tight to the top of the insert in both posts. Make sure Balluster Assembly is square to posts then attach with six #8 x 3”...
  • Page 14 Step 3: Create Corner Post Assemblies Part 1 Room L Mount A: On each Post Panel Assembly install one Room L Mount flush to the inside, bottom of (528) Panel Post with S12 - Pan Screw (1) one #10 x 1-1/4” Pan Screw. (fig. 3.1 and 3.2) Fig.
  • Page 15 Step 3: Create Corner Post Assemblies Part 2 B: Place two Post Panel Assemblies against one (190) Corner Post so the (527) Corner Panel Posts are flush to the tops and bottoms of the (190) Corner Post so they create a Fig.
  • Page 16 (527)Corner Post (1) Step 3: Create Corner Post Assemblies Part 3 S23 - Pan Screw (2) Room L Mount (2) F: Place one Room L Mount flush to the inside, bottom of each (527) Corner Panel Post then attach with one #10 x 2-1/2”...
  • Page 17 Step 4: Beam End Assembly A: Measure 10-1/2” from tip of one (487) Beam End then place one (485) Beam End 10-1/2 at measured location on the side without the cut-out, make sure it is square then attach with three #10 x 4” Wood Screws. Repeat for a second Beam End Assembly.
  • Page 18 Step 5: Front Beam Assembly Repeat for 1 more Assembly Hardware: G1 ‐ 5/16 x 1½ H Inner Beam‐Y500 A: Interlock the cut-outs on two (489) Front Beams then attach with four 5/16 x 1-1/2” Hex Bolts (with 5/16” lock washer, 5/16” flat washer and 5/16” t-nut). (fig. 5.1 and 5.2) B: Place one (026) Splice on top of (489) Front Beams with long side facing down, 52”...
  • Page 19 Step 6: Layout Corner Post Assemblies A: Move your Corner Post Assemblies to the final location. Make sure the ground is flat and level before continuing assembly. B: Place one Corner Post Assembly at each corner with the opening facing in. (fig. 6.1) Each shorter end should measure 8’...

  • Page 20: Step 7: Frame Assembly

    Step 7: Frame Assembly Part 1 A: On one short side place one Beam End Assembly against one (190) Corner Post and (528) Panel Post and loosely attach to (190) Corner Post and (527) Corner Panel Post with one 1/4 x 5” Hex Bolt (with 1/4” lock washer, 5/16”...
  • Page 21 Step 7: Frame Assembly Part 2 F: On one long side place the Front Beam Assembly with the (499) Plaque against the Corner Post Assemlies with (499) Plaque facing out. Loosely attach Front Beam Assembly to each (190) Corner Post and (527) Corner Panel Post with one 1/4 x 5”...
  • Page 22 Step 8: Beam Assembly - Inner Beam Repeat for 1 more Assembly Hardware: sembly Hardware: G1 ‐ 5/16 x 1½ Hex Bo Inner Beam‐Y50000‐4 G1 ‐ 5/16 x 1½ Hex Bolt A: Interlock the cut-outs on two (488) Inner Beams then attach with four 5/16 x 1-1/2” Hex Bolts (with 5/16” lock Inner Beam‐Y50000‐488 washer, 5/16”...
  • Page 23 Repeat for 3 more corners Step 9: Attach Inner Beam Assemblies A: Place one Inner Beam Assembly against (528) Panel Posts on the short side, flush to the top of the post then attach Beam End Assembly and (486) Beam 57-1/2 to Inner Beam Assembly with three #10 x 4” Wood Screws per side.
  • Page 24 Step 10: Attach Arch Gussets Part 1 Note: The bevelled ends on each gusset Short Side should always face away from the wood it is (486) Beam attaching to. 57-1/2 Fig. 10.1 A: Make sure the assembly is still square and level then from the inside of the assembly, facing one (486) Beam 57-1/2 place one (483) Arch Gusset Right on the right hand side so the top...
