Hisun HS 200UTV-2 Owner's Manual
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Hisun HS 200UTV-2 Owner's Manual

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Introduction HS 200UTV-2/HS 250UTV-2
INTRODUCTION
Congratulations on your purchase of the HS 200UTV-2/HS 250UTV-2. This Owner's /
Operator's manual will provide you information regarding safe operation, operational
instructions, maintenance and care. Fully understanding this manual and following all of the
instructions herein will provide the knowledge needed to have safe and enjoyable UTV
operation.
For questions regarding this UTV, please call (972) 446-0760.
IMPORTANT SAFETY MESSAGES
● READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV.
MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
● PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV.
● NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION.
● THIS UTV SHOULD NOT BE RIDDEN BY ANYONE UNDER
12 YEARS OF AGE.
1-1

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Summary of Contents for Hisun HS 200UTV-2

  • Page 1 Introduction HS 200UTV-2/HS 250UTV-2 INTRODUCTION Congratulations on your purchase of the HS 200UTV-2/HS 250UTV-2. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable UTV operation.
  • Page 2 Introduction HS 200UTV-2/HS 250UTV-2 IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY Particularly important information is distinguished in this manual by the following OR DEATH. notations: The Safety Alert Symbol means ATTENTION!

  • Page 3: Important Notice

    Introduction HS 200UTV-2/HS 250UTV-2 IMPORTANT NOTICE This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this UTV on any public street, road or highway. This UTV complies with all applicable OFF - ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture.

  • Page 4: Table Of Contents

    Introduction HS 200UTV-2/HS 250UTV-2 Table of Contents Subject Page Subject Page Introduction Greasing 10-6 Warnings Cautions and engine start 10-7 Notes Wheel bolt 10-7 Important Notice Evacuator valve 10-8 Table of Contents Battery condition 10-9 Location Of Parts Battery charging...

  • Page 5: Location Of Parts

    Introduction HS 200UTV-2/HS 250UTV-2 LOCATION OF PARTS ① Roll-over protective structure. ② Front hood ③ Headlights ④ Turn signal lights ⑤ Front bumper...

  • Page 6: Illustrated Contents

    Introduction HS 200UTV-2/HS 250UTV-2 ILLUSTRATED CONTENTS ① Parking brake lever ② Steering wheel ③ Range gear shift lever ④ Accelerate pedal ⑤ Brake pedal ⑥ Fuel gauge ⑦ Headlights switch ⑧ High beam / Low beam ⑨ Emergency light switch ⑩...
  • Page 7 Introduction HS 200UTV-2/HS 250UTV-2 ① Seat belts ② Seat...

  • Page 8: Safety Instructions

    Introduction HS 200UTV-2/HS 250UTV-2 All operators, including experienced UTV drivers 5. Only a qualified driver should operate this or passengers, should carefully read and fully UTV. Never operate after drinking, using understand this Users Manual, and operate drugs or controlled products, or while fatigued.
  • Page 9 Introduction HS 200UTV-2/HS 250UTV-2 such as helmet, boots, eye protection, ear protection, and gloves etc.

  • Page 10: Operation

    Introduction HS 200UTV-2/HS 250UTV-2 2. Operation 3. Children safety instructions Start the engine only in an open ventilated Always watch children when they are around the area. Carbon monoxide is colorless, odorless vehicle. Children like to imitate adults and this and is emitted from the engine and can could lead to an accident.
  • Page 11 Introduction HS 200UTV-2/HS 250UTV-2 s t a n d w h i l e o p e r a t i n g t h e v e h i c l e . come to a stop. Release the brake and begin 14.

  • Page 12: Driving In Harsh Conditions

    Introduction HS 200UTV-2/HS 250UTV-2 If do not believe you can operate the UTV Never carry a passenger in the cargo area. safely in reverse do not attempt to ascend Evenly distribute the cargo to maintain the slope any further. proper stability. Avoid overloading the carrier.
  • Page 13 Introduction HS 200UTV-2/HS 250UTV-2 vehicle. When loading or unloading, pay attention to 7. Instructions for carrier your surroundings and others in the area. 1-13...

  • Page 14: Maintenance

    Introduction HS 200UTV-2/HS 250UTV-2 10.Maintenance Do not open radiator cap before coolant has cooled down. When the coolant is cold, open Stop the vehicle and park it on level ground. Pull slowly and let the coolant pressure reduced, the parking brake and remove all cargo. Place and then open radiator cap.
  • Page 15 Introduction HS 200UTV-2/HS 250UTV-2 （1） （2） （3） （4） （5） （6） （7） （8） （9） （10） （11） 1-15...

