Omron XS5 Manual page 14

Assembly Procedure for XS5C/XS5G Connector Assemblies
(1) Connector and Cable External Diameters
• Connectors for 6-, 4-, and 3-mm-diameter Cables (i.e., Cables that
are 5 to 6, 4 to 5, and 3 to 4 mm in diameter respectively) are
available. When assembling a Connector used with a cable, make
sure that the external diameter of the Connector is suited to that of
the cable.
• Connectors for 6-mm-diameter Cables use white cable clamps.
Connectors for 4- and 3-mm-diameter Cables use black cable
clamps.
A watertight bushing for 6-mm-diameter Cable has no stripe, that
for 4-mm-diameter Cable has a single stripe, and that for 3-mm-
diameter Cable has two stripes.
Note: When connecting a commercially available cable to a
connector assembly, use a cable with an outside diameter of 3
to 6 mm and core sizes of 0.18 to 0.75 mm
2
connectors and 0.5 mm maximum for soldering connectors.
(2) Component Insertion
Crimping/Soldering Connectors
Straight Connectors
Watertight
Cover
bushing
Angled Connectors
Ring (Angled models only) *
Cover
* A ring is not required for Screw-on Connectors.
• As shown in the above illustration, connect the above components
to the Cable with its end processed.
Screw-on Connectors
Confirm that you have all of the required parts.
Cover
Watertight
bushing
Ring *1
Cover
Insulation caps and insulation tubes are included with
5-pole Connectors (XS2C-D5S@ and XS2G-D5S@).
*1. Rings are not required with 7-mm and 8-mm cables.
*2. Insert the waterproof bushing for 7-mm and 8-mm
cables in the direction shown in the diagram.
2
for crimping
Cable
Cap
clamp
Cable clamp
Cap
Watertight
bushing
Cable clamp
Cap
( )
*2
Watertight bushing
Cable clamp
Cap
(3) Wiring (Processing Cable Ends)
Soldering Connectors
• Strip 10 mm of the Cable sheath and 4 mm of each core.
• Before soldering cores and solder cup pins together, solder-coat
each of them.
• The following conditions are recommended for soldering each
solder cup pin.
Soldering iron: 30 to 60 W
Soldering temperature: 280°C to 340°C
Soldering period: 3 s max.
• The length marked *A should be 6.5 mm max., otherwise the
proper degree of protection of the connector will not be maintained.
Crimping Connectors
Crimping
• Strip 14 mm of the Cable sheath and 4 mm of each core.
• Make sure that each core is not damaged and its end strands are
not spread out.
• Mount the XY2F-0003 Locator to XY2F-0002 Crimping Tool, both
of which are sold separately, and set the selector dial of the
Crimping Tool to 6 for the XS5U-@@21 and to 7 for the XS5U-
@@22.
• After mounting the crimping pins to the Locator, fully insert the
cores to the crimping pins.
• Squeeze the handle of the Crimp Tool to press-fit the cores to the
crimping pins.
(Squeeze the handle firmly until the handle automatically returns to
the release position.)
Wiring
Pin clamp
• After press-fitting the cores to the pins, insert the pins into the pin
clamp as shown in the illustration. Then make sure that the lead
colors correspond to the pin clamp numbers that are identical to
the connector pin numbers.
XS5
6 ±0.5
*A
Press
1 to 1.5
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