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Ranger Products R715 Installation And Operation Manual

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INSTALLATION AND OPERATION MANUAL
MODEL:
R715
TIRE CHANGER
FOR SERVICING
AUTOMOBILE
AND LIGHT TRUCK
SINGLE PIECE
TIRES / WHEELS
SHIPPING DAMAGE CLAIMS
When this equipment is shipped, title passes
to the purchaser upon receipt from the carrier.
Consequently, claims for the material damaged in
shipment must be made by the purchaser against
the transportation company at the time shipment is
received.
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT
YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF
THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO
OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
BE SAFE
Your new Ranger tire changer was designed and
built with safety in mind. However, your overall
safety can be increased by proper training and
thoughtful operation on the part of the operator.
DO
without
important
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual.
NOT
operate
or
repair
reading
this
safety
instructions
Santa Paula, CA. 93060, USA
REV B 09-03-10
PN# 5900172
this
equipment
manual
and
the
shown
inside.
1645 Lemonwood Dr.
Toll Free: 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.rangerproducts.com

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  • Page 1 THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH. REV B 09-03-10 PN# 5900172 INSTALLATION AND OPERATION MANUAL MODEL: R715 TIRE CHANGER FOR SERVICING AUTOMOBILE AND LIGHT TRUCK SINGLE PIECE...

  • Page 2: Warranty

    R715 RimGuard Swing-Arm Tire Changer This instruction manual has been prepared especially for you. Your new tire changer is the result of over 25 years of continuous research, testing and development and is the most technically advanced tire changer on the market today.

  • Page 3: Table Of Contents

    Section 8: Assembly ......12 BendPak Inc. / Ranger Products Section 9: Anchoring / Air Source/ Oiler Adjustment . . . 13 1645 Lemonwood Dr.,...

  • Page 4: Section 1: Definitions Of Hazard Levels

    SECTION 1 OWNER’S RESPONSIBILITY To maintain machine and user safety, the responsibility of DEFINITIONS OF the owner is to read and follow these instructions: HAZARD LEVELS Identify the hazard levels used in this manual with the Follow all installation instructions. following definitions and signal words: Make sure installation conforms to all applicable Local, State, and Federal Codes, Rules, and Regulations;...

  • Page 5: Section 2: Safety Instructions

    SECTION 2 11. DANGER! The motor on this machine contains high voltage. Disconnect power at the receptacle before performing any IMPORTANT SAFETY INSTRUCTIONS! electrical repairs. Secure plug so that it Read these safety instructions entirely! cannot be accidentally plugged in during service.

  • Page 6: Section 3: Tire And Wheel Service Safety Instructions

    Only properly trained personnel should service tires and inflation gauge and valve. wheels on the R715. Read all safety and operating instructions thoroughly before use. The following safety ALWAYS inflate the tire to manufacturer’s recommended instructions are for one piece wheels only.

  • Page 7: Section 4: Description Of Parts

    SECTION 4 DESCRIPTION OF PARTS Fig. 4.1 Tower Air Drier / Oiler / Pressure Gauge (See Fig. 4.2) Lube Bottle / Brush Bead Breaker Arm Bead Breaker Blade Bead Breaker Pad Bead Lifting Tool Turntable Foot Pedal (See Fig. 4.3) Bead Breaker Foot Pedal (See Fig.

  • Page 8: Section 5: Specifications / Tools Required

    SECTION 5 FEATURES / SPECIFICATIONS: MODEL R715 FEATURES / SPECIFICATIONS MODEL R715 Type of Drive System Air / Electric Motor Dual Voltage 110/220V 50/60HZ 1 Ph. Air Requirement 140-165 PSI (10-11 BAR) Wheel Clamping Method 4 Rim-Guard Clamps - Internal / External...

  • Page 9: Section 6: Lifting / Uncrating Instructions

    SECTION 6 Uncrating Instructions LIFTING/ UNCRATING Carefully cut the plastic wrapping and remove. Carefully cut open the top of the cardboard box. Either 1. The R-745 is shipped on a pallet, Approximate lift off box or cut side panel and remove. (See Fig 6.3) shipping dimensions.
  • Page 10 Carefully remove the rest of the plastic wrapping Locate the tire changer using the guidelines in from the Tire Changer. Keep the wrapping on the Tower Section 7, page 11. assembly as it will assist in keeping the Tower/Arm assembly from moving during installation. Remove the four front and rear Bolts and Nuts holding the tire changer to the pallet.