  • Page 16: Servicing Of Vehicle

    Introduction HS 200UTV-2/HS 250UTV-2 SERVICING OF VEHICLE 1-16...

  • Page 17: Specification Table

    Introduction HS 200UTV-2/HS 250UTV-2 Your dealer is interested in your new vehicle and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find you can do some of the regular maintenance by yourself.
  • Page 18 Introduction HS 200UTV-2/HS 250UTV-2 1 cylinder, 4-cycle, gasoline, SOHC, liquid Type cooled Displacement(s) 199CC/229CC 11.2kW or（15.02Hp @ 7500 Rpm）for 199cc Horsepower Kw(HP) 12 kW or（16.09Hp @ 7500 Rpm）for 229cc Rated revolution 7500 L(U.S.gas) ≤13.5（3.6 + .01 Gal） Fuel Capacity Transmission...

  • Page 19: Traveling Speeds

    Introduction HS 200UTV-2/HS 250UTV-2 Length mm (in.) 846(33.3) Depth mm (in.) 208(8.2) Volume (cu.ft.) 0.1(1.6) Bed height mm (in.) 720(28.3) (unloaded) Cargo bed capacity kg (lbs.) 50(110.3) Sound level, operator ear db (A) Front 22×7-10 6PR Tire Rear 22×10-10 6PR...
  • Page 20 Introduction HS 200UTV-2/HS 250UTV-2 The Vehicle has been thoroughly tested for proper performance with implements sold or approved by manufacturer. Use with implements which are not sold or approved and which exceed the maximum specifications listed below, or which are otherwise unfit for use, vehicle may result in vehicle malfunction or failures with a possibility of the vehicle damage, property damage and injury to the operator or others.

  • Page 21: Pre-Operation

    Introduction HS 200UTV-2/HS 250UTV-2 The vehicle comes with the following key: DAILY CHECK To better prevent troubles, it is important to know condition of the vehicle well. Check it before starting. CAUTION： To avoid personal injury： Be sure to check and service the vehicle on...
  • Page 22 Introduction HS 200UTV-2/HS 250UTV-2 STARTING THE ENGINE CAUTION： 1. Make sure the parking brake is set. To avoid personal injury：  Read "SAFE OPERATION" in front of this manual.  Read the danger, warning and caution labels located on the vehicle.

  • Page 23: Engine And Other Check

    Introduction HS 200UTV-2/HS 250UTV-2 2. Set gear shift lever to the “NEUTRAL” position. ① Gear shift lever. 4. Insert the key into the key switch and turn (L) Low Range it to: (H) High Range (Stop the Engine) (N) “Neutral” position (Engine runs or headlights on) (R) “REVERSE”...

  • Page 24: Stopping The Engine

    Introduction HS 200UTV-2/HS 250UTV-2 5. Turn the key to the “START” position For 5 minutes after engine start-up, allow the and release when the engine starts. engine to warm up without applying any load. This is to allow oil to reach every engine part. If...

  • Page 25: Operating New Vehicle

    Introduction HS 200UTV-2/HS 250UTV-2 OPERATING NEW VEHICLE The lubricating oil is especially important for How a new vehicle is handled and maintained a new vehicle. Various parts need time to determines the life of vehicle. wear and polish themselves to the correct A new vehicle just off the factory production operating clearances.

  • Page 26: Head Light Switch

    Introduction HS 200UTV-2/HS 250UTV-2 Tail lights (lamps at the rear portions of the vehicle) Lamp built in the coolant temperature gauge Lamp built in the fuel gauge Lamp built in the speedometer ■ Emergency Light Switch Press the top half of the emergency light switch, the light flash along with the indicator on the instrument panel.

  • Page 27: Brake Pedal

    Introduction HS 200UTV-2/HS 250UTV-2  “ON” position. If the emergency light switch is pressed to the “ON” position while the turn signal is activated, the indicated turning light will flash and other will stay on.  Be sure to return switch to center position after turning.

  • Page 28: Gear Shift Lever

    Introduction HS 200UTV-2/HS 250UTV-2 Before exiting vehicle, shift the gear shift lever to the “NEUTRAL” position and set parking brake. ① Brake pedal 4. Selecting the correct gear. ■ Gear Shift Lever CAUTION: ① Range gear shift lever (L) LOW Range...

  • Page 29: Accelerator Pedal

    Introduction HS 200UTV-2/HS 250UTV-2 release button and push down on the parking Release the speed accelerator pedal brake lever. Make sure that the indicator in the Step on the brake pedal. CHECK DURING DRIVING instrument panel goes off. ■ Immediately Stop the Engine if：...

