Digital Identification Solutions XID8300-DS Service Manual
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Digital Identification Solutions XID8300-DS Service Manual

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SERVICE MANUAL
CARD PRINTER
XID8300, XID8300-DS
XID8300C, XID8300C-DS
No.HD001 <Rev.001>
2010/10

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Summary of Contents for Digital Identification Solutions XID8300-DS

  • Page 1 SERVICE MANUAL CARD PRINTER XID8300, XID8300-DS XID8300C, XID8300C-DS No.HD001 <Rev.001> 2010/10...

  • Page 2: Specification

    • CD-ROM× 1 • Getting started guide× 1 • Read Me First × 1 • Power Cord (2 m)× 2 (XID8300, XID8300-DS), Power Cord (2 m)× 1 (XID8300C, XID8300C-DS) • Cleaning Card× 1 • Card Stacker× 1 • USB 2.0 Cable (2 m) × 1 •...
  • Page 3 SECTION 1 PRECAUTION SAFETY PRECAUTIONS Prior to shipment from the factory, JVC products are strictly in- cathode ray tubes and other parts with only the specified spected to conform with the recognized product safety and elec- parts. Under no circumstances attempt to modify these cir- trical codes of the countries in which they are to be cuits.Unauthorized modification can increase the high volt- sold.However,in order to maintain such compliance, it is equally...
  • Page 4 1.1.2 Safety Check after Servicing Examine the area surrounding the repaired location for damage (4) Leakage current test or deterioration. Observe that screws, parts and wires have been Confirm specified or lower leakage current between earth returned to original positions, Afterwards, perform the following ground/power cord plug prongs and externally exposed ac- tests and confirm the specified values in order to verify compli- cessible parts (RF terminals, antenna terminals, video and...
  • Page 5 SPECIFIC SERVICE INSTRUCTIONS MODEL NAME Model name of printers XID8300 : Single Side Model XID8300C : Single Side Model for China XID8300-DS : Dual Side Model XID8300C-DS : Dual Side Model for China Basic Structure Model Name Convey Unit XID8300, XID8300C...
  • Page 6 Name and functions of parts 2.4.1 Exterior Card Hopper Space for input out put connectors Display Panel Card Exit Card stacker Security Slot Cooling Fan AC Inlet Printer door Host Interface NG Card Exit Communication Port for Laminator Power Switch Preliminary screw hole 2.4.2 Internal mechanism Contactless IC Encoder install space...
  • Page 7 ATTACHING THE SEPARATELY SOLD PARTS (4) Remove the rear cover by pulling it open to the rear side. 2.5.1 Preparation Before connecting the separately sold parts, remove the top cov- er unit and the rear cover to pull open the MAIN Board. (1) Remove the two screws attaching from the rear side of the main unit.
  • Page 8 2.5.2 Attaching the reform H unit 2.5.3 Attaching the IC contact unit Note: Note: After mounting the reform H unit, be sure to check the rel- After mounting the IC contact unit, be sure to check the evant item referring to "2.6 Check details after mounting relevant item referring to "2.6 Check details after mount- separately sold parts".
  • Page 9 (4) Mount the IC contact unit. (6) Connect the wire from the IC contact unit following the drawing below. View A CN1 CN3 IC Contact unit Screw : Run the wires through QYSDST2604NA x 2 this wire clamp. Slide the IC contact unit into the hook of the bracket on the main unit.
  • Page 10 (7) Reattach the turn unit. 2.5.4 Attaching the MG unit Note: After mounting the MG unit, be sure to check the relevant item referring to "2.6 Check details after mounting sepa- After attaching this screw, attach another two screws. rately sold parts". Screw : QYSDST3006NA x 3 (1) Mount the MG unit.
  • Page 11 (3) Close back the MAIN Board to its original position, and fix (4) Connect the wires from the MG unit and the turn unit follow- the MAIN Board with the four screws. ing the drawing below. Securely hook the two brackets, fixing the Connect the MG unit and the board bracket, and fix them with screws.
  • Page 12 (2) Mount the IC R/W unit. Run the earth wire under the wires from the FRONT Board. Screw : QYSDSF3008NA x 2 Screw : QYSDST3006NA Wire : QUB340-07DMDM-E IC R/W Unit (3) Connect the wires from the IC R/W unit following the draw- ing below.
  • Page 13 Check details after mounting separately sold parts Item Check details Required tools Reform H unit The warpage of the printed card should be within the specs (1.5 Blank card mm). IC Contact unit Check the IC contact position mark using a blank card and a Blank card, Contact label contact label.
  • Page 14 2.6.1 IC contact position adjustment Apply a contact label (part number: KXL46372-001) on the IC chip of a contact IC card. Select the IC contact test from “off line test” in the service mode to perform the test. After the test, measure the IC contact position mark on the con- tact label using a vernier caliper to check if the position stays within the specs.

