Husqvarna Vitpilen 401 EU 2022 Owner's Manual
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Husqvarna Vitpilen 401 EU 2022 Owner's Manual

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OWNER'S MANUAL 2022
Vitpilen 401
Art. no. 3402597en

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Summary of Contents for Husqvarna Vitpilen 401 EU 2022

  • Page 1 OWNER'S MANUAL 2022 Vitpilen 401 Art. no. 3402597en...
  • Page 3 DEAR HUSQVARNA MOTORCYCLES CUSTOMER Congratulations on your decision to purchase a Husqvarna motorcycle. You are now the owner of a state-of- DEAR HUSQVARNA MOTORCYCLES CUSTOMER the-art sports vehicle which, with appropriate care, will bring you pleasure for a long time to come.

  • Page 4: Table Of Contents

    ..........10 Shift warning light ....... 25 Fuel, auxiliary substances....10 Display ..........26 Spare parts, Fuel level display......... 26 Husqvarna Motorcycles technical accessories ......... 10 Coolant temperature indicator.... 27 Service ..........10 Function buttons......... 27 Figures ..........10 7.10...
  • Page 5 TABLE OF CONTENTS Starting off .......... 39 12.18 Checking the chain tension ....65 Easy Shift ..........40 12.19 Adjusting the chain tension....66 Shifting, riding........40 12.20 Checking the chain, rear sprocket, and engine sprocket ......67 Applying the brakes ......43 12.21 Adjusting the basic position of the Stopping, parking .......
  • Page 6 TABLE OF CONTENTS 16.3 Checking the coolant level....100 INDEX OF SPECIAL TERMS ......132 16.4 Draining the coolant ...... 101 LIST OF ABBREVIATIONS ......133 16.5 Filling/bleeding the cooling system ........... 102 LIST OF SYMBOLS ........134 16.6 Changing the coolant ....

  • Page 7: Means Of Representation 1

    Indicates work that requires expert knowledge and technical understanding. In the interests of your own safety, have these jobs performed by an authorized Husqvarna Motorcycles workshop. Your motorcycle will be cared for there to the highest degree by specially trained experts using the special tools required.

  • Page 8: Safety Advice

    2 SAFETY ADVICE Use definition – intended use This vehicle has been designed and built to withstand the normal stresses and strains of road use. This vehicle is not suitable for use on race tracks or offroad. Info This vehicle is only authorized for operation on public roads in its homologated version. Misuse The vehicle must only be used as intended.

  • Page 9: Tampering Warning

    An appropriate driver's license is needed to drive the vehicle on public roads. Have malfunctions that impair safety immediately eliminated by an authorized Husqvarna Motorcycles work- shop. Adhere to the information and warning labels on the vehicle.

  • Page 10: Protective Clothing

    – Always wear protective clothing that is in good condition and meets the legal regulations. In the interest of your own safety, Husqvarna Motorcycles recommends that you only operate the vehicle while wearing protective clothing. Work rules Unless specified otherwise, the ignition must be turned off during all work (models with ignition lock, models with remote key) or the engine must be at a standstill (models without ignition lock or remote key).
  • Page 11 SAFETY ADVICE 2 The Owner's Manual is also available for download from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website. A printed copy can also be ordered from your authorized Husqvarna Motorcycles dealer. International Husqvarna Motorcycles website: www.husqvarna‑motorcycles.com...

  • Page 12: Important Notes

    3 IMPORTANT NOTES Manufacturer warranty, implied warranty The work prescribed in the service schedule must only be carried out in an authorized Husqvarna Motorcy- cles workshop and confirmed in the Husqvarna Motorcycles Dealer.net, as otherwise all warranty claims will be void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle are not covered by the manufacturer warranty.

  • Page 13: View Of Vehicle 4

    VIEW OF VEHICLE 4 View of vehicle, front left (example) F03829-10 Combination instrument ( p. 22) Clutch lever ( p. 15) High beam flasher button ( p. 15) Light switch ( p. 16) Turn signal switch ( p. 16) Horn button ( p.