  • Page 30: Speedometer

    Introduction HS 200UTV-2/HS 250UTV-2 CAUTION: To avoid personal injury:  Do not remove radiator cap until coolant temperature is well below its boiling point. Then loosen cap slightly to relieve pressure before removing cap completely. With the key switch “ON” the temperature gauge indicates the temperature of the ①...

  • Page 31: Winch Mount Plate

    Introduction HS 200UTV-2/HS 250UTV-2 WINCH MOUNT PLATE Always read and follow the instructions in the winch owner’s manual before attempting to install or use a winch. ■ Transporting Vehicle Pay attention to the following points when transporting the vehicle. Use a suitable truck or trailer.
  • Page 32 Introduction HS 200UTV-2/HS 250UTV-2 *5 When the battery is used for less than 100 hours per year, check the battery condition by reading the indicator annually.  The items listed below with a * mark are emission related critical parts by the U.S.EPA. As the engine owner, you are responsible for the performance of the required maintenance on the engine according to the below instruction.
  • Page 33 Introduction HS 200UTV-2/HS 250UTV-2 Indication of After Items 700 hrs 50 100 150 200 250 300 350 400 450 500 550 600 650 700 Every ◎ ○ ○ ○ Check Brake hose & 200 hrs pipe Check Every 4years Every ◎...

  • Page 34: Hood

    Introduction HS 200UTV-2/HS 250UTV-2 make sure safety support is properly CAUTION: mounted. To avoid personal injury: Do not touch muffler or exhaust pipes ● while they are hot; Otherwise, they may HOW TO OPEN THE HOOD AND TILT cause severe burns.

  • Page 35: Jack-Up Point

    Introduction HS 200UTV-2/HS 250UTV-2 JACK-UP POINT WARNING To avoid personal injury, death or vehicle damage: Do not work under the vehicle unless it is  secured by safe stands or suitable blocking. ■ Front End Jack stand at the front bumper only.

  • Page 36: Coolant Level

    Introduction HS 200UTV-2/HS 250UTV-2  refueling. CAUTION Turn the key switch to “ON”, check the TO avoid personal injury amount of fuel by the fuel gauge.  Do not remove radiator cap while Fill fuel tank when fuel gauge shows1/4 or coolant is hot .when cool, slowly rotate...
  • Page 37 Introduction HS 200UTV-2/HS 250UTV-2 IMPORTANT CAUTION  If the radiator cap has to be removed, TO avoid personal injury: follow the cautions above and securely  Never operate the vehicle if the brake retighten the cap.  Use clean fresh water and anti-freeze to fluid is below the minimum mark.
  • Page 38 Introduction HS 200UTV-2/HS 250UTV-2 ■ Checking brake pedal and tilt the lever down. CAUTION NOTE TO avoid personal injury: Make sure the parking brake warning lamp on  Stop the engine and chock the wheels the display goes off when parking brake lever before checking brake pedal.

  • Page 39: Greasing

    Introduction HS 200UTV-2/HS 250UTV-2 prescribed level, it naturally drops slowly in the course of time, thus check it every day and inflate as necessary. tire sizes inflation pressure 22×7-10 49kPa(0.49kgf/cm ,7psi) 22×10-10 49kPa(0.49kgf/cm ,7psi) EVERY 50 HOURS ■ Greasing Apply a small amount of multi-purpose grease to the following points every 50 hours.

  • Page 40: Wheel Bolt

    Introduction HS 200UTV-2/HS 250UTV-2 ① Gear shift lever pivot (spray type grease ) ① Gear shift lever ■ Checking engine start system CAUTION TO avoid personal injury  Do not allow anyone near the vehicle while testing.  If the vehicle does not pass the test, do not operate the vehicle.

  • Page 41: Evacuator Valve

    Introduction HS 200UTV-2/HS 250UTV-2 new if they are loose tighten them as follows: ① Torque wheel bolts to 75 to 90 N.m ① First air cleaner ② Air cleaner case ■ Cleaning air cleaner primary element ③ Air cleaner element ④...

  • Page 42: Battery Condition

    Introduction HS 200UTV-2/HS 250UTV-2 ① Pipe clamp ② fuel line  the key when attempting to make the ③ fuel pump following checks and changes.  Never fail to check the fuel lines ■ Checking battery condition periodically the fuel lines are subject to...

  • Page 43: Direction For Storage

    Introduction HS 200UTV-2/HS 250UTV-2 charging the battery.  When disconnecting the cable from the When storing the vehicle for a long period, battery start with the negative terminal remove the battery from the vehicle, store first; when connection the cable to the in a dry place out of direct sunlight.