  • Page 11: Section 7: Installation Location

    Avoid areas where bystanders and customers may be present. R715 Machine size is approximately: 26” W x 36” D x 72” H Fig. 7.1...

  • Page 12: Section 8: Assembly

    3. Raise the Vertical Shaft / Duckhead assembly to the highest position and lock it in place by Pushing the Locking Handle Down. R715 ASSEMBLY 4. Check the Socket Head Cap Screw on the Cap, 1. Remove the Tower Bolts. (See Fig. 8.1) Tighten if necessary.

  • Page 13: Section 9: Anchoring / Air Source/ Oiler Adjustment

    SECTION 9 OILER ADJUSTMENT ANCHORING It is not essential to anchor the machine to the floor, however, the floor must be smooth and level. When WARNING! anchoring to a concrete floor use the mounting holes that Failure to properly maintain proper Oil level are provided in the frame.
  • Page 14 SECTION 10 ELECTRICAL SOURCE This unit requires power from a 15 amp electrical circuit. The unit is supplied standard with a 110 Volt power cord and plug. (See Fig. 10.1) Fig. 10.1 Refer to the serial tag of the machine for specific electrical requirements.

  • Page 15: Section 10: Electrical / Wiring Instructions

    WIRING INSTRUCTIONS 1. Check the voltage, phase and proper amperage requirements for the motor shown on the motor plate. Wiring should be performed by a certified electrician only. 2. Overheating, short circuits and fire damage will result from inadequate wiring. Wiring must be installed in accordance with National Electric Code and local codes and standards covering electrical apparatus and wiring.

  • Page 16: Section 11: Operating Instruction

    SECTION 11 3. Always loosen the bead on the narrow side of the wheels drop center first. (See Fig. 11.4 and page 17 for better description of the drop center) OPERATING INSTRUCTIONS 4. Use extra care in positioning the bead breaker shoe on larger wheels/tires, and on alloy wheels.

  • Page 17: Important Wheel Mounting Instructions

    The following instructions help identify how to properly mount wheels on the tire changer turntable. Failure to follow these instructions may lead to tire and/or wheel damage, equipment damage or failure, serious personal injury or death to operator or bystanders or damage to property. IMPORTANT WHEEL MOUNTING INSTRUCTIONS 1.

  • Page 18: Wheel Clamp Adjustments

    Wheel Clamp Adjustments Fig. 11.8 9. Place the Wheel Protections pads on the Wheel Clamps if desired when clamping from the outside. (See Fig. 11.5) Fig. 11.5 12. Apply tire manufacturer’s approved rubber lubricant liberally to entire circumference of both upper and lower beads after loosening bead and placing on table top.
  • Page 19 14. Push the Vertical Shaft down and position the Mount/ NOTE: Demount Head (Duckhead) into contact with the rim edge. This clearance will be maintained as long as the (See Fig. 11.11 - 11.12) Vertical Shaft remains locked. The operator may swing the arm out of the way and back into place again Fig.
  • Page 20 18. Push the Bead Lifting Tool down toward the wheel to lift the tire bead up and over the “duckbill” side knob portion of the Mount/Demount Head (Duckhead). Hold the Bead Lifting Tool in this position. (See Fig. 11.16) Fig. 11.16 Fig.
  • Page 21 24. The Mount/ Demount Head (Duckhead) will guide the bead up and over the edge of the wheel. Continue rotation until the lower bead is demounted. (See Fig. 11.26 -11.28) DANGER! Fig. 11.26 The Bead Lifting Tool and demount head may encounter resistance or come under load at times during the mount and demount procedures.

