Parker Racor 400 Series Instructions Manual

Parker Racor 400 Series Instructions Manual

Spin-on fuel filter/water separators

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400 Series
Spin-on Fuel Filter/Water Separators
Instruction Part Number 22209 Rev F
Overview
400 Series Spin-on Fuel Filter/Water
Separators are designed to handle
today's tough gasoline and diesel
filtration problems and may be used on
the vacuum or pressure side of the fuel
transfer pump.
Filtration needs should be based on
application, fuel quality, operating
climates, and maintenance schedules.
If you have questions about this
product, contact our Technical Support
Department, 8 AM to 5 PM, Pacific
Standard Time, Monday through Friday,
at (800) 344-3286 ext. 7555.
Contact Information:
Parker Hannifin Corporation
Racor Division
P.O. Box 3208
3400 Finch Road
Modesto, CA 95353
phone 800 344 3286
209 521 7860
fax 209 529 3278
racor@parker.com
www.parker.com/racor
Product Features:
Hand (palm) operated fuel
priming pump
Proprietary, high-capacity,
water-repelling Aquabloc
filters available in 2, 10, and
30 micron.
Reusable contaminant
collection bowls with self-
venting drain.
4-port die-cast aluminum head
(two inlets, two outlets) and a
unitized mounting bracket for
installation convenience.
II
®
Optional 12 or 24 volt DC, 200
watt, in-bowl fuel heater, water
detection kit, and vacuum gauge
available. Danger! Optional
parts are not for use with gasoline
applications.

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Summary of Contents for Parker Racor 400 Series

  • Page 1 (800) 344-3286 ext. 7555. Contact Information: Product Features: • 4-port die-cast aluminum head • Hand (palm) operated fuel Parker Hannifin Corporation (two inlets, two outlets) and a priming pump Racor Division unitized mounting bracket for P.O. Box 3208 •...
  • Page 2: Installation Diagram

    Mounting 2.25 in. (5.7 cm) 3/8 in. (8 mm) diameter clearance for fasteners. Vent Plug 445R: 8.5 in. (21.6 cm) 460R: 10.2 in. (25.9 cm) 490R: TOP VIEW 11.0 in. (27.9 cm) 4120R: 14.2 in. (36.1 cm) Hand actuated primer pump Installation Diagram Fuel tanks above filter Optional Bypass Installation and Operation...
  • Page 3 Installation hard starting. As a guideline, humidity environments, check change element every 500 bowl frequently (daily if a poor hours, 10,000 miles, every fuel source is suspected). 400 Guidelines other oil change, annually, Series bowls are equipped with a or at first indication of power water sensor port that will accept loss, whichever occurs first.
  • Page 4: Installing Optional Features

    Installing Optional Features Optional In-Bowl All wires should be 14 AWG for the 12 vdc systems or RK (American Wire Gauge), 11862 for the 24 vdc systems. Heater: These kits include an in-line minimum. fuse holder (and fuse) and the Installation: The in-bowl heater is a cold RK 11862 kit also includes a...
  • Page 5: Specifications

    Specifications 445R 460R 490R 4120R Max. Flow Rate 45 GPH (170 LPH) 60 GPH (227 LPH) 90 GPH (341 LPH) 120 GPH (454 LPH) 3/8”-18 NPTF 3/8”-18 NPTF 3/8”-18 NPTF 3/4”-16 SAE Fuel Port Size (SAE J476) (SAE J476) (SAE J476) (SAE J1926) Total Number of Ports: (total inlets)
  • Page 6 445R, 460R, and 490R Replacement Parts Part No. Description RK 10110 Metal Vent Plug Kit (3/8”-24 SAE) RK 22425 Mounting Head Kit (3/8”-18 NPTF Ports) (includes head, #1, #3 and #4) RK22168-05BP Mounting Head Kit (16 mm X 1.5 Ports) (includes head, #1, #3 and #4) RK 22798 Bypass Valve...
  • Page 7: Replacement Parts

    4120R Replacement Parts Part No. Description RK 10110 Metal Vent Plug Kit (3/8”-24 SAE) RK 22168 Mounting Head Kit (3/4”-16 SAE Ports) (includes head, #1, #3 and #4) RK 22798 By-Pass Valve Kit RK 20505 Element Gasket (includes #4 and #6) 5.
  • Page 8: Vacuum Gauges

    Replacement Elements 10 micron 2 micron 30 micron Model Number (Secondary (Final Filtration) (Primary Filtration) Filtration) 445R R45S or R47S R45T R45P 460R R60S R60T R60P 490R R90S R90T R90P 4120R R120S R120T R120P Optional Dual Layer Media Filter R47S Dual-layer media offers enhanced dirt-holding capacity, extended filter life, and ensures a more...
  • Page 9 Fittings Hose (H)/ Description Part No. Thread (T) Hose Barb For 445R, 460R, 3/8” 3/8” NPT 951-N6-H6 and 490R models 1/2” 3/8” NPT 951-N6-H8 3/4”-16 SAE 3/4” SAE 911-O8-J8 SAE 37* Elbow For 4120R 3/4”-16 SAE 3/4” SAE 913-O8-J8 model 7/8”-14 SAE 3/4”...
  • Page 10 Water Detection Modules Racor Water Detection Kits water separator and water probe. automatically after removing are available for under dash, An electric detection module water (unless specified). All in-dash, and remote mount analyzes electrical resistance at water detection module kits installation.
  • Page 11 Electrical Heater Relay Kits The following relay kits may wiring and alternators may be terminal connections should be be necessary when installing unable to carry the load without soldered and crimped. Racor Heater Kits due to power overheating or shorting, creating demand.
  • Page 12 USAGE. specifications, designs, comparable new product or availability and pricing, are repair the defective product. subject to change by Parker This express warranty shall be Warning Hannifin Corporation and inapplicable to any product not its subsidiaries at any time...

This manual is also suitable for:

Racor 445rRacor 460rRacor 490rRacor 4120r

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