Omron Smartclick XS5H Series Installation Instructions Manual

Round water-resistive smartclick connectors that reduce installation work
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Round Water-resistant Connectors
XS5
Round Water-resistive Smartclick
Connectors That Reduce Installation Work
• A newly developed lock mechanism that is compatible with round M12 connectors.
• Simply insert the Connectors, then turn them approximately 1/8 of a turn to lock.
• A positive click indicates locking.
• Features the same degree of protection (IP67) as M12 connectors.
• A full line-up of models is planned.
• Connectors with Cables are UL approved.
Refer to Safety Precautions on
page 17.
Ratings and Specifications
Rated current
4 A
Rated voltage
250 VDC
Contact resistance
40 mΩ max.
(connector)
(20 mV max., 100 mA max.)
Insulation resistance
1,000 MΩ min. (at 500 VDC)
Dielectric strength
1,500 VAC for 1 min
(connector)
(leakage current: 1 mA max.)
Degree of protection
IP67 (IEC60529)
Insertion tolerance
50 times min.
Lock strength
Tensile: 100 N/15 s, Torsion: 1 N·m/15 s
Cable holding
100 N/15 s (for cable diameter of 6 mm)
strength
Lock operating force
0.1 N·m to 0.25 N·m
Ambient operating
−25 to 70°C
temperature range
Recommended Cables for Assembly Connectors
Cable outer
diameter
Crimping
(mm)
models
for 8 dia. 7 to 8 dia.
---
for 7 dia. 6 to 7 dia.
for 6 dia. 5 to 6 dia. Two types of
contacts are
for 4 dia. 4 to 5 dia.
available.
0.18 to 0.3 mm
for 3 dia. 3 to 4 dia.
0.5 to 0.75 mm
Connection Combinations
OMRON model No.
Smartclick Socket
XS5F, XS5C, XS5W (socket side),
Connectors
XS5R (socket side), XS5P
M12 Socket
XS2F, XS2C, XS2W (socket side),
Connectors
XS2R (socket side), XS2P
is a registered trademark of the OMRON Corporation.
Core sizes
Soldering
Screw-on
models
models
---
0.18 to
2
0.75 mm
2
0.5 mm
max.
2
2
Smartclick Plug Connectors
XS5H, XS5G, XS5W (plug side),
XS5R (plug side), XS5M
Materials and Finish
Item
Model
XS5F/H/W/R
Materials
Phosphor bronze
Con-
tacts
Finish
Nickel base, 0.4-µm gold plating
Fixtures
Nickel-plated zinc alloy
Fixtures (Lock)
SUS
Pin block
PBT resin (UL94V-0)
O-ring
Rubber
Overmolding/
Polyester elas-
Cover
tomer
Vibration-
UL CL3, 6-mm
dia., 4 cores ×
proof
robot
AWG20 (0.08/
cable
110)
Cable
Oil-resis-
6 dia.
tant poly-
4 cores × 0.5 mm
urethane
(0.12/45)
cable
Seal resin
---
Power supply
---
wires
XS2H, XS2G, XS2W (plug side),
: Connected by twisting.
❍ : Connected by screwing.
Note: The XS@M and XS@P cannot mate with each other.
CSM_XS5_DS_E_7_1
XS5M/P
XS5C/G
Brass
PBT resin
---
(UL94V-0)
---
2
---
Epoxy resin
---
(UL94V-0)
UL1007 AWG20 ---
M12 Plug Connectors
XS2R (plug side), XS2M
1

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Summary of Contents for Omron Smartclick XS5H Series

  • Page 1 M12 Socket XS2F, XS2C, XS2W (socket side), ❍ ❍ Connectors XS2R (socket side), XS2P : Connected by twisting. ❍ : Connected by screwing. is a registered trademark of the OMRON Corporation. Note: The XS@M and XS@P cannot mate with each other.
  • Page 2 XS5W Connectors Connected to Cable, Socket and Plug on Cable Ends ● XS5W-D42@-@81-F Vibration-proof Robot Cable ● XS5W-D42@-@81-P Oil-resistant Polyurethane Cable Dimensions (Unit: mm) Straight/straight 6 dia. 40.7 44.7 L (Cable length) Angled/angled 32.3 6 dia. 28.3 Wiring Diagram for 4 Cores Terminal No.
  • Page 3: Model Number Legend

