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Ranger design 1525-M Installation Manual

Combination ladder rack for ram cargo van

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INSTALLATION GUIDE
1525-M Combination Ladder Rack
RAM Cargo Van ( Aluminum )

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Summary of Contents for Ranger design 1525-M

  • Page 1 INSTALLATION GUIDE 1525-M Combination Ladder Rack RAM Cargo Van ( Aluminum )
  • Page 2: Required Items

    QUICK START GUIDE Phase 1 - Assembly q 1.1 Setup............................... 3 - 5 q 1.2 Ladder Rack Assembly........................6 - 14 Phase 2 - Installation q 2.1 Mounting Tracks Installation......................15 - 17 q 2.2 Ladder Rack Installation........................18 - 22 q 2.3 Note..............................
  • Page 3: Phase 1 - Assembly

    Ladder Clamp Bar ( Passenger Side ) 15-3012 Ski ( Left ) 15-3013 Ski ( Right ) 15-4290 Front Hook 94-1010 Assembly Fastener Kit 96-1012 Install Fastener Kit 1525-M Installation Guide | REV. D3 | Page 3 For technical support, contact us at 1-800-565-5321...
  • Page 4 #90-491 Carriage Bolt 5/16" × 1" Lock Washer 26× Regular 5/16" # 98-123 #98-160 Spacer SS304 #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-M Installation Guide | REV. D3 | Page 4 For technical support, contact us at 1-800-565-5321...
  • Page 5 5/16", O.D. 3/4" # 98-117 #98-113 Flat Washer SS18-8 #94-130 Plusnut .250 Lock Washer 8× 1/4" # 98-119 SS304 Lock Washer 8× 5/16" # 98-123 SS304 1525-M Installation Guide | REV. D3 | Page 5 For technical support, contact us at 1-800-565-5321...
  • Page 6 HARDWARE USED 4× hardware is pre assembled #90-225 Hex Bolt 5/16" - 18 × 2" SS304 #98-117 Flat Washer #98-117 Flat Washer #94-111 Lock Nut 1525-M Installation Guide | REV. D3 | Page 6 For technical support, contact us at 1-800-565-5321...
  • Page 7: Passenger Side

    5/16" × 3/4" SS304 5/16" × 3/4" SS304 4× 4× #90-491 Hex Bolt #90-491 Hex Bolt 5/16" × 1" SS304 5/16" × 1" SS304 1525-M Installation Guide | REV. D3 | Page 7 For technical support, contact us at 1-800-565-5321...
  • Page 8 1.2.4 Install the feet on the first Front, and Rear Crossbows. HARDWARE USED 8× hand tighten the nuts Carriage bolts are already on the crossbows. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-M Installation Guide | REV. D3 | Page 8 For technical support, contact us at 1-800-565-5321...
  • Page 9 Tape Measure q Marker HARDWARE USED 4× Carriage bolts are already on the crossbows. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 12-3/4" 1525-M Installation Guide | REV. D3 | Page 9 For technical support, contact us at 1-800-565-5321...
  • Page 10 Cutter HARDWARE USED 4× hardware is pre assembled #90-491 Carriage Bolt 5/16" × 1" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-M Installation Guide | REV. D3 | Page 10 For technical support, contact us at 1-800-565-5321...
  • Page 11 Cordless Impact q 1/2" Socket HARDWARE USED 4× Carriage bolts are already on the ski. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-M Installation Guide | REV. D3 | Page 11 For technical support, contact us at 1-800-565-5321...
  • Page 12 HARDWARE USED 4× hand tighten the nuts #90-491 Carriage Bolt 5/16" × 1" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-M Installation Guide | REV. D3 | Page 12 For technical support, contact us at 1-800-565-5321...
  • Page 13 TOOLS q Mallet HARDWARE USED 6× #90-491 Carriage Bolt 5/16" × 1" SS304 1525-M Installation Guide | REV. D3 | Page 13 For technical support, contact us at 1-800-565-5321...
  • Page 14 #98-123 Lock Washer #94-105 Hex Nut 2× Carriage bolts are already on the ski. #98-160 Spacer #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-M Installation Guide | REV. D3 | Page 14 For technical support, contact us at 1-800-565-5321...
  • Page 15: Phase 2 - Installation

    12 holes from the mounting tracks to the roof. TOOLS q Marker q Tape Measure 1525-M Installation Guide | REV. D3 | Page 15 For technical support, contact us at 1-800-565-5321...
  • Page 16 • Attach plusnuts in the 2nd, 3rd, 4th and 6th holes. 5th holes TOOLS q Plusnut Tool HARDWARE USED 8× # 94-130 Plusnut .250 1525-M Installation Guide | REV. D3 | Page 16 For technical support, contact us at 1-800-565-5321...
  • Page 17 #90-217 Hex Bolt 5/16" × 1-1/2" q 1/2" Wrench #98-117 Flat Washer NOTE: be sure there’s a #98-117 Flat Washer bead of silicone around the hole. #94-111 Lock Nut 1525-M Installation Guide | REV. D3 | Page 17 For technical support, contact us at 1-800-565-5321...
  • Page 18 2.2.1 Position the Ladder Rack ( minimum two persons ) on the vehicle so that the feet are on the tracks. NOTE: If you do not have a hoist, lift the ladder rack onto the roof manually. Ladder Rack 1525-M Installation Guide | REV. D3 | Page 18 For technical support, contact us at 1-800-565-5321...
  • Page 19 1/2" Socket q Tape Measure FASTENERS USED 8× #90-209 Hex Bolt 5/16" × 1" #98-123 Lock Washer #98-117 Flat Washer #94-150 Channel Nut 1525-M Installation Guide | REV. D3 | Page 19 For technical support, contact us at 1-800-565-5321...
  • Page 20 2.2.3 Center the crossbows on the vehicle, then tighten all the “C” feet to the crossbows. TOOLS q Ratchet q 1/2" Socket 1525-M Installation Guide | REV. D3 | Page 20 For technical support, contact us at 1-800-565-5321...
  • Page 21 Now adjust the front hook to be snug against the ladder rung and tighten the bolts on the front crossbow. TOOLS q Cordless Impact q 1/2" Socket front hook 1525-M Installation Guide | REV. D3 | Page 21 For technical support, contact us at 1-800-565-5321...
  • Page 22 The inner ladder side support must be adjusted according to the width of the step ladder. 1525-M Installation Guide | REV. D3 | Page 22 For technical support, contact us at 1-800-565-5321...
  • Page 23 If the handle is interfering with the door or roof of the vehicle, disassemble the handle, then assemble it in an alternate position as shown. Handle 1525-M Installation Guide | REV. D3 | Page 23 For technical support, contact us at 1-800-565-5321...
  • Page 24 “You have successfully installed your 1525-M Ladder Rack Thank you for doing business with us.” cs@rangerdesign.com For any feedback or suggestions you may have, please contact: 1525-M Installation Guide | REV. D3 | Page 24 For technical support, contact us at 1-800-565-5321...