Panametrics DewPro MMR30 Installation & Operation Manual

General eastern mid-range moisture transmitter

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Moisture
DewPro® MMR30
Installation & Operation Manual
A40251524 Rev.B
panametrics.com
July 2020

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Summary of Contents for Panametrics DewPro MMR30

  • Page 1 Moisture DewPro® MMR30 Installation & Operation Manual A40251524 Rev.B panametrics.com July 2020...
  • Page 3 Installation & Operation Manual A40251524 Rev.B July 2020 panametrics.com Copyright 2020 Baker Hughes company. This material contains one or more registered trademarks of Baker Hughes Company and its subsidiaries in one or more countries. All third-party product and company names are trademarks of their respective...
  • Page 4 [no content intended for this page]...
  • Page 5 Information Paragraphs Note: These paragraphs provide information that provides a deeper understanding of the situation, but is not essential to the proper completion of the instructions. IMPORTANT: These paragraphs provide information that emphasizes instructions that are essential to proper setup of the equipment.
  • Page 6 Environmental Compliance Waste Electrical and Electronic Equipment (WEEE) Directive Panametrics Measurement & Control is an active participant in Europe’s Waste Electrical and Electronic Equipment (WEEE) take-back initiative, directive 2012/19/EU. The equipment that you bought has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment.
  • Page 7: Table Of Contents

    Description of the DewPro MMR30 Programming Matrix ........
  • Page 8 Contents DewPro® MMR30 Installation & Operation Manual...
  • Page 9: Chapter 1. General System Information

    Unpacking and Inspection Upon receipt of the DewPro MMR30, examine the shipping carton for broken or open packing, distortion, or any other evidence of mishandling. If inspection indicates damage to the unit or any of its components, notify the carrier (within 15 days of delivery) and request an inspection.
  • Page 10: Introduction

    1.2.1 Unit Description The DewPro MMR30 (shown in Figure 2 below) is a loop powered mid-range moisture transmitter. The transmitter includes a sensor element, a flow chamber, a weatherproof enclosure, microprocessor electronics, and assorted fittings, all in a compact assembly. In most cases, either the inlet or outlet port includes an orifice to regulate the flow.
  • Page 11: Theory Of Operation

    4 to 20 mA Loop The DewPro MMR30 microprocessor controlled electronics operate with a DC voltage supply from 12 to 28 VDC. At the nominal 24 VDC supply, the maximum loop resistance is 600 Ohm. The signal is represented by the 4 to 20 mA loop current and is directly proportional to the dewpoint range in °C or °F.
  • Page 12: Dimensions

    Chapter 1. General System Information Dimensions Choose a mounting location which allows enough clearance for the use of tools. Figure 3 below shows installation dimensions for a standard DewPro, while Figure 4 below shows the dimensions for a DewPro with the optional display/user interface.
  • Page 13: Chapter 2. Installation Guidelines

    Chapter 2. Installation Guidelines Chapter 2. Installation Guidelines General Hints CAUTION! Before installation, please read all instructions. The DewPro is designed to be mounted in pressurized systems. Take the necessary precautions when mounting or removing the DewPro. ® • Mount the DewPro vertically whenever possible to prevent particles or condensation from entering the bypass.
  • Page 14: Method I - Orifice At Outlet

    Chapter 2. Installation Guidelines Method I - Orifice at Outlet Figure 5: DewPro Installation with Orifice at the Outlet 2.2.1 Pressure Dewpoint Refrigeration air dryers producing general instrument air are typically specified with a pressure dewpoint rating. The majority of dryers operate in a dewpoint range between +2°C to +10°C (+35°F to +50°F). A pressure of 7 to 8 bar  (= 100 psig) is very common.
  • Page 15: Method Ii - Orifice At Inlet

    In order to prevent back diffusion of water vapor from the ambient air, five feet of exhaust tubing should be mounted to the tube fitting, or, better, a diffusion coil from Panametrics can be used. DewPro® MMR30 Installation & Operation Manual...
  • Page 16: Method Iii - No Flow Restriction

    Chapter 2. Installation Guidelines Method III - No Flow Restriction 2.4.1 Low Pressure Closed Loop Figure 7: DewPro with No Flow Restriction Closed loop systems, with dew points >-15 °C, may operate at a low pressure. The air passing through the DewPro bypass is fed back to the main stream after a pressure drop in the main line.
  • Page 17: Method Iv - Remote Installation

