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Ranger design 1525-DH Installation Manual

Ranger design 1525-DH Installation Manual

Combination ladder rack for sprinter universal wheelbase ( aluminum )

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INSTALLATION GUIDE
1525-DH Combination Ladder Rack
Sprinter
( Aluminum )
Universal Wheelbase

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Summary of Contents for Ranger design 1525-DH

  • Page 1 INSTALLATION GUIDE 1525-DH Combination Ladder Rack Sprinter ( Aluminum ) Universal Wheelbase...
  • Page 2 QUICK START GUIDE Phase 1 - Assembly q 1.1 Setup............................... 3 - 5 q 1.2 Ladder Rack Assembly........................6 - 16 Phase 2 - Installation q 2.1 Mounting Tracks Preparation for Ladder Rack with 3 Crossbow..........17 - 18 q 2.2 Mounting Tracks Preparation for Ladder Rack without 3 Crossbow..........
  • Page 3 Ladder Clamp Bar ( Passenger Side ) 15-3010 Ski ( Left ) 15-3011 Ski ( Right ) 15-4290 Front Hook 94-1009 Assembly Fastener Kit 96-1001 Install Fastener Kit 1525-DH Installation Guide | REV. D2 | Page 3 For technical support, contact us at 1-800-565-5321...
  • Page 4 #90-491 Carriage Bolt 5/16" × 1" Lock Washer 34× Regular 5/16" # 98-123 #98-160 Spacer SS304 #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-DH Installation Guide | REV. D2 | Page 4 For technical support, contact us at 1-800-565-5321...
  • Page 5 SS18-8 #94-116 Serrated Nut Lock Washer 8× # 98-123 5/16" SS304 Spacer 16× # 98-149 0.290" ID × 1.375" OD × 0.125" L NEOPRENE 1525-DH Installation Guide | REV. D2 | Page 5 For technical support, contact us at 1-800-565-5321...
  • Page 6 HARDWARE USED 4× hardware is pre assembled #90-225 Hex Bolt 5/16" - 18 × 2" SS304 #98-117 Flat Washer #98-117 Flat Washer #94-111 Lock Nut 1525-DH Installation Guide | REV. D2 | Page 6 For technical support, contact us at 1-800-565-5321...
  • Page 7 5/16" × 3/4" SS304 5/16" × 3/4" SS304 8× 8× #90-491 Hex Bolt #90-491 Hex Bolt 5/16" × 1" SS304 5/16" × 1" SS304 1525-DH Installation Guide | REV. D2 | Page 7 For technical support, contact us at 1-800-565-5321...
  • Page 8 NOTE: The more slanted side of the V foot should be closer to the center of the crossbow. HARDWARE USED 16× hand tighten the nuts Carriage bolts are already on the crossbows. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-DH Installation Guide | REV. D2 | Page 8 For technical support, contact us at 1-800-565-5321...
  • Page 9 Marker HARDWARE USED 4× Carriage bolts are already on the crossbows. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 12 - 3/4" 1525-DH Installation Guide | REV. D2 | Page 9 For technical support, contact us at 1-800-565-5321...
  • Page 10 Cutter HARDWARE USED 4× hardware is pre assembled #90-491 Carriage Bolt 5/16" × 1" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-DH Installation Guide | REV. D2 | Page 10 For technical support, contact us at 1-800-565-5321...
  • Page 11 Cordless Impact q 1/2" Socket HARDWARE USED 4× Carriage bolts are already on the ski. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-DH Installation Guide | REV. D2 | Page 11 For technical support, contact us at 1-800-565-5321...
  • Page 12 HARDWARE USED 4× hand tighten the nuts #90-491 Carriage Bolt 5/16" × 1" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-DH Installation Guide | REV. D2 | Page 12 For technical support, contact us at 1-800-565-5321...
  • Page 13 HARDWARE USED 4× hand tighten the nuts #90-491 Carriage Bolt 5/16" × 1" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-DH Installation Guide | REV. D2 | Page 13 For technical support, contact us at 1-800-565-5321...
