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Summary of Contents for Phoenix Mecano LD600E
- Page 1 EN Assembly instructions Electric cylinder LD600E Electric cylinder LD600P B.018 210 Version 1.1...
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Page 2: Table Of Contents
Contents Declaration of incorporation ..................4 Declaration of incorporation LD600E and LD600P ............4 General information ......................5 Notes on these installation instructions ................5 Liability/Warranty ......................6 Liability ..........................6 Product monitoring ......................6 Language of the operating instructions ................6 Copyright .......................... - Page 3 Phoenix Mecano Solutions AG Life phases ........................18 Scope of delivery of the electric cylinders ............... 18 Transport and storage ..................... 18 Important notes on installation and commissioning ............18 First commissioning ......................19 Assembly ........................19 7.5.1 Assembly process ......................21 7.5.2...
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Page 4: Declaration Of Incorporation
- supplementary standard: Electromagnetic disturbances - requirements tests (IEC 60601-1-2:2014); German version EN 60601-1-2:2015 Phoenix Mecano Solutions AG undertakes to transmit the technical documentation for the partly completed machinery to the national authorities in electronic form upon justified request. -
Page 5: General Information
Phoenix Mecano Solutions AG General information Notes on these installation instructions These assembly instructions are only valid for the electric cylinders described and are intended as documentation for the manufacturer of the end product into which this partly completed machinery is integrated. -
Page 6: Liability/Warranty
Phoenix Mecano Solutions AG. The user is responsible for compliance with the legal provisions and may be held liable in the event of misuse. The copyright for these installation instructions is held by Phoenix Mecano... -
Page 7: Use/Operating Personnel
Moving persons and animals with this electric cylinder, as an example of improper use, is prohibited. Improper use invalidates the liability of Phoenix Mecano Solutions AG and the general operating licence for this electric cylinder. Reasonably foreseeable misuse •... -
Page 8: Security
Safety instructions Phoenix Mecano Solutions AG has built this electric cylinder in accordance with the current state of the art and existing safety regulations. Nevertheless, this electric cylinder can pose a risk to persons and property if it is used improperly or not in accordance with its intended use or if the safety instructions are not observed. -
Page 9: Safety Sign
The following power supply variants are available for this product: 12 VDC/24 VDC 6.1.2 Variants of force/speed With regard to the force/speed of the LD600E/LD600P electric cylinders, the following different basic versions are available: Basic cylinder variant LD600E/LD600P Push & pull Push &... -
Page 10: Dimensions Of The Geometry
Dimensions of the geometry The following technical drawings and the associated table show the standardbasicdimensions and the relationship between the stroke and the retracted installation dimension of the drive: When extended, the drive is extended by the lengthof the stroke (installation dimension when extended) due to the displacement of the drive shaft and the front suspension. -
Page 11: Suspension Variants
Phoenix Mecano Solutions AG Suspension variants The drive is installed in the application structure by means of two connecting components, the front and rear suspension. The following suspension variants are currently planned: The standard suspensions can be supplied in two basic orientations, 0° and 90°, as shown in the following illustration: To ensure that the drive can operate without tension and without the effect of torques, it is important that the mounting bores are aligned in the same way. -
Page 12: Technical Data
Technical data Stroke length Up to 600 mm Installation length (EBL) Stroke + 200 mm (±1.5 mm) Standard stroke lengths 100; 150; 200; 250; 300; 350; 400; 500, 550 and 600 mm Special stroke lengths/installation lengths Customised on request Installation position any, without lateral forces Lifting force 2,000N, 4,000 or 6,000N/4,000N (push/pull) -
Page 13: Overview Image Of The Electric Cylinder
Phoenix Mecano Solutions AG Completed examinations: DIN EN IEC 61000-6-2: 2019-11 Electromagnetic compatibility (EMC) - Part 6-2 Generic standards - Interference immunity for industrial areas DIN EN IEC 61000-6-4: 2020-09 Electromagnetic compatibility (EMC) - Part 6-4 Generic standards - Interference emission for industrial areas Overview image of the electric cylinder ①... -
Page 14: Overview Of Plug / Connection Options
Overview of plug / connection options The LD600E has two different cable assignments. These depend on the potentiometer option of the drive. The cables are each fitted with a matching plug at one end, the second end is always designed as an open cable end. Cable lengths of up to 5 metres are available as standard. -
Page 15: Performance Diagrams
Phoenix Mecano Solutions AG Performance diagrams 6.7.1 Power consumption The following diagrams show the relationship between current and force for the individual variants:... -
Page 16: Speeds
6.7.2 Speeds... -
Page 17: Weight Specifications
Phoenix Mecano Solutions AG 6.7.3 Weight specifications Stroke [mm] EBL [mm] Weight [kg] Remark: The specified weights may vary slightly due to different attachments (customised). -
Page 18: Life Phases
The product must be checked by suitable personnel for visible and functional damage. Damage caused by transport and storage must be reported immediately to the person responsible and to Phoenix Mecano Solutions AG. The commissioning of damaged electric cylinders is prohibited. -
Page 19: First Commissioning
Phoenix Mecano Solutions AG First commissioning The drive is supplied including pre-assembled accessory cables. Variant without potentiometer: Variant with potentiometer: ① Power cable ① Power cable ② Dummy plug ② Signal cable ③ Control board ③ Dummy connector ④ Cable cover ④... - Page 20 Failure to comply with this procedure will result in damage to the electric cylinder! The warranty expires! With regard to the installation position of the components, care must be taken to avoid crushing and shearing points, particularly with regard to the subsequent application. Take care to avoid tripping hazards by installing the supply lines/cables properly and safely / Avoid supply lines! It is essential to ensure that the attached electric cylinder can move freely in the mounting points and that the...
