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Summary of Contents for Smithco SPRAY STAR 1610P
- Page 1 OPERATOR’S MANUAL SPRAY STAR 1600P Model 1610P November, 1999 Revised 2-8-02 SMITHCO PRODUCT SUPPORT 1-800-891-9435 Hwy SS and Poplar Avenue, Cameron WI 54822 E-mail: productsupport@smithco.
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Page 2: Table Of Contents
CONTENTS Introduction ....................1-10 Introduction ....................1 Symbols ....................2-3 General Safe Practices ................4 Safe Spraying Practices ................5 Specifications .....................6 Optional Spray Equipment................6 Set Up ....................7-8 Controls & Instruments ................9-10 Operation ....................11-17 Schematics ..................... 18-19 Hydraulic Schematic .................18 Wiring Schematic..................19 Spraying Procedure ................ -
Page 3: Introduction
INTRODUCTION Thank you for purchasing a product. Read this manual and all other manuals pertaining to the Spray Star carefully as they have safety, operating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage. Keep manuals in a safe place after operator and maintenance personnel have read them. -
Page 4: Symbols
SYMBOLS Read Electrical Power No Electrical Operator’s Power Manual Engine - Stop Engine - Start Engine - Run Temperature Water Engine Oil Light Temperature Gasoline Diesel Glow Plug - On Glow Plug - Off Glow Plug Hour Meter Hour Meter Fuse Hand Throttle Choke - Closed... - Page 5 SYMBOLS Up/Down Arrow Down/Lower Up/Raise Manual No Smoking Moving Parts Operation Step Hot Surface Pinch Point Hydraulic Fluid Lift Arm Tractor Penetration Engage Disengage Ground Speed Fast Slow Forward High Warning Danger Reverse Neutral Caution...
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Page 6: General Safe Practices
SAFE PRACTICES 1. It is your responsibility to read this manual and all publications associated with this machine. 2. Never allow anyone to operate or service the machine or its optional equipment without proper training and instructions. Never allow minors to operate any equipment. 3. -
Page 7: Safe Spraying Practices
SAFE SPRAYING PRACTICES Persons engaged in the handling, preparation or application of chemicals must follow accepted practices to insure the safety of themselves and others, 1. WEAR protective clothing including: gloves, hat, respirator, eye protection and skin covering suitable for protection from chemicals being used. -
Page 8: Specifications
SPECIFICATIONS WEIGHTS AND DIMENSIONS Length 112" (285 cm) Width 61" (155 cm) Width With Booms Down 230" (584 cm) Height 50" (127 cm) Height With Booms Up 126" (320 cm) Wheel Base 60" (152 cm) Weight Empty 1200 lb (544 kg) Weight Loaded 2500 lb (1134 kg) SOUND LEVEL AT 3400 RPM... -
Page 9: Set Up
SET UP The Model 1600P Prime Mover arrives from setup and ready for service. Depending on freight conditions the tires, wheels and steering wheel may need to be installed. The spray system is normally shipped attached to the 1600P Prime Mover. If a spray system is to be retrofitted to a 1600P Prime Mover by a dealer or owner, assemble and attach the components in accordance with the parts drawings in the Spray Star 1600P Parts/Service Manual. - Page 10 SET UP (CONTINUED) 10. Check brake fluid in master cylinder by removing round plug on floorboard. Add brake fluid if necessary. DOT 3. 11. Check hydraulic fluid. The hydraulic power unit is located between the engine and the spray tank on the left hand side.
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Page 11: Controls & Instruments
CONTROLS & INSTRUMENTS A. Oil Light: The Oil Light should come on when the ignition is on, without the engine running and should go out when the engine is running. The Oil Light will light when the oil pressure is low. If it does come on, shut off the engine and find the cause immediately. - Page 12 CONTROLS & INSTRUMENTS (CONTINUED) CONTROL PANEL Located on right side of seat. The following are located on or near the control panel. A. Choke: Pull out choke when starting cold engine, push in when engine starts. B. Ground Speed: The Ground speed control is a device that limits the accelerator movement at the engine.