  • Page 14 Marker HARDWARE USED 4× hardware is pre assembled #90-487 Carriage Bolt 5/16" × 3/4" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-DH Installation Guide | REV. D2 | Page 14 For technical support, contact us at 1-800-565-5321...
  • Page 15 THIRD CROSSBOW end plug TOOLS q Mallet end plug HARDWARE USED 6× #90-491 Carriage Bolt 5/16" × 1" SS304 1525-DH Installation Guide | REV. D2 | Page 15 For technical support, contact us at 1-800-565-5321...
  • Page 16 #98-123 Lock Washer #94-105 Hex Nut 2× Carriage bolts are already on the ski. #98-160 Spacer #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-DH Installation Guide | REV. D2 | Page 16 For technical support, contact us at 1-800-565-5321...
  • Page 17 5/16" × 1" SS304 4× 3× bottom bottom #90-495 Hex Bolt #90-495 Hex Bolt 5/16" × 1 - 1/4" SS304 5/16" × 1 - 1/4" SS304 1525-DH Installation Guide | REV. D2 | Page 17 For technical support, contact us at 1-800-565-5321...
  • Page 18 5/16" × 3/4" SS304 4× 4× bottom bottom #90-495 Hex Bolt #90-495 Hex Bolt 5/16" × 1 - 1/4" SS304 5/16" × 1 - 1/4" SS304 1525-DH Installation Guide | REV. D2 | Page 18 For technical support, contact us at 1-800-565-5321...
  • Page 19 5/16" × 1" SS304 4× 3× bottom bottom #90-495 Hex Bolt #90-495 Hex Bolt 5/16" × 1 - 1/4" SS304 5/16" × 1 - 1/4" SS304 1525-DH Installation Guide | REV. D2 | Page 19 For technical support, contact us at 1-800-565-5321...
  • Page 20 5/16" × 3/4" SS304 4× 4× bottom bottom #90-495 Hex Bolt #90-495 Hex Bolt 5/16" × 1 - 1/4" SS304 5/16" × 1 - 1/4" SS304 1525-DH Installation Guide | REV. D2 | Page 20 For technical support, contact us at 1-800-565-5321...
  • Page 21 Cordless Impact q 1/2" Socket q Knife 16× #90-495 Carriage Bolt 5/16" × 1-1/4" #98-109 Flat Washer #98-149 Neoprene Spacer #94-116 Serrated Nut 1525-DH Installation Guide | REV. D2 | Page 21 For technical support, contact us at 1-800-565-5321...
  • Page 22 2.4.1 Position the Ladder Rack ( minimum two persons ) on the vehicle so that the feet are on the tracks. NOTE: If you do not have a hoist, lift the ladder rack onto the roof manually. Ladder Rack 1525-DH Installation Guide | REV. D2 | Page 22 For technical support, contact us at 1-800-565-5321...
  • Page 23 1/2" Socket q Tape Measure Carriage bolts are already on the tracks or plates #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1525-DH Installation Guide | REV. D2 | Page 23 For technical support, contact us at 1-800-565-5321...
  • Page 24 NOTE: • If you have a third crossbow, center the third crossbow between the front and rear crossbows. • Use the third crossbow install faster kit for the third crossbow feet installation. THIRD CROSSBOW TOOLS q Ratchet q 1/2" Socket 1525-DH Installation Guide | REV. D2 | Page 24 For technical support, contact us at 1-800-565-5321...
  • Page 25 Now adjust the front hook to be snug against the ladder rung and tighten the bolts on the front crossbow. TOOLS q Cordless Impact q 1/2" Socket front hook 1525-DH Installation Guide | REV. D2 | Page 25 For technical support, contact us at 1-800-565-5321...
  • Page 26 The inner ladder side support must be adjusted according to the width of the step ladder. 1525-DH Installation Guide | REV. D2 | Page 26 For technical support, contact us at 1-800-565-5321...
  • Page 27 If the handle is interfering with the door or roof of the vehicle, disassemble the handle, then assemble it in an alternate position as shown. Handle 1525-DH Installation Guide | REV. D2 | Page 27 For technical support, contact us at 1-800-565-5321...
  • Page 28 “You have successfully installed your Ladder Rack Thank you for doing business with us.” cs@rangerdesign.com For any feedback or suggestions you may have, please contact: 1525-DH Installation Guide | REV. D2 | Page 28 For technical support, contact us at 1-800-565-5321...