    Chapter 2. Installation Guidelines Method IV - Remote Installation In some cases there may not be enough room to install the DewPro directly to the process pipe. The tube connection at the inlet allows mounting the DewPro at a remote location, as shown in Figure 8 below. The functions of Methods I-III can be selected.
  • Page 18 Chapter 2. Installation Guidelines 2.5.1 Mounting Brackets The DewPro can be mounted on a wall, a plate or a pipe using a bracket available from Panametrics, as shown in Figure 9 below. Panel Mounting 4.45 in. 4.45 in. Vertical Pipe Mounting...
  • Page 19: Chapter 3. Wiring Instructions

    Chapter 3. Wiring Instructions Chapter 3. Wiring Instructions Wiring, General Guidelines Note: If the DewPro is equipped with an optional display/user interface, please refer to Chapter 4. CAUTION! The DewPro system contains electronic components that are susceptible to damage by static electricity.
  • Page 20: Mounting In Normal Environments

    Mounting in Environments with Severe Electrical Noise The DewPro MMR30 meets the EMC requirements of IEC 61326 for equipment used in industrial locations. The MMR30 passed all tests to the standards IEC 61000-4- to the performance criterion A. Test details appear in Chapter 6, Specifications.
  • Page 21: Electrical Connection

    Chapter 3. Wiring Instructions Electrical Connection Figure 13 below shows the DewPro wiring connections. Figure 13: DewPro Wiring Connections General Instructions Unscrew the cap on the unit. Loosen the cable gland located on the side of the unit. Feed the cable through the conduit opening. Note: Use a standard signal cable size.
  • Page 22 Chapter 3. Wiring Instructions [no content intended for this page] DewPro® MMR30 Installation & Operation Manual...
  • Page 23: Chapter 4. Optional Display/User Interface

    Chapter 4. Optional Display/User Interface Chapter 4. Optional Display/User Interface Installation If the DewPro is equipped with an optional display/user interface, follow the procedure below to access the buttons. Figure 14: DewPro with Display Assembly 4.1.1 DewPro with Display Assembly Unscrew and remove the protective window lid from the top of the DewPro (as shown in Figure 14 above), exposing the display module below.
  • Page 24: Description Of The Dewpro Mmr30 Programming Matrix

    Description of the DewPro MMR30 Programming Matrix In the DewPro MMR30 transmitter with display option, a matrix-style input is used for programming the unit of measure, measuring range, error status of output, and output adjustment. Each option is assigned coordinates on the 10 by 10 matrix, specified with V (vertical), H (horizontal) and a number for each.The following sections describe...
  • Page 25 Chapter 4. Optional Display/User Interface Table 1: Matrix Input for Programming MMR30 Loop 2 Hardwar Calibrati Access Input Locking 50 = Unlock Misc. Display Previous Unit ID Softwar Reset to System Setup Present Error e Defaults Reset Error Version 50 = 50=Rese Reset DewPro®...
  • Page 26: Special Functions Of The Push Buttons

    Chapter 4. Optional Display/User Interface Description of the DewPro MMR30 Programming Matrix (cont.) Table 2: Matrix Number and Moisture Units Matrix Moisture Unit Td °C Td °F You select the desired option by entering the matrix position. Movement through the matrix is accomplished by using the “V”...
  • Page 27: Functions Of The Matrix