  • Page 14: View Of Vehicle, Rear Right (Example)

    4 VIEW OF VEHICLE View of vehicle, rear right (example) F03831-10 Tool set ( p. 19) Ignition and steering lock ( p. 17) Emergency OFF switch ( p. 16) Start button ( p. 17) Throttle grip ( p. 15) Hand brake lever ( p.

  • Page 15: Serial Numbers 5

    SERIAL NUMBERS 5 Vehicle identification number The vehicle identification number is stamped on the right side of the steering head. 402408-10 Type label The type label is on the right of the frame. 402174-10 Key number The key number can be found on the KEYCODECARD. Info The key number is needed to order a replacement key.

  • Page 16: Fork Article Number

    5 SERIAL NUMBERS Fork article number The fork article number is stamped on the inside of the axle clamp. 402295-10 Shock absorber article number Shock absorber article number is on the left side of the shock absorber. F02448-10...

  • Page 17: Controls 6

    CONTROLS 6 Clutch lever The clutch lever is fitted on the left side of the handlebar. F01351-10 Hand brake lever The hand brake lever is fitted on the right side of the handle- bar. The front brake is engaged using the hand brake lever. F01352-10 Throttle grip The throttle grip...

  • Page 18: Light Switch

    6 CONTROLS 6.4.2 Light switch Light switch is fitted on the left side of the handlebar. Possible states Low beam on – The light switch is turned down- ward. In this position, the low beam and tail light are switched on. High beam on –...

  • Page 19: Start Button

    CONTROLS 6 6.5.2 Start button Start button is fitted on the right side of the handlebar. Possible states • The start button is in the basic position is pressed – In this position, the starter • The start button motor is actuated. F01355-10 Ignition and steering lock The ignition and steering lock is located in front of the upper...

  • Page 20: Unlocking The Steering

    6 CONTROLS Unlocking the steering – Insert the ignition key into the ignition and steering lock, press in, and turn to the right. Remove the ignition key. The handlebar can now be moved again. 400731-01 Opening fuel tank filler cap Danger Fire hazard Fuel is highly flammable.

  • Page 21: Closing The Fuel Tank Filler Cap

    CONTROLS 6 6.10 Closing the fuel tank filler cap Warning Fire hazard Fuel is highly flammable, toxic and a health hazard. – Check that the fuel tank filler cap is locked cor- rectly after closing. – Change your clothing if fuel spills on them. –...

  • Page 22: Grab Handle

    6 CONTROLS 6.13 Grab handle The grab handle is used for maneuvering the motorcycle. If you carry a passenger, the passenger can hold onto the grab handles during the trip. F02659-10 6.14 Passenger foot pegs The passenger foot pegs can be folded up and down. Possible states Passenger foot pegs folded up –...

  • Page 23: Foot Brake Lever

    CONTROLS 6 6.16 Foot brake lever Foot brake lever is located in front of the right footrest. The foot brake lever is used to activate the rear brake. 402177-10 6.17 Side stand The side stand is located on the left of the vehicle. The side stand is used for parking the motorcycle.

  • Page 24: Combination Instrument

    If the engine is running and the malfunction indicator lamp lights up, stop (taking care not to endanger yourself or other road users in the process) and contact an authorized Husqvarna Motorcycles work- shop. The ABS warning lamp lights up until a speed of approx.

  • Page 25: Warnings

    COMBINATION INSTRUMENT 7 Warnings Info All existing warnings are displayed on the Info display until these are no longer active. As soon as a malfunction occurs, the relevant indicator lamps light up to signal that an indication/warning note for the operating safety has been detected. As soon as several warnings have been detected, the general warning symbol also flashes on the display.

  • Page 26: Indicator Lamps

    If the engine is running and the malfunction indicator lamp lights up, stop (taking care not to endanger yourself or other road users in the process) and contact an authorized Husqvarna Motorcycles work- shop. The ABS warning lamp lights up until a speed of approx.