    Model Number Legend XS5W-D42@-@81-@ Use this model number legend to identify products from their model number. When ordering, use a mod- el number from the table in Ordering Information. 1. Type 6. Cable Length W: Connector connected to cable, plug on cable C: 1 m D: 2 m E: 3 m...
  • Page 4 XS5F Connector Connected to Cable, Socket on One Cable End ● XS5F-D42@-@80-F Vibration-proof Robot Cable ● XS5F-D42@-@80-P Oil-resistant Polyurethane Cable Dimensions (Unit: mm) Straight L (Cable length) 40.7 6 dia. Wiring Diagram for 4 Cores 14.9 dia. Cable color of Terminal No.
  • Page 5 XS5H Connector Connected to Cable, Plug on One Cable End ● XS5H-D42@-@80-F Vibration-proof Robot Cable ● XS5H-D42@-@80-P Oil-resistant Polyurethane Cable Dimensions (Unit: mm) Straight L (Cable length) 44.7 6 dia. Wiring Diagram for 4 Cores Terminal No. Cable color of core sheath Brown White...
  • Page 6 XS5G Assembly Connector Plugs Dimensions (Unit: mm) XS5G-D4C@ (Crimping Model) XS5G-D42@ (Soldering Model) XS5G-D42@ (Soldering Model) Angled Connectors Straight Connectors 37.7 14.9 dia. 14.2 dia. 14.9 dia. 49.3 XS5G-D@S@ (Screw-on Connectors, Applicable Cable Outer Diameter: 7 or 8 mm) Straight Connectors 58.7 20 dia.
  • Page 7 XS5U (Crimping Pin for XS5G) Dimensions (Unit: mm) XS5U-312@ * A special tool must be used for crimping. For details, refer to page 13. Plug Pin Dimensions Slit Dimension (mm) No. of Suitable core Model size (mm slits 1 dia. 2 dia.
  • Page 8 XS5C Assembly Connector Sockets Dimensions (Unit: mm) XS5C-D4C@ (Crimping Model) XS5C-D4C@ (Crimping Model) XS5C-D42@ (Soldering Model) XS5C-D42@ (Soldering Model) Straight Connectors Angled Connectors 31.8 14.9 dia. 14.9 dia. 14.2 dia. 43.4 XS5C-D@S@ (Screw-on Connectors, Applicable Cable Outer Diameter: 7 or 8 mm) Straight Connectors 54.9 20 dia.
  • Page 9 XS5U (Crimping Pin for XS5C) Dimensions (Unit: mm) * A special tool must be used for crimping. For details, refer to page 13. XS5U-222@ Socket Pin Slit Dimensions Dimension (mm) No. of Suitable core Model 2 dia. 2.3 dia. size (mm slits C dia.
  • Page 10 Cable length (m) Model Minimum order XS5R-D426-1 With no cable Y-Joint Plug/Socket — XS5R-D426-5 Note 1. Ask your OMRON representative about other specifications. 2. XS2G/XS5G Assembled Connectors with screw connections cannot be connected to both CN1 and CN2 at the same time.
  • Page 11: Panel Cutout

    XS5P Panel-mounting Sockets Dimensions (Unit: mm) XS5P-D426-5 Panel-mounting Sockets with Rear Locks White Blue 14.6 dia. ± 3 Brown (20) Black 11.9 22.1 XS5P-D427-5 Panel-mounting Sockets with Front Locks White Blue 13.9 dia. ± 3 (20) Brown Black 10.5 22.1 Panel Cutout Wiring and Wire Specifications Wiring...
  • Page 12 XS5M Panel-mounting Plugs Dimensions (Unit: mm) XS5M-D426-5 Panel-mounting Plugs with Rear Locks Brown White Blue ± 3 (20) Black 22.8 XS5M-D427-5 Panel-mounting Plugs with Front Locks Brown White Blue ± 3 (20) Black 22.8 Panel Cutout Wiring and Wire Specifications Wiring +0.1 15.3...
  • Page 13: Extraction Procedure

    Tools Crimp Tool Locator Tool in open position XY2F-0002 XY2F-0003 Tool in closed position SEL. Use the Crimp Tool to crimp a cable core to the XS5U or XS2U Selector dial XY2F-0002 (Set to 6.) Crimp Tool Crimping Pin used with the XS@C or XS@G Crimping Connector. Locator guide Model •...
  • Page 14 Assembly Procedure for XS5C/XS5G Connector Assemblies (1) Connector and Cable External Diameters (3) Wiring (Processing Cable Ends) • Connectors for 6-, 4-, and 3-mm-diameter Cables (i.e., Cables that Soldering Connectors are 5 to 6, 4 to 5, and 3 to 4 mm in diameter respectively) are available.
  • Page 15 • Bend the cable as shown below, attached the enclosed insulation Insertion cap, and then strip the other cores. Pin Block Pin Clamp Key groove Key groove XS5C use XS5G use ±0.5 Insulation cap • Tentatively insert the pins to the pin block holes so that the key on •...
  • Page 16: Recommended Cables

    Connecting the XS5 1. Connecting the XS5 Plug and Socket Pin Block • Align the projection on the plug cover with the polarity key on the (Screw-mounting Connectors) Cover socket, then insert the plug all the way in. Triangle mark Polarity key Protrusion on cover aligns with...
  • Page 17: Safety Precautions

    Safety Precautions General Precautions • Do not pull excessively on the Connectors or cables. Do not install Precautions for Correct Use the Connectors or cables in any way that would place a load Do not use the Connectors in an atmosphere or environment that directly on the mating section or cable connections.
  • Page 18 Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS.

This manual is also suitable for:

Smartclick xs5f seriesSmartclick xs5 seriesSmartclick xs5w seriesSmartclick xs5r seriesSmartclick xs5m seriesSmartclick xs5p series ... Show all

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