  • Page 25 Step 10: Attach Arch Gussets Part 2 Note: The bevelled ends on each gusset should always face away from the wood it is attaching to. B: Make sure the assembly is still square and level then facing one Front Beam Assembly on the long side place one (483) Arch Gusset Right on the right hand side so the top fits tight to Front Beam Assembly and the bottom fits tight to the side and flush to the front of (528) Panel Post and bottom of (581) Top Horizontal.
  • Page 26 Step 10: Attach Arch Gussets Part 3 Note: The bevelled ends on each gusset should Fig. 10.6 always face away from the wood it is attaching Inner Beam C: From the inside of the assembly, facing one Assembly Inner Beam Assembly place one (483) Arch Gusset Right on the right hand side so the top fits tight to Inner Beam Assembly and the bottom fits tight to the side and flush to the front of (528) Panel Post and...
  • Page 27 Step 11: Trellis Assembly Part 1 A: Interlock one (490) Short Trellis A with one (491) Long Trellis A then attach with one 1/4 x 1-3/4” Hex Bolt (with two 5/16” flat washer and one 1/4” lock nut) in the top hole and one Trellis Clip, in the bottom hole, on each side connecting with one 1/4 x 1-3/4”...
  • Page 28 Step 11: Trellis Assembly Part 2 D: Repeat Steps A and B to create two Trellis C Assemblies and two Trellis D Assemblies with two (495) Short Trellis C, two (494) Long Trellis C, two (497) Short Trellis D and two (496) Long Trellis D. The Trellis D Assemblies do not get the 1/4 x 1-3/4”...
  • Page 29 Step 11: Trellis Assembly Part 3 Front Beam F: Place Trellis Assembly A on Fig. 11.6 Assembly top of each Front and Inner Beam (026) Splice Assembly, centred on each (026) Splice then attach to (026) Splice, Front Beam Assemblies and Inner Beam Assemblies through the Trellis Clips with one #10 x 1-1/4”...
  • Page 30 Step 11: Trellis Assembly Part 4 G: Follow with two Trellis Assembly Bs on each Fig. 11.8 Trellis side of Trellis Assembly A, then Trellis Assembly Assembly D Trellis Trellis C and Trellis Assembly D. Attach each with one Assembly C Assembly B Front Beam #10 x 1-1/4”...
  • Page 31 Step 12: Bar Assembly - Gussets A: On one short side place one (516) Bar Fig. 12.1 Short Side Gusset against (528) Panel Post so the top meaures 40-1/8” from the bottom of (528) (528) Panel Panel Post. The longer end over hangs the Post outside of (528) Panel Post by 7-7/8”.
  • Page 32 Step 13: Bar Assembly - Shelf Frame Part 1 A: Flush to the ends and bottom of one (501) Front Back Shelf place one (502) Shelf Side Joist at each end and attach with two #8 x 1-1/2” Wood Screws per joist. Notice orientation of screw holes on face of boards. There will be a 5/8”...
  • Page 33 Step 13: Bar Assembly - Shelf Frame Part 2 Attach Shelf Frame D: Place Shelf Frame on top of both (498) Shelf Gussets so the front of the frame overhangs the Fig. 13.2 gussets by 5/8”. Attach each (502) Shelf Side Joist to each (528) Panel Post with three #8 x 2” Wood Screws per joist.
  • Page 34 Step 13: Bar Assembly - Shelf Frame Part 3 Shelf Top Fig. 13.5 E: Place two (503) Shelf Tops in between (501) Front Back Shelves so the ends are flush with the outside of each (502) Shelf Side Joist then attach to each (500) Shelf Joist and (502) Shelf Side Joist with eight #8 x 1-1/2”...
