Ranger Products R23 Installation And Operation Manual
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Ranger Products R23 Installation And Operation Manual

Tire changer
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INSTALLATION AND OPERATION MANUAL
TIRE CHANGER
Model R23 / R23ST
FOR SERVICING
AUTOMOBILE
AND LIGHT TRUCK
SINGLE PIECE
TIRES/WHEELS
SHIPPING DAMAGE CLAIMS
When this equipment is shipped, title passes to the
purchaser upon receipt from the carrier. Consequently,
claims for the material damaged in shipment must be
made by the purchaser against the transportation
company at the time shipment is received.
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT YOU
FULLY UNDERSTAND AND
MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPERATE
THIS EQUIPMENT AS DIRECTED CAN MAY CAUSE INJURY OR DEATH.
COMPREHEND THE FULL CONTENTS OF THIS
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual.
BE SAFE
Your new Ranger tire changer was designed and
built with safety in mind. However, your overall
safety can be increased by proper training and
thoughtful operation on the part of the operator.
DO NOT operate or repair this equipment
without reading this manual and the important
safety instructions shown inside.
REV 06-08-09
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free: 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.rangerproducts.com

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  • Page 1 MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED CAN MAY CAUSE INJURY OR DEATH. REV 06-08-09 INSTALLATION AND OPERATION MANUAL TIRE CHANGER Model R23 / R23ST FOR SERVICING AUTOMOBILE AND LIGHT TRUCK SINGLE PIECE...
  • Page 2 RX-23 / 23ST TIRE CHANGER This instruction manual has been prepared especially for you. Your new tire changer is the result of over 25 years of continuous research, testing and development and is the most technically advanced tire changer on the market today. The manner in which you care for and maintain your tire changer will have a direct effect on it’s overall performance and longevity.

  • Page 3: Table Of Contents

    Operating Instructions ........5 Bead Loosening and Demounting ....5-10 For additional copies or further information, contact: Mounting ............10-12 BendPak Inc. / Ranger Products Inflation ............12-16 1645 Lemonwood Dr., Santa Paula, CA. 93060 Wheel Restraint..........14 1-805-933-9970 www.bendpak.com...

  • Page 4: Definitions Of Hazard Levels

    DEFINITIONS OF HAZARD LEVELS OWNER’S RESPONSIBILITY To maintain machine and user safety, the responsibility of Identify the hazard levels used in this manual with the the owner is to read and follow these instructions: following definitions and signal words: Follow all installation instructions. Make sure installation conforms to all applicable Local, State, and Federal Codes, Rules, and Regulations;...
  • Page 5 IMPORTANT SAFETY INSTRUCTIONS! 11. DANGER! The motor on this machine contains high voltage. Disconnect power at the Read these safety instructions entirely! receptacle before performing any electrical repairs. Secure plug so that it cannot be accidentally plugged in during service. 1.

  • Page 6: Introduction / Safety Instructions

    TIRE AND WHEEL SERVICE NEVER mount a tire on a damaged or rusty wheel as tire or wheel failure may result during inflation. Explosion from SAFETY INSTRUCTIONS failure may result in severe injury or death of the operator and bystanders. Inflation Only properly trained personnel should service tires and ALWAYS be sure the bead opposite the tool is in the drop...
  • Page 7 (1) Tower — Support for horizontal and vertical slides. (11) Combination Mount/Demount Head — Mounts and demounts tire from wheel. (2) Air Inflation Gauge — Registers tire pressure when clip-on chuck is attached to valve stem and inflation pedal (12) Slide Adjustment Handle — Adjusts horizontal and is released.
  • Page 8 LIFTING Operating Area needed is approximately: 90” x 80” x 86” Handling of the machine must be performed only with an appropriate lifting device such as a forklift or pallet jack. Fig. 1 Only personnel who are experienced and qualified on material handling procedures should handle any transportation or moving of machine.
  • Page 9 WIRING INSTRUCTIONS 1. Overheating, short circuits and fire damage will result from inadequate wiring. Wiring must be installed in accordance with National Electric Code and local codes and standards covering electrical apparatus and wiring. 2. Be certain that adequate wire sizes are used, and that: Service is of adequate amp rating.