  • Page 44: Cleaning Muffler

    Introduction HS 200UTV-2/HS 250UTV-2 Retighten the lock nut. If any breaks in the screen or welds are discovered, assembly must IMPORTANT replaced.  Keep the equal length of the left and right Return the spark arrester to the muffler tie-rod.

  • Page 45: Replacing Engine Oil

    Introduction HS 200UTV-2/HS 250UTV-2  oil can be hot and can burn. ① Drain plug Park the vehicle on flat surface and ■ Replacing Engine Oil Filter remove the seat, open the adjust hatch cover. CAUTION To drain the used oil, remove the drain...

  • Page 46: Checking Brake Pedal

    Introduction HS 200UTV-2/HS 250UTV-2 ■ Checking Brake Pedal CAUTION  Stop the engine and chock the wheels before checking brake pedal.  movement outside specifications contact your local dealer for adjusting the brake. ◆ Checking the brake pedal free travel ①...

  • Page 47: Every 300 Hours

    Introduction HS 200UTV-2/HS 250UTV-2 Replace hoses and tighten hose clamps clamps are tight and not damaged. securely, if radiator hoses are swollen, If hoses and clamps are found to be worn hardened or cracked. Replace hoses and or damaged, replace or repair them at hose clamps every 2 years or earlier, if once.

  • Page 48: Changing Brake Fluid

    Introduction HS 200UTV-2/HS 250UTV-2 EVERY 500 HOURS radiator must removed ■ Replacing Fuel Filter completely drain the coolant. Consult your local dealer for this service. After all coolant is drained, close the drain plug. EVERY 600 HOURS Fill with clean water and cooling system ■...

  • Page 49: Anti-Freeze

    Introduction HS 200UTV-2/HS 250UTV-2 IMPORTANT: antifreeze.  Do not start engine without coolant. If it freezes, coolant can damage the cylinders  Use clean, fresh water and anti-freeze to and radiator. If the ambient temperature falls ° fill the radiator and recovery tank.

  • Page 50: Every 4 Years

    ■ Replacing Fuel Hose 1) Add only water if the mixture reduces in amount by evaporation. Consult your local Hisun Dealer for this 2) If there is a mixture leak, add the LLC of service. the same manufacturer and type in the ■...

  • Page 51: Vehicle Storage

    Introduction HS 200UTV-2/HS 250UTV-2 5) Close the Mini fuse box cover. ventilation.  6) Connect the negative battery cable. When storing, remove the key from the key switch to avoid unauthorized persons from operating the vehicle and getting injured. VEHICLE STORAGE...

  • Page 52: Removing The

    Introduction HS 200UTV-2/HS 250UTV-2 heat. If the vehicle must be stored and make a visual inspection looking for outdoors. Cover it with a waterproof evidence of oil or water leaks. tarpaulin. 6. With the engine fully warm up. Release the...

  • Page 53: Troubleshooting

    Introduction HS 200UTV-2/HS 250UTV-2 ENGINE TROUBLESHOOTING If something is wrong with the engine, refer to the table below for the cause and its corrective countermeasure. Trouble Cause Countermeasure  Check the fuel tank and fuel filter。  Check the electric fuel pump.

  • Page 54: Diagnostic Trouble

    Introduction HS 200UTV-2/HS 250UTV-2 Diagnostic Trouble Code Table Mt05 ECU Malf Code Table:23 Malf code in MT05 Description P0107 MAP Circuit Low Voltage or Open P0108 MAP Circuit High Voltage P0112 IAT Circuit Low Voltage P0113 IAT Circuit High Voltage or Open...

  • Page 55: Battery Troubleshooting

    Introduction HS 200UTV-2/HS 250UTV-2 BATTERY TROUBLESHOOTING Trouble Cause Countermeasure Preventive measure  Battery overused   until lights are dim. Charge the battery Charge the battery  sufficiently. properly. Battery been recharged.  Keep the terminal  Starter does not function Clean the terminal ...

  • Page 56: Machine

    Introduction HS 200UTV-2/HS 250UTV-2 MACHINE TROUBLESHOOTING Trouble Cause Countermeasure  Replace throttle cable;   High idling speed of engine Replace throttle petal  Replace the throttle   High rotary speed for clutch Replace he junior clutch spring; ...
  • Page 57 Introduction HS 200UTV-2/HS 250UTV-2 Windlass Motor Scan KF90121; 1-57...

This manual is also suitable for:

Hs 250utv-2

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