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Page 21: Assembly Process
Phoenix Mecano Solutions AG 7.5.1 Assembly process Hang the rear suspension on the "counterpart". Attention: The counterpart must not be rotatable (red arrow). The electric cylinder must be able to rotate in the direction of the green arrow (see diagram). Always ensure that there is sufficient play in the suspension slot to prevent jamming. -
Page 22: Mechanical Emergency Adjustment
Connect the connecting wires of the pre-assembled cables to your control unit and the stabilised power supply in accordance with the wiring diagram (see chapter 0 from page 30). Always verify that the control unit and the power supply unit are de-energised (dead) before connecting them. - Page 23 Phoenix Mecano Solutions AG Remove the dummy plug with a screwdriver. Please note that electric cylinders with removed blanking plugs are NO longer IP- protected! Remove the dummy plug and stow it away safely. The motor shaft with pressed-on deep groove ball bearing and a hexagon pin (SW 4mm) is visible in the opening.
- Page 24 A standard ratchet or cordless screwdriver can be used to adjust the drive (drive shaft is extended or retracted). Please ensure that a maximum rotation speed of 150 1 rpm is NOT exceeded! Exceeding this limit would drive the motor too strongly, causing it to act as a generator and induce a voltage in the internal control unit.
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Page 25: Setting The End Position Switch-Off
Phoenix Mecano Solutions AG Setting the end position switch-off Attention: Please read this chapter completely before you start! This product has an adjustable limit switch unit with which the extended and retracted end position (stroke length) of the drive can be adjusted. - Page 26 To read out the values, please refer to the type label for the stroke in the as-delivered state. There is a risk of confusion between the currently set stroke and the stroke as delivered. The stroke in the as-delivered state must be identiiied on the type plate.
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Page 27: Setting The Front End Position
Phoenix Mecano Solutions AG 7.6.2 Setting the front end position The working torques that apply specifically to this work step are described below. These must not be exceeded under any circumstances. - Tightening torque for the centre screw (shown in red) = 0.25 Nm - Maximum torque on the planet during adjustment = 0.25 Nm... -
Page 28: Setting The Rear End Position
7.6.3 Setting the rear end position The working torques that apply specifically to this work step are described below. These must not be exceeded under any circumstances. - Tightening torque for the centre screw (shown in red) = 0.25 Nm - Maximum torque on the planet during adjustment = 0.15 Nm The drive is in the upper reference position ①`at the start of this operation. -
Page 29: Maintenance
Phoenix Mecano Solutions AG Maintenance In principle, the electric cylinder is maintenance-free; however, it is not wear-free. Possible wear can be recognised by faulty function, increased play in the moving parts or unusual noises emanating from the electric cylinder. Worn product parts are replaced by the manufacturer. The electric cylinder must be sent to the manufacturer for this work. If worn product parts are worn and not replaced, the safety of the product may no longer be guaranteed. -
Page 30: Appendix: Wiring Diagrams
Appendix: Wiring diagrams You can view the available connection diagrams on the following pages. General explanation: A connection diagram defines the connectors/cables, their assignment, as well as part of the specification and the available functions. As a rule, various connection examples are also shown to provide you with the best possible planning support. Each connection diagram begins with "AP.4.", followed by a number of at least six digits. -
Page 31: Connection Plan
Connection plan AP.4.018518 Connection AP.4.018518 Pin assignment Green White [GN] [WT] (sketchy representation) Red-Blue Brown [RDBU] [BN] Black Blue [BK] [BU] Black Pink [BK] [RD] [RD] [PK] Grey Yellow [GY] [YE] Violet Grey-Pink [VT] [GYPK] Cable (2 pin) 2.5mm (AWG14): RD, BK *** Powercable *** Wire Description... - Page 32 Connection plan AP.4.018518 Continuation Pink End position feedback (PK) Signal feedback that the corresponding end position has been reached. Functional description The motor of the cylinder is operated via the RD and BK wires. The end position feedback is provided via the PK and YE wires, which each transmit the motor voltage via the resistor R.
- Page 33 Connection plan AP.4.018518 Continuation Red-Blue Mechanical potentiometer (RDBU) The potentiometer generates an analog position signal over the entire stroke. • Red: Plus (e.g. 12V) • Gray: Minus • Red-Blue: Output signal Electrical values Potentiometer: = 10kΩ = 1kΩ Series resistance: Maximum power: = 0.1W Maximum voltage:...
- Page 34 Connection plan AP.4.018518 Example Connection example - retract DC Power Supply Connection example - extend DC Power Supply AP.4.018518 Version 1.0...
- Page 35 Connection plan AP.4.018518 Control example - Relay Extend Retract Relay Relay direction start/stop Pwr+ Pwr- Pwr- For fast stop Pwr + DC Power Supply Pwr - Note: Do not change direction while driving. Always stop the drive via K1 before changing direction with K2. AP.4.018518 Version 1.0...
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