  • Page 10: Operating Instructions

    OPERATING INSTRUCTION 4. Use extra care in positioning the bead breaker shoe on larger wheels/tires, and on alloy wheels. Make sure the The unit must be properly operated and main- shoe rests next to but not on the rim, and not on the tire tained to help avoid accidents that could damage sidewall.
  • Page 11 Page Added 12-29-09 The following instructions help identify how to properly mount wheels on the tire changer turntable. Failure to follow these instructions may lead to tire and/or wheel damage, equipment damage or failure, serious personal injury or death to operator or bystanders or damage to property. IMPORTANT WHEEL MOUNTING INSTRUCTIONS 1.
  • Page 12 9. Place tire/wheel assembly on table top with mounting 13. Move the tower forward by depressing the Tower Tilt side up. (See Fig. 1) Pedal then press the control button to unlock the horizontal slide. Pull the mount/demount Head forward. (See Fig.
  • Page 13 15. Push the locking valve button to lock the slides into 18. Power the left top helper down to force the tire bead into place. As the slides are locked, the mount/demount head the drop the center of the wheel. (See Fig. 5-6) will move upward approximately 1/8 inch and backward 1/8 inch from the rim edge.
  • Page 14 Fig. 4 Fig. 10 21. Depress the table top pedal to rotate the wheel clockwise. Leave the left hand helper in position opposite the demount 23. Insert the smooth curved end of the tool bar over the head and allow it to follow the wheel rotation to assist the right end of demount head and below the lower bead of the bead into drop center while demounting.
  • Page 15 DEMOUNTING TUBE TYPE TIRES 1. After both tire beads are loosened, lubricate the beads and rim liberally. 2. Position the demount head and bead lifting tool as described earlier paying careful attention not to pinch the tube. Depress the table top pedal and rotate only a short distance at a time.
  • Page 16 Fig. 4 Never mount a damaged tire. Never mount a tire on a rusty or damaged wheel. Damaged tires and/or wheels may explode. If you damage the tire bead during mounting, STOP!, remove the tire and mark it as damaged. Do not mount a damaged tire.
  • Page 17 MOUNTING TUBE TYPE TIRES 8. With the left side helper, press down on the tire near the right side assist roller to hold the tire in the drop center. (See Fig. 1 ) 1. Lubricate the beads and rim liberally. Fig.

  • Page 18: Inflation

    The clip-on air chuck on the end of the inflation hose and all inflation related components should be checked weekly for proper operation. DO NOT USE this machine for tire inflation if any parts are damaged or appear not in proper working order. Fig.

  • Page 19: Bead Sealing

    Fig. 3 Check the function of the pressure limiter regularly and maintain it according to the instructions provided in this manual for safe and proper operation. Do not tamper with or attempt to adjust the pressure limiter. Tires requiring inflation beyond 60 PSI should only be inflated in a safety cage.

  • Page 20: Bead Seating

    Fig. 1 Fig. 7 4. Release the inflation pedal and allow it to return to 2. Release air pressure from the tire by pressing the manual position one. Verify that both beads are completely sealed release valve button. NOTE: The inflation hose must be to the wheel.

  • Page 21: Maintenance Instructions

    STAGE FOUR / TIRE INFLATION 1. Make sure both beads are seated. When both beads are seated, the tire is ready for inflation. 2. Replace the valve core if it was removed. 3. Depress the inflation pedal to position two to inflate the tire.
  • Page 22 MONTHLY To Adjust Tool Head Setback The vertical and horizontal slides and the helper slides Remove top cover, loosen jam nut and adjust screw until should be cleaned with a vaporizing solvent and then setback clearance is 1/16” to 3/16”. Tighten jam nut and lubricated with chassis grease once a month.

  • Page 23: Installation Instructions

    Add oil to the lubricator if the fluid level is below the Fig. 3 middle of the sight glass. Remove the reservoir by turning counter-clockwise and pulling down. Add SAE 10W non- detergent oil or an air tool oil if necessary. (See Fig. 1) 3.