  • Page 15: Section 3 Disassembly

    SECTION 3 DISASSEMBLY Before disassembly, be sure to turn OFF the power and unplug (3) Slide the top cover unit to the rear side, then remove the the power cord. top cover unit. Removing the covers (See figure 1 to figure 5) Top cover unit (1) Remove the two screws A attaching the top cover unit.
  • Page 16 (5) Remove the two screws C attaching the side cover U-R (2) Remove the two screws D attaching the cover, then re- and side cover U-L, then remove the side cover U-R and move the cover. side cover U-L. Head unit Cover Side cover U-L Side cover U-R...
  • Page 17 (4) Disconnect the two cables from the connectors on the front (6) Front panel unit with the cover removed. board, then remove the one screw F. Connectors Cover Front panel unit Fig.9 Fig.11 (7) Disconnecting the cable from the RFID1 board detaches (5) Press the two tabs, pull up the cover at the point marked the front panel unit from the main unit.
  • Page 18 Removing the major boards and major units (See fig- (4) Hanging the left and right brackets on the main board to the ure 14 to figure 34) hooks on the chassis prevents the main board from falling. (1) Disconnect the four cables from the connectors on the Hook main board.
  • Page 19 (6) Removed MG encoding unit. (9) Remove the four screws K to release the SECURITY PWB ASSY and the solenoid on the front side. Fig.19 (7) The KEY LOCK UNIT consists of a SECURITY PWB ASSY and two solenoids. Solenoid SECURITY PWB ASSY Solenoid SECURITY PWB ASSY...
  • Page 20 (12) Removed IC R/W UNIT. (14) Remove the two screws N attaching the cover, then re- move the cover. This bracket is an accessory of the IC contact unit. Cover Fig.28 Fig.25 (15) Before removing the IC contact unit, the turn unit needs to (13) Remove the one screw M attaching the bracket with CON- be removed first.
  • Page 21 (16) Remove the four screws P attaching the turn unit from the (18) Remove the two screws Q attaching the IC contact unit, front side and the rear side. then remove the unit. Turn unit IC contact unit Fig.30 Fig.33 Turn unit (19) Removed IC contact unit.
  • Page 22 Replacing the head unit (See figure 35 and figure 36) Removing the reform H unit (See figure 37 and figure (1) Remove the one screw R attaching the head unit. (1) Remove the one screw S attaching the reform H unit, then pull out the reform H unit.
  • Page 23 (2) Pulled out heater. (3) Remove the five screws V attaching the motor base unit, then remove the motor base unit. Heater Motor base unit Fig.40 Fig.43 Removing the motor base unit (See figure 41 to figure (4) Main unit with the motor base unit removed. (1) Push two tabs on the PS cover, then remove the PS cover.

