Related Manuals for Ranger design 1525-PHL
Summary of Contents for Ranger design 1525-PHL
- Page 1 INSTALLATION GUIDE 1525-PHL Combination Ladder Rack Promaster ( Aluminum ) 159” Wheelbase High Roof...
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Page 2: Required Items
QUICK START GUIDE Phase 1 - Assembly q 1.1 Setup............................... 3 - 5 q 1.2 Ladder Rack Assembly........................5 - 16 Phase 2 - Installation q 2.1 Mounting Tracks Installation......................17 - 19 q 2.2 Ladder Rack Installation........................20 - 24 q 2.3 Note.............................. - Page 3 Ladder Clamp Bar ( Passenger Side ) 15-3010 Ski ( Left ) 15-3011 Ski ( Right ) 15-4290 Front Hook 94-1009 Assembly Fastener Kit 96-1009 Install Fastener Kit 1525-PHL Installation Guide | REV. C2 | Page 3 For technical support, contact us at 1-800-565-5321...
- Page 4 #90-491 Carriage Bolt 5/16" × 1" Lock Washer 34× Regular 5/16" # 98-123 #98-160 Spacer SS304 #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-PHL Installation Guide | REV. C2 | Page 4 For technical support, contact us at 1-800-565-5321...
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Page 5: Phase 1 - Assembly
1.2.1 Peel the backer off of the adhesive on the hook protector, then attach the hook protector to the upper rear hook. 2× TOOLS q Knife REMOVE 1525-PHL Installation Guide | REV. C2 | Page 5 For technical support, contact us at 1-800-565-5321... - Page 6 HARDWARE USED 4× hardware is pre assembled #90-225 Hex Bolt 5/16" - 18 × 2" SS304 #98-117 Flat Washer #98-117 Flat Washer #94-111 Lock Nut 1525-PHL Installation Guide | REV. C2 | Page 6 For technical support, contact us at 1-800-565-5321...
- Page 7 5/16" × 3/4" SS304 5/16" × 3/4" SS304 8× 8× #90-491 Hex Bolt #90-491 Hex Bolt 5/16" × 1" SS304 5/16" × 1" SS304 1525-PHL Installation Guide | REV. C2 | Page 7 For technical support, contact us at 1-800-565-5321...
- Page 8 NOTE: The more slanted side of the V foot should be closer to the center of the crossbow. HARDWARE USED 16× hand tighten the nuts Carriage bolts are already on the crossbows. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-PHL Installation Guide | REV. C2 | Page 8 For technical support, contact us at 1-800-565-5321...
- Page 9 Tape Measure q Marker HARDWARE USED 4× Carriage bolts are already on the crossbows. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 12-3/4" 1525-PHL Installation Guide | REV. C2 | Page 9 For technical support, contact us at 1-800-565-5321...
- Page 10 Cutter HARDWARE USED 4× hardware is pre assembled #90-491 Carriage Bolt 5/16" × 1" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-PHL Installation Guide | REV. C2 | Page 10 For technical support, contact us at 1-800-565-5321...
- Page 11 Cordless Impact q 1/2" Socket HARDWARE USED 4× Carriage bolts are already on the ski. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-PHL Installation Guide | REV. C2 | Page 11 For technical support, contact us at 1-800-565-5321...
- Page 12 HARDWARE USED 4× hand tighten the nuts #90-491 Carriage Bolt 5/16" × 1" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-PHL Installation Guide | REV. C2 | Page 12 For technical support, contact us at 1-800-565-5321...
- Page 13 HARDWARE USED 4× hand tighten the nuts #90-491 Carriage Bolt 5/16" × 1" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-PHL Installation Guide | REV. C2 | Page 13 For technical support, contact us at 1-800-565-5321...
- Page 14 Marker HARDWARE USED 4× hardware is pre assembled #90-487 Carriage Bolt 5/16" × 3/4" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-PHL Installation Guide | REV. C2 | Page 14 For technical support, contact us at 1-800-565-5321...
- Page 15 THIRD CROSSBOW end plug TOOLS q Mallet end plug HARDWARE USED 6× #90-491 Carriage Bolt 5/16" × 1" SS304 1525-PHL Installation Guide | REV. C2 | Page 15 For technical support, contact us at 1-800-565-5321...
- Page 16 #98-123 Lock Washer #94-105 Hex Nut 2× Carriage bolts are already on the ski. #98-160 Spacer #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-PHL Installation Guide | REV. C2 | Page 16 For technical support, contact us at 1-800-565-5321...
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Page 17: Phase 2 - Installation
1/2" Socket HARDWARE USED 4× #90-205 Hex Bolt 5/16" × 3/4" #98-117 Flat Washer #98-123 Lock Washer #98-117 Flat Washer #94-105 Hex Nut 1525-PHL Installation Guide | REV. C2 | Page 17 For technical support, contact us at 1-800-565-5321... - Page 18 Add the top roof clamps on the roof clamps. NOTE: The top roof clamp should lay flat on the roof clamp and not slant. 6× 1525-PHL Installation Guide | REV. C2 | Page 18 For technical support, contact us at 1-800-565-5321...