  • Page 22: Section 12: Custom And Special Wheels

    SECTION 12 3. After upper bead is demounted, remove tube and demount lower bead. CUSTOM AND SPECIAL WHEELS NOTE: Table top rotation can be stopped at any time by If a custom wheel is damaged in dismounting, STOP, and removing your foot from the rotation pedal. Normal avoid damaging the other wheels.
  • Page 23 WARNING! WARNING! THE RIM AND BEAD MUST BE LIBERALLY If you damage the tire bead during mounting, LUBRICATED. FAILURE TO USE AN ADEQUATE STOP! Remove the tire and mark it as LUBRICANT CAN LEAD TO THE BEAD BINDING ON damaged. Do not mount a damaged tire. THE RIM AND LEAD TO DAMAGE TO THE MOTOR AND OR VOID THE WARRANTY.
  • Page 24 6. For the top bead, rotate the Table Top until the valve stem is directly across from the Mount/ Demount Head (Duckhead) Lift the upper bead above the side of the Mount/ Demount Head (Duckhead) and below the “duckbill” Do not force the tire onto the rim. side.

  • Page 25: Section 14: Mounting Tube Type Tires

    SECTION 14 MOUNTING TUBE TYPE TIRES DANGER! 1. Lubricate the beads and rim liberally. The clip-on air chuck on the end of the Inflation Hose and all inflation related components should be 2. Position the Mount/ Demount Head (Duckhead) and checked weekly for proper operation.

  • Page 26: Section 16: Tire Inflation

    SECTION 16 Pull the Inflation Trigger and hold about to begin air flow through tire valve, the blast of air will expand tire and seal the beads. (See Fig. 16.3) TIRE INFLATION Fig. 16.3 STAGES OF INFLATION Review the following descriptions and diagrams carefully. Refer to them as necessary during, bead sealing, bead seating, and inflation to verify that you are proceeding properly and safely.

  • Page 27: Stage Three: Inflation

    STAGE THREE / TIRE INFLATION KEEP HANDS AND FINGERS CLEAR. KEEP ENTIRE BODY AWAY FROM THE TIRE WARNING! Check tire pressure frequently. Never exceed 40 PSI while seating beads. Once seated, never exceed tire manufacturer’s recommended air pressure. Tires can explode, especially if they are inflated beyond their limits.

  • Page 28: Section 17: Maintenance Instructions

    SECTION 17 MAINTENANCE INSTRUCTIONS WARNING! Before making any inspection, adjustment, or repair, disconnect the power source and or air supply and block out all moving parts to prevent injury. Keep the machine and the immediate work area clean. Do not use compressed air to remove dirt and debris from the machine.

  • Page 29: Mount / Demount Head

    MONTHLY Mount/Demount Head Cleaning Lubricate the Swing Arm Pivot Pin. (See Fig. 17.1) Clean dirt and debris from the mount/demount tool roller with small screw driver or pick. Lubricate with light Fig. 17.1 penetrating oil. (See Fig. 17.3) Fig. 17.3 Check adjustment of the mount/demount head monthly.

  • Page 30: Turntable Drive Belt

    Turntable Drive Belt Inspection / Adjustment. DANGER! The motor on this machine contains high voltage. Disconnect power at the receptacle before performing any electrical repairs. Secure plug so that it cannot be accidentally plugged in during service. Fig. 17.5 1. Remove the Side Panel. (See Fig. 17.12) Fig.

  • Page 31: Transmission Oil Inspection / Lubrication

    Transmission Inspection / Lubrication DANGER! The motor on this machine contains high voltage. Disconnect power at the receptacle before performing any electrical / repairs. Secure plug so that it cannot be accidentally plugged in during service. 1. Rotate the Turntable so that the Transmission Fill Plug is visible.

  • Page 33: Maintenance Notes /Record

    RECORD ALL MAINTENANCE NOTES AND SERVICE HISTORY HERE...
  • Page 35 Product Description Product Description Jaw Clamp Bead Breaker Cylinder Bracket Turn Table Cap Bolt M6 x 16 M12 x 30 bolt Bead Breaker Spring Turntable Snap ring 25 Slide Water separate/Oiler Sliding Plate Pressure gauge Cylinder Bracket Bolt Snap ring 12 Soap Bucket Bracket Square Turntable Soap Bucket...
  • Page 36 For Parts Or Service Contact: BendPak Inc. / Ranger Products 1645 Lemonwood Dr. Santa Paula, CA. 93060 Tel: 1-805-933-9970 Toll Free: 1-800-253-2363 Fax: 1-805-933-9160 www.bendpak.com www.rangerproducts.com PN# 5900172...

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