  • Page 24: For Additional Copies

    A 1/4” ID hose (or pipe) for connection to the machine is satisfactory. Sufficient air pressure assures good performance. (See Fig. 2) Fig. 2 For additional copies or further information, contact: BendPak Inc. / Ranger Products 1645 Lemonwood Dr., Santa Paula, CA. 93060 1-805-933-9970 www.bendpak.com...
  • Page 27 Item Description Item Description Washer M6 x 12mm Flat Lower Tilt Tower Cylinder Pin SHCS M6 x 1.0 x 9.5 Plastic Plug Infl ator Box Cover Nut M14 SHCS M12 x 1.75 x 30 Screw M14 x 42 Turntable Bushing Voltage Selector Switch Turntable Assy BHPS M3 X 0.5 x 10...
  • Page 28 Hexagonal Shaft Lock Plate Washer M6 Flat Hexagonal Shaft Tubing Slider Inner Vertical Arm Plastic Cover Tubing Slider Outer Hexagonal Shaft Spring; R23-ST Arm Lock Return Spring Hexagonal Shaft Cap Rubber Stopper SHCS M10 x 1.5 x 30 6mm 1/8 Tee Fitting...
  • Page 29 Jaw Clamp Cylinder Shaft; R23 R Ring 20mm ID Y-Ring Ø20 x Ø30 x Ø9 Nut M8 x 1.25 NL Front Cover; R23 Jaw Clamp Cylinder Banjo Bolt; Double O-Ring Ø97 x 3mm Jaw Clamp Bronse Bearing Jaw Clamp Cylinder Housing Piston;...
  • Page 33 6000180 MOTOR ASSEMBLY T-J.00.07.00 A-05 Item Qty Description Motor 110/220, 1.5hp 50/60hz Washer M8 Flat Motor Support Bracket Washer M10 Flat HHB M8 x 1.25 x 40 Nut M8 x 1.25 Rubber Bushing 8.5mm x 34mm x 9mm Motor Pulley 1.5hp Motor Key BHPS M5 x 0.8 x 16 Nut M5...
  • Page 34 A-02 T-JK.0A.00 6000321 ROTATING UNION Item Description Rotary Joint Block Bottom 12mm x 3/8" Straight Fitting 8mm x 1/4 Straight Fitting Rotary Joint Block Top 10mm x 3/8" 90* Fitting 8mm x 1/8 Straight Fitting 10mm x 1/4" Fitting O-Ring; 90 x 2.65 O-Ring;...
  • Page 35 T-JK.01.00 REVISION A-09 Item Qty Description SHCS M8 x 1.25 x 30 SSS M16 x 1.5 x 15 Upper Gearbox Housing Gearbox Spindle Gearbox Spindle Upper Key Gearbox Spindle Lower Key Gearbox Spindle Gearbox Spindle Upper Key Pin 8mm x 20mm Gearbox Spindle Lower Key Upper Gearbox Bearing;...
  • Page 37 6000140 QUICK EXHAUST VALVE ASSEMBLY A-04+ T-K.02.00.00A Item Description Defl ating Valve Body 12mm x 3/8 90* Fitting 12mm x 3/8 90* Fitting 8mm x 1/4 90* Fitting Defl ating Valve Mounting Bracket Washer M6 Flat Washer M6 SL SHCS M6 x 1.0 x 10 8mm x 1/8 Tee Fitting Defl...
  • Page 38 6000751 INFLATOR COVER ASSEMBLY A-03 Item Qty Description Infl ator Box Housing 8mm x 1/8 Straight Fitting Air Distributing Valve Washer M4 Flat Nut M4 x 0.7 Washer M4 SL 8mm x 1/4 Straight Fitting Infl ation Hose Air Pressure Release Valve SHCS M4 x 0.7 x 12 Infl...
  • Page 41 6000070 PUSH-OUT CYLINDER ASSEMBLY D80X80 T-XD.00 Item Description Tilt Tower Cylinder Shaft Nut M8 NL R Ring Ø30mm OD Tilt Tower Cylinder Seal Tilt Tower Cylinder Upper Cover Tilt Tower Cylinder Bearing 75 x 2.65 O-Ring Tilt Tower Cylinder Piston & Washer M17 Washer M12 Flat Nut M12 NL Tilt Tower Cylinder Body...
  • Page 42 5502109 AIR REGULATOR ASSEMBLY(R) A-03 Item Description Air Regulator 1/4' Tee Fitting 13mm Female Union 29 x 2.65 O-Ring Oil Regulator Oil Regulator Cup Pressure Gauge Air Dryer Cup 8mm x 1/4' 90* Fitting Quick Connect Nut 13 x 7 x 4 O-Ring Quick Connect Connector Lock Hose Spring Guard...
  • Page 43 5004119 HANDLE CONTROLING VALVE Item Description Locking Valve Button Locking Valve Rod 8 x 2.65 O-Ring Locking Valve Spacer Locking Valve Front Seal 6mm x 1/8' Straight Fitting Locking Valve Handle Handle With Locking Valve...
  • Page 45 Item Qty Description Item Qty Description Air Valve Control Arm Washer M12 Flat Air Valve Control Arm Grommet Washer M12 SL Washer M10 SL Nut M12 NL Washer M10 x 40 Flat Assist Tower Cylinder Cover SHCS M10 x 1.5 x 20 Washer M5 Flat Left/Right Assist Arm Air Valve SHCS M5 x 0.8 x 10mm...
  • Page 46 SERVICE and MAINTENANCE NOTES _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________...
  • Page 47 This page left intentionally blank.

  • Page 48: Www.bendpak.com

    For Parts Or Service Contact: BendPak Inc. / Ranger Products 1645 Lemonwood Dr. Santa Paula, CA. 93060 Tel: 1-805-933-9970 Toll Free: 1-800-253-2363 Fax: 1-805-933-9160 www.bendpak.com www.rangerproducts.com...

This manual is also suitable for:

R23stRx-23Rx-23st

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