- Page 13 OPERATING INSTRUCTIONS Before operating the Spray Star 1600P, become familiar with all controls and functions. Also complete all main- tenance requirements and read all safety warnings. Knowing the Spray Star 1600P thoroughly, how it operates, and by doing the prescribed maintenance steps, you can expect trouble free operation for years to come. SAFETY Safety needs to always be the concern of an operator of a moving vehicle or any machine with moving parts.
- Page 14 OPERATING INSTRUCTIONS (CONTINUED) Before using the Spray Star 1600P, the operator and spray technician must familiarize themselves with all of the information on chemical spraying contained in the Turf Spray Guide. All testing and calibratin of sprayers is to be done with water, not chemicals. This insures the safety to all involved in performing the calibration operation.
- Page 15 OPERATING INSTRUCTIONS (CONTINUED) OWING UNIT When it is necessary to move the Spray Star 1000 without the engine running, the by-pass valve built into hy- drostatic pump must be "open" by turning it counter-clockwise. The valve is located on the bottom of the pump. An "open"...
- Page 16 OPERATING INSTRUCTIONS (CONTINUED) MAIN CONTROL VALVEE Front View Back View Main Pressure Adjustment - Turn to adjust desired pressure on the pressure gauge. B. Main Boom Lever - Allows pressure to enter the system. Down is engage, up is disengage. C.
- Page 17 OPERATING INSTRUCTIONS (CONTINUED) SPRAYER VALVE SETTINGS AND SPRAY TANK AGITATION The gate valve on the suction side of the pump, between the tank and the pump must be open before pump is engaged. Close this valve only when necessary to clean the filter with spray material in the spray tank. There are three manual flow control valves on the discharge side of the spray system.
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Page 18: Operation
SPRAY OPERATION (After Proper Setup and Calibration) 1. Add the amount of water required for the spray operation to tank using air gap filler. 2. Start engine, set engine speed below 2000 RPM, and engage pump after taking all previously described safety and operation precautions. - Page 19 SPRAY OPERATION (CONTINUED) One of the most common causes for faulty-pump performance is corrosion inside the pump. Flush the pump and entire system with a solution that will chemically neutralize the liquid pumped. Mix according to manufacturer’s directions. This will dissolve most residue remaining in the pump, leaving the inside of the pump clean for the next use.
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Page 20: Schematics
HYDRAULIC SCHEMATIC... -
Page 21: Wiring Schematic
WIRING SCHEMATIC... -
Page 22: Spraying Procedure
This section is intended to offer practical guidelines for the distribution of liquid chemicals over an area of turfgrass such as golf courses, park land, school grounds and lawns. SMITHCO makes no representation as to the suitability of any technique or product for any particular situation. This section is suitable for self-pro- pelled spray vehicles or sprayers mounted onto vehicles. -
Page 23: Hose & Handgun Spraying
HOSE & HANDGUN SPRAYING A handgun (hand-nozzle or hand-lance) is used to control and direct the spray pattern to the ground, shrub or tree. They must be constructed of long lasting and noncorrosive materials such as brass, stainless or alumi- num. -
Page 24: Nozzles
NOZZLES (CONTINUED) 3. Disperse the material in a specific pattern that will insure even distribution of chemical across the swath covered by the boom. As shown (to the right) the pattern formed by flat fan (TeeJet) nozzles would show most liquid concentrated at the center, then tapering off where it begins to overlap with the next nozzle- approximately... -
Page 25: Calibration Introduction
CALIBRATION INTRODUCTION Calibrating simply means to adjust a set of variables on the sprayer in order to deliver the desired amount of chemical to a known area of turf. The job of calibrating the sprayer consists of balancing these variables so that your sprayer delivers the de- sired application rate. -
Page 26: The Nozzle Chart Method Of Calibration
THE NOZZLE CHART METHOD OF CALIBRATION The Nozzle Chart Method is useful when the sprayer nozzles are new or nearly new. It is also the most useful method to employ when the sprayer is equipped with an Electronic Spray Control System. The Electronic Spray Control System does most of the calibration work, it is up to the operator to select the proper combina- tion of nozzle size and ground speed which will deliver the desired application rate. -
Page 27: The "128" Method Of Boom Sprayer Calibration
THE NOZZLE CHART METHOD OF CALIBRATION (CONTINUED) 5. For Sprayer with Electronic Spray Control Systems. On sprayers equipped with Electronic Spray Control Systems such as those manufactured by Raven Ind., Micro-Trak Co. and Dickey-John Co., it is still important to select the right type and size of nozzle for the required operation. - Page 28 THE “128” METHOD OF BOOM SPRAYER CALIBRATION (CONTINUED) The carrying or towing vehicle is to be traveling at the desired speed when it crosses the start line of the measured course. Repeat this procedure and determine the average of the two times. 3.
