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HeatSeal 107ES Operating & Service Parts Manual

Energy smart wrapper

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OPERATING & SERVICE PARTS MANUAL
107ES & ESCK ENERGY SMART WRAPPER
MODEL 107-ES
MODEL 107-ESCK
READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING EQUIPMENT
Revised 2017

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Summary of Contents for HeatSeal 107ES

  • Page 1 OPERATING & SERVICE PARTS MANUAL 107ES & ESCK ENERGY SMART WRAPPER MODEL 107-ES MODEL 107-ESCK READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING EQUIPMENT Revised 2017...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Machine Components & Electrical Requirements ............3 Preliminary Setup ......................5 Attaching 107ESCK to 107A ..................5 Recommended Maintenance ..................8 Troubleshooting Guide ....................9 Hot Rod Circuit Board Test ..................10 Replacing Rocker Arm Assembly ................12 Service Parts Information ...................
  • Page 3 (2).  This feature ensures that the seal plate will consume energy  The Model 107ES requires 115 volts, only when there is a demand by the operator. 16 amps.
  • Page 4 MACHINE TECHNOLOGY & COMPONENTS STAINLESS STEEL BRIDGE  The wrapper comes with a stainless steel bridge (1) that can be utilized as a working surface while preparing products.  The stainless steel bridge is not recommended as a cutting surface. THREE ROLL CAPACITY ...
  • Page 5: Preliminary Setup

    PRELIMINARY SETUP HOW TO ATTACH 107-ESCK CONVERSION KIT TO 107-A FRAME  Detach the electrical line cord from 107-A frame. Then, remove the old 107-A hot plate and front plate assembly from the 107-A frame, by removing the support rod (A) and the two self tapping screws that fix the base of the front plate assembly to the frame.
  • Page 6 PRELIMINARY SETUP MOUNTING FILM ON AXLE  Loosen four wing nuts (A).  Swing out upper bearing blocks (B) on both sides.  Lift out axle assembly (C) and unscrew movable end cap (D), position fixed end cap (E) for correct film width then secure with pin (F) and o-ring (G).
  • Page 7 PRELIMINARY SETUP MODEL 107-ES THREADING THE FILM  Mount the film rolls onto axles (see page 7).  Pull film from the bottom of the roll up through the bottom of the wrapper, starting with the nearest slot to the hot plate first. (A) ...
  • Page 8: Recommended Maintenance

    RECOMMENDED MAINTENANCE * MAKE SURE TO TURN OFF THE UNIT, PULL THE PLUG AND LET THE MACHINE COOL DOWN BEFORE CLEANING * NON-STICK COVER & SEAL PLATE  Due to the advancement of this new technology, it is extremely important to maintain the Non-stick cover or seal plate pro- tective cover in good condition.
  • Page 9 TROUBLESHOOTING Symptom Possible Solution No power to the Verify the unit is plugged into a 20 Amp, GFCI circuit and the Power Switch is set to the “ON” posi- unit. tion. Is the GFCI circuit breaker tripped? 1) Remove “Non-Stick” Cover and inspect the Seal Plate for the following defects***: Punctures or cuts.
  • Page 10 If the plate does not heat at all or is only slightly warm to the touch, replace the Seal Plate & Rocker Arm Assembly (Seal Plate & Rocker Arm Kit - 625ES Part #6340-078; 107ES Part #6135-038). Film Cut-off Rod Verify the unit is plugged into a 20 Amp, GFCI circuit and the Power Switch is set to the “ON”...
  • Page 11: Hot Rod Circuit Board Test

    HOT ROD CIRCUIT BOARD TEST HOT ROD CIRCUIT BOARD EXAMPLE ELECTRICAL REQUIREMENTS  The Model 625-ES requires 115 volts, 19 amps. (20A breaker, GFCI protected circuit) For board location in machine see page 13, #2 HOT ROD CIRCUIT BOARD TEST ...
  • Page 12: Replacing Rocker Arm Assembly

    1. Turn off power and remove all power from machine and follow all local safety procedures. 2. On the 107ES, remove rod that attaches the ES conversion kit from the console legs, and two self tapping screws. Remove 4 pan head Phillips screws that attached the electrical box.
  • Page 13 REPLACING ROCKER ARM PARTS Following Disassembly of the Unit To Replace the Red Rocker Arm, Switch, Light or Spring: 6. Press the plug (G) (Floor model ES) or grommet (H) (625ES) into hole in the back of red rocker arm. 7.
  • Page 14 TIMER BOARD ASSEMBLY Revised 2017...
  • Page 15: Service Parts Information

    SERVICE PARTS INFORMATION BILL OF MATERIALS FOR MAJOR ASSEMBLIES ITEM QTY PART NUMBER DESCRIPTION 6135-028 Floor Wrapper 3 Roll Console Model 6135-002 ESCKR-8, Energy Smart Conversion Kit 6135-035 Installation Kit Includes: (5) Waxed Phillips head Self tapping Teks #2 Pt, #8 x 1/2, (1) Alumi- num double end threaded rod, 23”...
  • Page 16 SERVICE PARTS INFORMATION BILL OF MATERIALS FOR CONVERSION KIT ITEM QTY PART NUMBER DESCRIPTION 5901-001 Non-stick Cover, 8” X 15” 6135-038 Replacement Rocker Arm and 8 x 15 Seal Plate Electrical Box (See Page 16) 6340-069 Power Cord Replacement Kit Includes: (1) Strain Relief, Straight Thru, .425—.475ID, (1) Power Cord, 12/3, SJO, 6’LG, W/Nema 5/20P, Strip 8”...
  • Page 17 ELECTRICAL BOX & HOT PLATE PARTS BILL OF MATERIALS FOR ROCKER ARM ASSEMBLY ITEM QTY PART NUMBER DESCRIPTION 6340-076 Rocker Arm Replacement Kit (does not include the seal plate): (1) Pivot Bracket, (1) Red Indicator Light, (1) Snap action Switch, (2) Shoulder Bolts, (1) Compression Spring, (2) Stainless Steel Philips Screws, (2) K-Type Lock Nuts, (1) Snap Bushing, (1) Plastic Hole Plug, (4) Stainless Socket Cap Screws, (4) Star Washers,(1) Threadlocker Revised 2017...
  • Page 18 ELECTRICAL BOX & HOT PLATE PARTS BILL OF MATERIALS FOR ELECTRICAL BOX ITEM QTY PART NUMBER DESCRIPTION 1818-026 Circuit Board Assembly, Energy Smart Wrapper 1818-001 Cut off Element Circuit Control Board, 120V 1821-034 1 Amp Fuse, MDA, Slo-Blo 1821-037 25 Amp Fuse, Fast Blow, 125V, ABC 6340-067 Fuseholder Kit 1Amp Includes: (1) Fuseholder, Panel Mtg, 30A, 1/4 dia x 1-1/4 LG Fuse Size, (1) Fuse, 1 Amp, MDA, Slo-Blo...

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