  • Page 24: Section 4 Adjustment

    SECTION 4 ADJUSTMENT This service manual does not describe ADJUSTMENT. SECTION 5 TROUBLE SHOOTING When an error message is display (1) Set the card hopper knob to [OPEN]. When the error occurs, the error code and the error code number are displayed in the operation panel.
  • Page 25 5.1.2 Jam(Hopper) 90 • The card is discharged from the NG card outlet. Jam (Hopper) • Card jam near the card hopper and cleaning roller. Remove the jammed card. Note: • Do not apply excessive force on the card hopper. Doing so may damage it.
  • Page 26 5.1.3 Jam(TurnOver) 91 (6) Install the cleaning unit. (7) Attach the jog dial to the card turn over unit shaft, and set the card turn over unit to “Home Pos.” Jam (Turn Over) • “Home Pos.” is the position where the slit on the jog dial points to the right and the card turn over unit is horizontal.
  • Page 27 (3) Set the card turn over unit to “Home Pos.” 5.1.4 Jam(MG) 92 • “Home Pos.” is the position where the slit on the jog dial points to the right and the card turn over unit is horizontal. Jam (MG) •...
  • Page 28 • The card is discharged from the NG card outlet. 5.1.6 Jam(Discharge) 94 Jam (Discharge) • Card jam near the card outlet. Remove the jammed card. (1) Press [RESET] → to reset the printer. 5.1.5.1 If the card cannot be discharged (1) Turn off the power, and detach the card hopper.
  • Page 29 (4) Turn the card feed roller shaft in the anti-clockwise direc- (5) Press [RESET] . tion, while checking the position of the card. • A [Jam Card Removed?] message appears. (6) Press [Yes] . Cautions: • Initializing the printer without first removing the card will cause the printer to malfunction.
  • Page 30 5.1.7.2 If the card is inside the printer unit 5.1.7.3 If the card is caught in the card feed roller to the • If the card is not drawn into the card feed roller and is left inside right of the retransfer heating roller the printer, use the tweezers (supplied) to remove the card.
  • Page 31 5.1.7.4 If the card is caught in the card feed roller to the 5.1.8 Film Search A1 left of the retransfer heating roller (1) Turn off the power. Film Serch (2) Check the position of the card. (3) Attach the jog dial to the card feed roller shaft. •...
  • Page 32 (4) Turn the take-up side using your hand until the broken por- 5.1.9 MG Test Err A8 tion can no longer be seen. MG Test Err • A writing error has occurred during magnetic encoder self-di- agnosis. Press [RESET] → to reset the printer.
  • Page 33 (2) Press and hold down the cassette button, and remove (7) Press [RESET] → to reset the printer. the ink ribbon cassette. (on the right) (3) Cut away the broken portion, and attach the unused portion at the supply side to the other end at the take-up side using an adhesive tape, while making sure that the joint surface is even.
  • Page 34 5.1.16 MG Mechanical AB 5.1.23 TR Thermister F2 MG Mechanical TR Thermister • An error has occurred in the mechanical component of the • The retransfer heating roller thermistor is faulty. magnetic encoder. Turn off and on the power again. If the same problem recurs, Turn off and on the power again.
  • Page 35 Use of service mode Besides "User mode" that is for setting this unit depending on the printing media or card used by the user, there is a "Service mode" for status checking and changing setting of this unit during service. The checking and adjustment of the following items can be per- formed in service mode: (1) Fine adjustment of the printing position (4) Information display of printer...
  • Page 36 Setting of the retransfer heating roller temperature [ENTER] >>Retransfer >>>Temp Level [-2, -1, 0, +1, +2] [EXIT] Select with [ ] and save with [ [NEXT] [NEXT] Setting of the front side retransfer speed >>>Speed (Front) [-3 ~ -1, 0, +1, +2] Select with [ ] and save with [ [NEXT]...
  • Page 37 [ENTER] Select interface >>Network >>>Host IF [LAN, USB] [EXIT] Select with [ ] and save with [ [NEXT] [ENTER] Switching DHCP >>>IPv4 >>>DHCP [On, Off] [EXIT] Select with [ ] and save with [ [NEXT] [ENTER] Setting of the IPv6 >>>IPv6 >>>Adrs Config [Auto, Manual]...
  • Page 38 >>Sensor 0010010001100100 [NEXT] >>Memory In case of an error, the buzzer sounds and the LED lights. When there is no error, the indication just returns to the initial indication. [NEXT] >>Display [NEXT] Display for 1 sec Display for 1 sec >>Back Color Display for 1 sec Display for 1 sec...
  • Page 39 [ENTER] Select operational mode [ENTER] >>User Mode> >>>Mode >Laminator> [Laminate, Pass] [EXIT] [EXIT] Select with [ ] and save with [ [NEXT] [NEXT] Select film used with upper cassette >>>Film-T [Patch, Overlay] Select with [ ] and save with [ [NEXT] Select film used with lower cassette >>>Film-B...

  • Page 40: Maintenance

    Explanation of the Various Modes (3) Print and check the result. (4) To adjust to the standard setting: 5.3.1 Maintenance In the service mode, print color patterns on single sides of Set to this mode if a constant setting that is different from the 4 to 5 cards.

  • Page 41: Off-Line Test

    5.3.2 Off-line Test 5.3.2.2 Side This is used to print the built-in test pattern of this printer and for Selection whether test printing is to be done on one side or both execution of an MG self-test. sides. 5.3.2.1 Pattern setting 5.3.2.3 Times This printer has nine types of built-in printing patterns.
  • Page 42 (10) Cam Mo-Platen (Heater Cam Motor - Platen) 5.3.3.6 Registers The heater cam motor rotates, keeps pressing the platen This printer has four temperature-detecting thermistors: for about 3 seconds, leaves the platen, then goes back to (1) Retransfer heat roller thermistor the standby position.

