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Ranger design 1520-FTL Installation Manual

Single clamp ladder rack long ford transit 148" and 148" ext wheelbase aluminum

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INSTALLATION GUIDE
1520-FTL Single Clamp Ladder Rack
Long Ford Transit
( Aluminum )
148" and 148" Ext Wheelbase

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Summary of Contents for Ranger design 1520-FTL

  • Page 1 INSTALLATION GUIDE 1520-FTL Single Clamp Ladder Rack Long Ford Transit ( Aluminum ) 148" and 148" Ext Wheelbase...
  • Page 2: Required Items

    QUICK START GUIDE Phase 1 - Assembly q 1.1 Setup............................... 3 - 5 q 1.2 Ladder Rack Assembly........................5 - 13 Phase 2 - Installation q 2.1 Mounting Tracks Installation......................q 2.2 Ladder Rack Installation........................15 - 18 q 2.3 Note..............................REQUIRED ITEMS NOTE: Use Sawhorses if possible, or use the box as a flat protective surface on the ground or table.
  • Page 3: Phase 1 - Assembly

    15-3006 Ladder Clamp Bar ( Passenger Side ) 15-3011 Ski ( Right ) 15-4290 Front Hook 94-1005 Assembly Fastener Kit 96-1004 Install Fastener Kit 1520-FTL Installation Guide | REV. C3 | Page 3 For technical support, contact us at 1-800-565-5321...
  • Page 4 #90-491 Carriage Bolt 5/16" × 1" #98-160 Spacer Lock Washer 23× 23× #98-117 Flat Washer Regular 5/16" # 98-123 SS304 #98-123 Lock Washer #94-105 Hex Nut 1520-FTL Installation Guide | REV. C3 | Page 4 For technical support, contact us at 1-800-565-5321...
  • Page 5 1.2.1 Peel the backer off of the adhesive on the hook protector, then attach the hook protector to the upper rear hook. TOOLS q Knife REMOVE 1520-FTL Installation Guide | REV. C3 | Page 5 For technical support, contact us at 1-800-565-5321...
  • Page 6 HARDWARE USED 2× hardware is pre assembled #90-225 Hex Bolt 5/16" - 18 × 2" SS304 #98-117 Flat Washer #98-117 Flat Washer #94-111 Lock Nut 1520-FTL Installation Guide | REV. C3 | Page 6 For technical support, contact us at 1-800-565-5321...
  • Page 7 HARDWARE USED #90-487 Carriage Bolt 8× 5/16" × 3/4" SS304 #90-491 Carriage Bolt 8× 5/16" × 1" SS304 #90-491 Hex Bolt 5/16" × 1" SS304 1520-FTL Installation Guide | REV. C3 | Page 7 For technical support, contact us at 1-800-565-5321...
  • Page 8 Tape Measure q Marker HARDWARE USED 2× Carriage bolts are already on the crossbows. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1520-FTL Installation Guide | REV. C3 | Page 8 For technical support, contact us at 1-800-565-5321...
  • Page 9 HARDWARE USED 2× hardware is pre assembled #90-491 Carriage Bolt 5/16" × 1" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1520-FTL Installation Guide | REV. C3 | Page 9 For technical support, contact us at 1-800-565-5321...
  • Page 10 Cordless Impact q 1/2" Socket HARDWARE USED 2× Carriage bolts are already on the ski. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1520-FTL Installation Guide | REV. C3 | Page 10 For technical support, contact us at 1-800-565-5321...
  • Page 11 Marker HARDWARE USED 2× hardware is pre assembled #90-487 Carriage Bolt 5/16" × 3/4" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1520-FTL Installation Guide | REV. C3 | Page 11 For technical support, contact us at 1-800-565-5321...
  • Page 12 1.2.9 Slide 3pcs. of carriage bolts on the rear end of the ski, then attach end plugs on both ends of the ski. end plug end plug TOOLS q Mallet end plug HARDWARE USED 3× #90-491 Carriage Bolt 5/16" × 1" SS304 1520-FTL Installation Guide | REV. C3 | Page 12 For technical support, contact us at 1-800-565-5321...
  • Page 13 #98-123 Lock Washer #94-105 Hex Nut 1× Carriage bolts are already on the ski. #98-160 Spacer #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1520-FTL Installation Guide | REV. C3 | Page 13 For technical support, contact us at 1-800-565-5321...
  • Page 14: Phase 2 - Installation

    REAR FRONT TOOLS q Cordless Impact q 13mm Socket FASTENERS USED 8× #90-004 Hex Bolt M8 × 50 #98-123 Lock Washer #98-117 Flat Washer 1520-FTL Installation Guide | REV. C3 | Page 14 For technical support, contact us at 1-800-565-5321...
  • Page 15 2.2.1 Position the Ladder Rack ( minimum two persons ) on the vehicle so that the feet are on the tracks. NOTE: If you do not have a hoist, lift the ladder rack onto the roof manually. Ladder Rack 1520-FTL Installation Guide | REV. C3 | Page 15 For technical support, contact us at 1-800-565-5321...
  • Page 16 1/2" Socket q Tape Measure FASTENERS USED 8× #90-209 Hex Bolt 5/16" × 1" #98-123 Lock Washer #98-117 Flat Washer #94-150 Channel Nut 1520-FTL Installation Guide | REV. C3 | Page 16 For technical support, contact us at 1-800-565-5321...
  • Page 17 2.2.3 Center the crossbows on the vehicle, then tighten all the “V” feet to the crossbows. TOOLS q Ratchet q 1/2" Socket 1520-FTL Installation Guide | REV. C3 | Page 17 For technical support, contact us at 1-800-565-5321...
  • Page 18 Now adjust the front hook to be snug against the ladder rung and tighten the bolts on the front crossbow. TOOLS q Cordless Impact q 1/2" Socket front hook 1520-FTL Installation Guide | REV. C3 | Page 18 For technical support, contact us at 1-800-565-5321...
  • Page 19 If the handle is interfering with the door or roof of the vehicle, disassemble the handle, then assemble it in an alternate position as shown. Handle 1520-FTL Installation Guide | REV. C3 | Page 19 For technical support, contact us at 1-800-565-5321...
  • Page 20 “You have successfully installed your 1520-FTL Ladder Rack Thank you for doing business with us.” cs@rangerdesign.com For any feedback or suggestions you might have, please contact: 1520-FTL Installation Guide | REV. C3 | Page 20 For technical support, contact us at 1-800-565-5321...