    Chapter 4. Optional Display/User Interface Functions of the Matrix This section describes the functions available to the user through the matrix grouped by common function areas. The function is accessed by positioning to the specified location within the matrix. 4.4.1 System Administration Functions Unlocking/Locking the Matrix Table 3:...
  • Page 28 Chapter 4. Optional Display/User Interface 4.4.2 Moisture Measurement Functions Display Present Process Value Table 7: Location in Matrix Description of Function This location displays the present process humidity value measured by the instrument. The unit of measure for the displayed value (i.e., dewpoint or unit selected under VH 01) is selected in position VH 01.
  • Page 29 Chapter 4. Optional Display/User Interface 4.4.2 Moisture Measurement Functions (cont.) Displaying the Moisture Frequency Table 10: Location in Matrix Description of Function When this location is selected, the A/D counts from the moisture measurement circuit are displayed. 4.4.3 Setting the Output Range for the Humidity 4-20 mA Output Range of Humidity Values...
  • Page 30 Chapter 4. Optional Display/User Interface 4.4.3 Setting the Output Range for the Humidity 4-20 mA Output (cont.) Calibrating the Current Output Table 13: Location in Matrix Description of Function These locations are used to calibrate the 4 mA and 20 mA settings of the humidity output current loop. This output comes calibrated from the factory and should not normally need adjustment.
  • Page 31 Chapter 4. Optional Display/User Interface 4.4.5 Error Codes Display the Present Error Code Table 16: Location in Matrix Description of Function This field displays a number associated with an error code. If no error condition exists, the location displays “0.” During normal operation, it is possible for the humidity channel to be in error, yet have a temperature channel read correctly.
  • Page 32 Chapter 4. Optional Display/User Interface 4.4.6 Directions for Detecting the Correct Error Code Take the error code displayed at the matrix location VH 90 and divide it by 16. The digit(s) before the decimal point represent the error code associated with the temperature channel. Table 17: Temperature Error Bit: 0010...
  • Page 33 Chapter 4. Optional Display/User Interface 4.4.6 Directions for Detecting the Correct Error Code (cont.) Table 19: Error Code Conversion Chart 0000 0001 0010 0011 0100 0101 0110 0111 1000 1001 1010 1011 1100 1101 1110 1111 Example 1: Error Code: 1 1/16 = 0.0625No temperature error 0.0625 x 16 = 1Moisture error code = 1 Error Code Bit Map (0)
  • Page 34 Chapter 4. Optional Display/User Interface [no content intended for this page] DewPro® MMR30 Installation & Operation Manual...
  • Page 35: Chapter 5. Troubleshooting

    Chapter 5. Troubleshooting Chapter 5. Troubleshooting Problems and Recommended Solutions IMPORTANT: The loop current is outside the range of 4-20 mA, as shown on display or current meter. (In some cases, 22 mA can be ordered as the fault current.) IMPORTANT: The process dewpoint is out of range.
  • Page 36 Chapter 5. Troubleshooting [no content intended for this page] DewPro® MMR30 Installation & Operation Manual...
  • Page 37: Chapter 6. Technical Specifications

    Chapter 6. Technical Specifications Chapter 6. Technical Specifications MMR30 Specifications 6.1.1 Sensing Element Silicon-based polymer, capacitance principle, IC electronics 6.1.2 Measurement Range -15°C to +85°C (+5°F to +185°F) 6.1.3 Dew Point Accuracy ±1°C (±1.8°F) for dew points above 0°C (+32°F) 6.1.4 Repeatability ±1°C (±1.8°F)
  • Page 38: Optional Onboard Display With User Interface

    Chapter 6. Technical Specifications Optional Onboard Display with User Interface The optional onboard display with user interface uses a matrix configurator for: • range changes • unit of measure selection • current loop adjustment • error diagnostics • current value selection for fault conditions EMI/RFI Performance Criterion A: Conducted Emission Test as per CISPR 11 Class A, 2004...
  • Page 39: Chapter 7. Accessories

    Chapter 7. Accessories Chapter 7. Accessories The following accessories are available for the DewPro MMR30: • Single power supply • Panel mount display, power supply, no relays • Panel mount display, power supply, two alarms • Panel mount display, power supply, two alarms •...
  • Page 40 Chapter 7. Accessories [no content intended for this page] DewPro® MMR30 Installation & Operation Manual...
  • Page 41: Appendix A. Matrix Table For Programming

    Appendix A. Matrix Table for Programming Appendix A. Matrix Table for Programming Table 20: Matrix Input for Programming MMR30 Moistur Display Select Loop Loop Raw  Moistur Moistur at Fault Unit e Value e Unit Readin 1=110% 1 = °C 2=Hold 2 = °F 0=-10%...
  • Page 42 Appendix A. Matrix Table for Programming [no content intended for this page] DewPro® MMR30 Installation & Operation Manual...
  • Page 43 AUTHORIZATION NUMBER (RAN), and shipping instructions for the return of the instrument to a service center will be provided. If Panametrics instructs you to send your instrument to a service center, it must be shipped prepaid to the authorized repair station indicated in the shipping instructions.
  • Page 44 Warranty [no content intended for this page] DewPro® MMR30 Installation & Operation Manual...
  • Page 45 Contact Us! • Break/fix technical support issues for a prod- Global Technical Support Team uct you currently have Email: mstechsupport@bakerhughes.com Phone: 8000-833-9438, option 3. • RMA Repair Requests, Calibration Requests, International - Baker Hughes Customer care Document and Certificate requests for a Email: gesensingorders@bakerhughes.com product you currently have Phone: +36 27 565 314...

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