- Page 19 Mounting Track Orientation REAR FRONT holes holes TOOLS q Cordless Impact q 1/2" Socket HARDWARE USED 12× #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-PHL Installation Guide | REV. C2 | Page 19 For technical support, contact us at 1-800-565-5321...
- Page 20 2.2.1 Position the Ladder Rack ( minimum two persons ) on the vehicle so that the feet are on the tracks. NOTE: If you do not have a hoist, lift the ladder rack onto the roof manually. Ladder Rack 1525-PHL Installation Guide | REV. C2 | Page 20 For technical support, contact us at 1-800-565-5321...
- Page 21 1/2" Socket q Tape Measure FASTENERS USED 8× #90-209 Hex Bolt 5/16" × 1" #98-123 Lock Washer #98-117 Flat Washer #94-150 Channel Nut 1525-PHL Installation Guide | REV. C2 | Page 21 For technical support, contact us at 1-800-565-5321...
- Page 22 NOTE: If you have a third crossbow, center the third crossbow between the front and rear crossbows. THIRD CROSSBOW TOOLS q Ratchet q 1/2" Socket 1525-PHL Installation Guide | REV. C2 | Page 22 For technical support, contact us at 1-800-565-5321...
- Page 23 Now adjust the front hook to be snug against the ladder rung and tighten the bolts on the front crossbow. TOOLS q Cordless Impact q 1/2" Socket front hook 1525-PHL Installation Guide | REV. C2 | Page 23 For technical support, contact us at 1-800-565-5321...
- Page 24 The inner ladder side support must be adjusted according to the width of the step ladder. 1525-PHL Installation Guide | REV. C2 | Page 24 For technical support, contact us at 1-800-565-5321...
- Page 25 If the handle is interfering with the door or roof of the vehicle, disassemble the handle, then assemble it in an alternate position as shown. Handle 1525-PHL Installation Guide | REV. C2 | Page 25 For technical support, contact us at 1-800-565-5321...
- Page 26 “You have successfully installed your Ladder Rack Thank you for doing business with us.” cs@rangerdesign.com For any feedback or suggestions you may have, please contact: 1525-PHL Installation Guide | REV. C2 | Page 26 For technical support, contact us at 1-800-565-5321...
- Page 27 INSTALLATION GUIDE 15-U2575 THIRD CROSSBOW Promaster and Nissan NV ( Aluminum ) 140” Wheelbase Low Roof...
- Page 28 LADDER RACK WITH THIRD CROSSBOW Combination Ladder Rack Double Clamp Ladder Rack...
- Page 29 QUICK START GUIDE Phase 1 - Assembly q 1.1 Setup............................... 4 - 5 q 1.2 Third Crossbow Assembly....................... 6 - 7 REQUIRED ITEMS NOTE: Use Sawhorses if possible, or use the box as a flat protective surface on the ground or table. q Sawhorse ( Optional ) q Box PERSONS...
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Page 30: Bill Of Materials
PHASE 1 – ASSEMBLY 1.1 SETUP 1.1.1 Unpack components; compare with the bill of materials. 10-464 15-2573 1.1.2 Verify all parts are present. BILL OF MATERIALS Item No. Description Qty. 10-464 “V” Foot 15-2573 Third Crossbow 94-1016 Assembly Fastener Kit 96-1021 Install Fastener Kit 15-U2575 Installation Guide | REV. - Page 31 1.1.3 Fastener kits. 94-1016 Fastener Kit Fastener Assembly 8× for third crossbow assembly Carriage Bolt 12× #90-491 Carriage Bolt 5/16" × 1" 5/16"-18 × 1" # 90-491 SS304 #98-117 Flat Washer #98-123 Lock Washer Hex Nut 12× #94-105 Hex Nut # 94-105 5/16"-18 SS316wax...
- Page 32 PHASE 1 – ASSEMBLY 1.2 THIRD CROSSBOW ASSEMBLY 1.2.1 Slide carriage bolts on the bottom face of the crossbow. NOTE: The track plug must be removed from the underneath of the crossbow, and reinstalled after the feet have been installed in the final position. TIPS: Use tape to keep the bolts from sliding off.
- Page 33 1.2.2 Install the feet on the crossbow. HARDWARE USED 8× hand tighten the nuts Carriage bolts are already on the crossbows. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 15-U2575 Installation Guide | REV. A1 | Page 7 For technical support, contact us at 1-800-565-5321...
- Page 34 “You have successfully assembled your Third Crossbow Your third crossbow is now ready to be incorporated into the ladder rack installation, please return to the install guide to complete installing your ladder rack.” cs@rangerdesign.com For any feedback or suggestions you may have, please contact: 15-U2575 Installation Guide | REV.
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