  • Page 43: Wiring Diagram

    Wiring diagram (No.HD001<Rev.001>)1-43...

  • Page 44: Block Diagram

    Block diagram 1-44 (No.HD001<Rev.001>)

  • Page 45: Troubleshooting Sheet

    Troubleshooting Sheet Rev. 1.0 Customer Details Device Info. Company Department Model Printer In-charge Serial No. Printer Note 1) In-charge Purchase date Printer Details of Trouble (Multiple entries allowed) Frequency of Occurrence (Multiple entries allowed) Timing of Occurrence (Multiple entries allowed) A: Does not switch to the Ready mode.

  • Page 47: Parts List

    PARTS LIST [XID8300, XID8300-DS, XID8300C, XID8300C-DS] * SAFETY PRECAUTION Parts identified by the symbol are critical for safety. Replace only with specified part numbers. * BEWARE OF BOGUS PARTS Parts that do not meet specifications may cause trouble in regard to safety and performance.

  • Page 48: Exploded View Of General Assembly And Parts List

    Exploded view of general assembly and parts list Block No.M1MM 3-2(No.HD001<Rev.001>)
  • Page 49 MG UNIT OFF TURN UNIT TURN UNIT (No.HD001<Rev.001>)3-3...
  • Page 50 IC R/W UNIT BR UNIT S44 S43 200 227 IC CONTACT UNIT 3-4(No.HD001<Rev.001>)

  • Page 51: General Assembly

    General assembly Block No. [M][1][M][M]  Symbol No. Part No. Part Name Description Local LS31268-201A CL ROLLER UNIT LS41957-001A TURN M SUB ASSEMBLY For two sided specification (x2) LS31237-201A KEY LOCK UNIT LSA20168-01A3 SECURITY P ASSEMBLY LS31047-001A PLATEN SHAFT QYWFM416525 WASHER 6.5mm/4.1mm x 0.25mm(x2) LS41728-001A...
  • Page 52  Symbol No. Part No. Part Name Description Local LS20346-001A PLATE R ASSEMBLY QZW0027-004 WIRE CLIP (x2) QZW0307-001 WIRE CLAMP QZW0182-004 CLAMP QZW0006-003 EDGE SADDLE LS41936-001A BRUSH (x2) LS41935-001A BRUSH LS20347-001A SIDE FRAME LS20348-001A CENTER FRME QAR0499-001 FAN MOTOR LS10230-001A HEAD DUCT LS31100-001A GUIDE...
  • Page 53  Symbol No. Part No. Part Name Description Local LS31037-001A FEED ROLLER LS31038-001A CARD GUIDE R LS31402-001D CARD GUIDE LS31403-001B HOLDER GUIDE LS31398-001A GUIDE HOLDER LS42148-001A TORSION SPRING LS31032-015A COMP SPRING LS31031-001A IDLE HOLDER LS31032-011A COMP SPRING KJM46681-002 DRY BEARING (x2) KJM46681-002 DRY BEARING...
  • Page 54  Symbol No. Part No. Part Name Description Local QYSDST3006NA TAP SCREW M3 x 6mm(x3) QYSDSF3008MA TAP SCREW M3 x 8mm QYSDST3006NA TAP SCREW M3 x 6mm QYSDST3006NA TAP SCREW M3 x 6mm QYSDST3006NA TAP SCREW M3 x 6mm(x6) QYSDST3006NA TAP SCREW M3 x 6mm QYSDST3006NA...

  • Page 55: Packing Materials And Accessories Parts List

    QPA00702005 POLY BAG 7cm x 20cm U105-M GLOVE M size U105-L GLOVE L size LS42292-001A CARD PICKUP QMPE260-200-K2 POWER CORD(US/CA) 2m BLACK XID8300, XID8300-DS QMPL380-200-K2 POWER CORD(EU) 2m BLACK XID8300, XID8300-DS LS31254-202A STOCKER ASSEMBLY QMPS340-200-K POWER CORD(CHINA) XID8300C, XID8300C-DS (No.HD001<Rev.001>)3-9...

This manual is also suitable for:

Xid8300Xid8300cXid8300c-ds

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