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Ranger design 1525-PHS Installation Manual

Combination ladder rack promaster 118" wheelbase low roof aluminum

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INSTALLATION GUIDE
1525-PHS Combination Ladder Rack
Promaster
( Aluminum )
118" Wheelbase Low Roof

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Summary of Contents for Ranger design 1525-PHS

  • Page 1 INSTALLATION GUIDE 1525-PHS Combination Ladder Rack Promaster ( Aluminum ) 118" Wheelbase Low Roof...
  • Page 2: Required Items

    QUICK START GUIDE Phase 1 - Assembly q 1.1 Setup............................... 3 - 4 q 1.2 Ladder Rack Assembly........................5 - 16 Phase 2 - Installation q 2.1 Mounting Tracks Installation......................17 - 19 q 2.2 Ladder Rack Installation........................20 - 24 q 2.3 Note..............................
  • Page 3 Ladder Clamp Bar ( Passenger Side ) 15-3010 Ski ( Left ) 15-3011 Ski ( Right ) 15-4290 Front Hook 94-1009 Assembly Fastener Kit 96-1005 Install Fastener Kit 1525-PHS Installation Guide | REV. C2 | Page 3 For technical support, contact us at 1-800-565-5321...
  • Page 4 Flat Washer 20× 5/16", OD 3/4" # 98-117 SS18-8 #98-117 Flat Washer #98-123 Lock Washer Lock Washer 20× 5/16" # 98-123 #94-105 Hex Nut SS304 1525-PHS Installation Guide | REV. C2 | Page 4 For technical support, contact us at 1-800-565-5321...
  • Page 5: Phase 1 - Assembly

    1.2.1 Peel the backer off of the adhesive on the hook protector, then attach the hook protector to the upper rear hook. TOOLS q Knife REMOVE 2× 1525-PHS Installation Guide | REV. C2 | Page 5 For technical support, contact us at 1-800-565-5321...
  • Page 6 HARDWARE USED 4× hardware is pre assembled #90-225 Hex Bolt 5/16" - 18 × 2" SS304 #98-117 Flat Washer #98-117 Flat Washer #94-111 Lock Nut 1525-PHS Installation Guide | REV. C2 | Page 6 For technical support, contact us at 1-800-565-5321...
  • Page 7: Driver Side

    5/16" × 3/4" SS304 5/16" × 3/4" SS304 8× 8× #90-491 Hex Bolt #90-491 Hex Bolt 5/16" × 1" SS304 5/16" × 1" SS304 1525-PHS Installation Guide | REV. C2 | Page 7 For technical support, contact us at 1-800-565-5321...
  • Page 8 NOTE: The more slanted side of the V foot should be closer to the center of the crossbow. HARDWARE USED 16× hand tighten the nuts Carriage bolts are already on the crossbows. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-PHS Installation Guide | REV. C2 | Page 8 For technical support, contact us at 1-800-565-5321...
  • Page 9 Tape Measure q Marker HARDWARE USED 4× Carriage bolts are already on the crossbows. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 12-3/4" 1525-PHS Installation Guide | REV. C2 | Page 9 For technical support, contact us at 1-800-565-5321...
  • Page 10 Cutter HARDWARE USED 4× hardware is pre assembled #90-491 Carriage Bolt 5/16" × 1" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-PHS Installation Guide | REV. C2 | Page 10 For technical support, contact us at 1-800-565-5321...
  • Page 11 Cordless Impact q 1/2" Socket HARDWARE USED 4× Carriage bolts are already on the ski. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-PHS Installation Guide | REV. C2 | Page 11 For technical support, contact us at 1-800-565-5321...
  • Page 12 HARDWARE USED 4× hand tighten the nuts #90-491 Carriage Bolt 5/16" × 1" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-PHS Installation Guide | REV. C2 | Page 12 For technical support, contact us at 1-800-565-5321...
  • Page 13 HARDWARE USED 4× hand tighten the nuts #90-491 Carriage Bolt 5/16" × 1" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-PHS Installation Guide | REV. C2 | Page 13 For technical support, contact us at 1-800-565-5321...
  • Page 14 Marker HARDWARE USED 4× hardware is pre assembled #90-487 Carriage Bolt 5/16" × 3/4" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-PHS Installation Guide | REV. C2 | Page 14 For technical support, contact us at 1-800-565-5321...
  • Page 15 THIRD CROSSBOW end plug TOOLS q Mallet end plug HARDWARE USED 6× #90-491 Carriage Bolt 5/16" × 1" SS304 1525-PHS Installation Guide | REV. C2 | Page 15 For technical support, contact us at 1-800-565-5321...
  • Page 16 #98-123 Lock Washer #94-105 Hex Nut 2× Carriage bolts are already on the ski. #98-160 Spacer #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-PHS Installation Guide | REV. C2 | Page 16 For technical support, contact us at 1-800-565-5321...
  • Page 17: Phase 2 - Installation

    2.1.2 Attach 3 foam sheets, to the back of each mounting track. TOOLS q Tape Measure q Marker REAR FRONT holes holes 6" 6" 34" 1525-PHS Installation Guide | REV. C2 | Page 17 For technical support, contact us at 1-800-565-5321...
  • Page 18 Add the top roof clamps on the roof clamps. NOTE: The top roof clamp should lay flat on the roof clamp and not slant. 6× 1525-PHS Installation Guide | REV. C2 | Page 18 For technical support, contact us at 1-800-565-5321...
  • Page 19 Mounting Track Orientation REAR FRONT holes holes TOOLS q Cordless Impact q 1/2" Socket HARDWARE USED 12× #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-PHS Installation Guide | REV. C2 | Page 19 For technical support, contact us at 1-800-565-5321...
  • Page 20 2.2.1 Position the Ladder Rack ( minimum two persons ) on the vehicle so that the feet are on the tracks. NOTE: If you do not have a hoist, lift the ladder rack onto the roof manually. Ladder Rack 1525-PHS Installation Guide | REV. C2 | Page 20 For technical support, contact us at 1-800-565-5321...
  • Page 21 1/2" Socket q Tape Measure FASTENERS USED 8× #90-209 Hex Bolt 5/16" × 1" #98-123 Lock Washer #98-117 Flat Washer #94-150 Channel Nut 1525-PHS Installation Guide | REV. C2 | Page 21 For technical support, contact us at 1-800-565-5321...
  • Page 22 NOTE: If you have a third crossbow, center the third crossbow between the front and rear crossbows. THIRD CROSSBOW TOOLS q Ratchet q 1/2" Socket 1525-PHS Installation Guide | REV. C2 | Page 22 For technical support, contact us at 1-800-565-5321...
  • Page 23 Now adjust the front hook to be snug against the ladder rung and tighten the bolts on the front crossbow. TOOLS q Cordless Impact q 1/2" Socket front hook 1525-PHS Installation Guide | REV. C2 | Page 23 For technical support, contact us at 1-800-565-5321...
  • Page 24 The inner ladder side support must be adjusted according to the width of the step ladder. 1525-PHS Installation Guide | REV. C2 | Page 24 For technical support, contact us at 1-800-565-5321...
  • Page 25 If the handle is interfering with the door or roof of the vehicle, disassemble the handle, then assemble it in an alternate position as shown. Handle 1525-PHS Installation Guide | REV. C2 | Page 25 For technical support, contact us at 1-800-565-5321...
  • Page 26 “You have successfully installed your Ladder Rack Thank you for doing business with us.” cs@rangerdesign.com For any feedback or suggestions you may have, please contact: 1525-PHS Installation Guide | REV. C2 | Page 26 For technical support, contact us at 1-800-565-5321...