- Page 29 NOTES...
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Page 30: Nozzle Performance Chart #1
NOZZLE PERFORMANCE CHART #1 Nozzle Type: XR TeeJet & DG TeeJet Spacing: 20 inch (51cm) Calibration: US Gal/Acre (GPA) & US Gal/1,000 Square Feet (GPT) Nozzle Application Rate GPA Application Rate GPT Pressure Capacity Speed MPH Speed MPH Color Size (Gal/Min) 0.071 0.24... -
Page 31: Nozzle Performance Chart #2
NOZZLE PERFORMANCE CHART #2 Nozzle Type: XR TeeJet & DG TeeJet Spacing: 20 inch (51cm) Calibration: Liters Per hectare Nozzle Application Rate l/ha Pressure Capacity Speed km/h Color Size (l/min) 0.28 67.2 56.0 48.0 0.32 76.8 64.0 54.9 Orange XR8001 0.39 93.6 78.0... -
Page 32: Nozzle Performance Chart #3
NOZZLE PERFORMANCE CHART #3 Nozzle Type: Turbo FloodJet Spacing: 40 inch (100cm) Calibration: US Gal/Acre (GPA) & US Gal/1,000 Square Feet (GPT) Nozzle Application Rate GPA Application Rate GPT Pressure Capacity Speed MPH Speed MPH Color Size (Gal/Min) 0.28 10.4 TF-VS2 0.35 13.0... -
Page 33: Nozzle Performance Chart #4
NOZZLE PERFORMANCE CHART #4 Nozzle Type: Turbo FloodJet Spacing: 40 inch (100cm) Calibration: Liters Per Hectare Nozzle Application Rate l/ha Application Rate GPT Pressure Capacity Speed km/h Speed MPH Color Size (l/min) 1.11 83.3 66.6 TF-VP2 1.29 96.8 77.4 1.40 84.0 Brown TF-VP2.5... -
Page 34: Nozzle Performance Chart #5
NOZZLE PERFORMANCE CHART #5 Nozzle Type: Turbo TurfJet Spacing: 20 inch (51cm) Calibration: US Gal/Acre (GPA) & US Gal/1,000 Square Feet (GPT) Nozzle Application Rate GPA Application Rate GPT Pressure Capacity Speed MPH (KPH) Speed MPH (KPH) Color Size (Gal/Min) 3 (5) 4 (6) 5 (8) -
Page 35: Nozzle Performance Chart #6
NOZZLE PERFORMANCE CHART #6 Nozzle Type: Turbo TurfJet Spacing: 20 inch (51cm) Calibration: Liters Per Hectare Nozzle Application Rate l/ha Pressure Capacity Speed KPH (MPH) 4 (2.5) 6 (4) 8 (5) 10 (6) Color Size (l/min) 0.46 69.0 46.0 34.5 27.6 0.56 84.0... -
Page 36: Reference
ABBREVIATIONS AND CONVERSIONS Gallons per minute Centimeters lit/min Liters per minute Decimeters dl/min Deciliter per minute Meter Pounds per square inch Millimeters Kilometers m.p.h. Miles per hour Gallon per acre km/h Kilometers per hour lit/ha Liters per hectare Volume per ACRE ml/ha Milliliter per hectare Volume per HECTARE... -
Page 37: Declaration Of Conformity
EC DECLARATION OF CONFORMITY according to Directive 89/392/EEC SMITHCO INC. (Name of supplier) 34 West Ave. Wayne, PA 19087 USA (Full address of the manufacture - authorized representative established in the Community must also give the business name and address of the manufacture) -
Page 38: Limited Warranty
Batteries. Wheels and tires. A copy of the warranty for the above items is furnished if necessary with each SMITHCO product. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitations of incidental or consequential damages, so the above limitations or exclusions may not apply to you.
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