  • Page 35 Bar Frame Step 14: Bar Assembly - Bar Frame HARDWARE  Part 1 16‐S2 ‐ #8 X 1‐1/2" W.S 2‐ y50000‐512 ‐Side Joist 1‐ y50000‐501 ‐FrontBack Shelf A: Flush to the ends and bottom of one (501) Front Back Shelf place one (512) Side Joist at each end and attach with two #8 x 1-1/2” Wood Screws per joist. Notice orientation of screw holes on face of boards. There 2‐ y50000‐508‐  Joist will be a 5/8”...
  • Page 36 Step 14: Bar Assembly - Bar Frame Part 2 D: Place Bar Frame on top of both (516) Bar Gussets so (510) Bar Back faces inwards and (501) Front Back Shelf faces out. (501) Front Back Shelf and (510) Bar Back overhangs the gussets by 5/8”. Attach each (512) tach Bar Frame Side Joist to each (528) Panel Post with three #8 x 2”...
  • Page 37 Step 14: Bar Assembly - Bar Frame Part 3 E: Flush to the bottom of both (579) Rail T/B on one Corner Post Assembly and 5/8” down from the top of (510) Bar Back attach one (509) End Joist to (579) Rail T/B with three #8 x 2-1/2” Wood Screws. Repeat for the other end of (510) Bar Back.
  • Page 38 Step 14: Bar Assembly - Bar Frame Part 4 G: Attach both (498) Shelf Gussets to each (502) Shelf Side Joist with two #8 x 3” Wood Screws per gusset. (fig. 14.6 and 14.7) Attach Gussets to Shelf and Bar H: Attach both (516) Bar Gussets to each (512) Side Joist with two #8 x 3”...
  • Page 39 Step 14: Bar Assembly - Bar Frame Part 5 I: On the left hand side of the Bar Frame place one (582) Bar Left against (190) Corner Post and (501) Front Back Shelf so the tops are flush and are tight. Attach (582) Bar Left to (190) Corner Post with two #8 x 1-1/2” Wood Screws and to (512) Side Joist with two #8 x 2-1/2”...
  • Page 40 36‐S2 ‐ #8 X 1‐1 2" W.S Step 14: Bar Assembly - Bar Frame 2‐ Long Bar top  Y50000‐51 Bar Top-Left & Right 1‐ Mid Bar top  Y50000‐514 Part 6 HARDWARE  1‐ Short Bar top  Y50000‐51 36‐S2 ‐ #8 X 1‐1 2" W.S K: Place one (515) Short Bar Top tight to (501) Front Back Shelf then follow with one (514) Mid Bar Top so the notches fit around the Corner Panel Post then lastly place one (513) Long Bar Top tight to (510) Bar Back.

  • Page 41: Step 15: Attach Canopy

    Step 15: Attach Canopy Part 1 A: Centre Charleston Canopy over the trellises, use the female snaps as a guide then screw two male snaps into each end of Trellis Assembly A. Connect male and female snaps. (fig. 15.1, 15.2, 15.3 and 15.4) Fig.
  • Page 42 Step 15: Attach Canopy Part 2 B: From underath the Charleston Canopy tie each of the three velcro straps around Trellis Assembly A. (fig. 15.4 and 15.5) C: Pull Charleston Canopy tight along one short side using female snaps as a guide, mark location then install the male snaps along both Beam End Assemblies and (486) Beam 57-1/2.
  • Page 43 Step 16: Attach Plaque A: Attach Gazebo ID Plaque to a prominent location on your Pergola with two #10 x 1-1/4” Pan Screws. This provides warnings concerning safety and important contact information. A tracking number is provided to allow you to get critical information or order replacement parts for this specific model. (fig. 16.1 and 16.2) Fig.
  • Page 44 NOTES support@yardistrystructures.com...
  • Page 45 NOTES support@yardistrystructures.com...
  • Page 46 Atención a: Servicio de Atención al Cliente À l’attention de: Service à la clientèle Yardistry would like to say “Thank you” for your time and feedback. Yardistry quiere “Agradecerle” por su tiempo y su opinión. Yardistry aimerait vous remercier d’avoir pris le temps de répondre au sondage.