  • Page 27: Shift Warning Light

    OBD has detected a malfunction in the vehicle elec- tronics. Come safely to a halt, and contact an autho- rized Husqvarna Motorcycles workshop. The shift warning lights up/flashes red – The shift warning light flashes red when the set shift speed RPM1 is reached.

  • Page 28: Display

    7 COMBINATION INSTRUMENT Display The tachometer shows the engine speed in revolutions per minute. The gear display shows the engaged gear. Speed is shown in kilometers per hour km/h or in miles per hour mph. The fuel level display is displayed in the area.

  • Page 29: Coolant Temperature Indicator

    COMBINATION INSTRUMENT 7 Coolant temperature indicator The coolant temperature is shown in area of the display. The coolant temperature indicator consists of bars. The more bars that light up, the hotter the coolant. Note Engine failure Overheating damages the engine. – If the coolant temperature warning is displayed, stop imme- diately and take care not to endanger yourself or other traffic participants in the process.

  • Page 30: Abs Display

    7 COMBINATION INSTRUMENT 7.10 ABS display – Press the MODE button briefly and repeatedly until ABS appears on the display. ABS indicates the selected ABS mode. Info Press the MODE button briefly to change to the next dis- play mode in the display. H03973-01 7.11 Info display...

  • Page 31: Fuel Range

    COMBINATION INSTRUMENT 7 7.12.1 Fuel Range – Press the MODE button briefly and repeatedly until ODO appears on the display. – Press the SET button briefly and repeatedly until the desired menu appears. The Fuel Range menu is identical on the ODO display, the Trip 1 display and the Trip 2 display.

  • Page 32: Trip 1 Display

    7 COMBINATION INSTRUMENT 7.13 TRIP 1 display Press the MODE button briefly and repeatedly until TRIP 1 appears in the display. Info TRIP 1 shows the distance since the last reset, such as between two refueling stops. TRIP 1 is always running and counts up to 9999.9.

  • Page 33: Avg F.c. Trip 1

    COMBINATION INSTRUMENT 7 7.13.3 Avg F.C. Trip 1 – Press the MODE button briefly and repeatedly until TRIP 1 appears on the display. – Press the SET button briefly and repeatedly until the desired menu appears. Average fuel consumption 1 based on TRIP 1 is shown in this menu.

  • Page 34: Average Speed Trip2

    7 COMBINATION INSTRUMENT 7.14.2 Average Speed Trip2 – Press the MODE button briefly and repeatedly until TRIP 2 appears on the display. – Press the SET button briefly and repeatedly until the desired menu appears. Average speed 2 based on TRIP 2 is shown in this menu. Press the Next menu on the display SET button...

  • Page 35: Setting The Units

    COMBINATION INSTRUMENT 7 Info Do not open the throttle during the selection. If switching ABS mode was unsuccessful, the previ- ously set ABS mode will remain active. A flashing ABS mode indicates that the ABS mode displayed does not match the actual ABS mode of the ABS due to a malfunction.

  • Page 36: Setting The Clock

    7 COMBINATION INSTRUMENT 7.17 Setting the clock Info The clock is displayed in 24-hour format. The time must be reset if the 12-V battery was disconnected from the vehicle or the fuse was removed. Condition The motorcycle is stationary. – Press the MODE button briefly and repeatedly until ODO appears on the display.

  • Page 37: Adjusting The Shift Speed Rpm2

    COMBINATION INSTRUMENT 7 7.19 Adjusting the shift speed RPM2 Condition The motorcycle is stationary. ODO > 1,000 km (621 mi). – Press the MODE button briefly and repeatedly until TRIP 2 appears on the display. – Press the MODE button for 5 seconds. The RPM2 display appears.

  • Page 38: Preparing For Use

    When using the vehicle, remember that others may feel disturbed by excessive noise. – Make sure that the pre-sale inspection work has been carried out by an authorized Husqvarna Motorcycles workshop. You will receive a delivery certificate when the vehicle is handed over.

  • Page 39: Running In The Engine

    PREPARING FOR USE 8 Running in the engine – During the running-in phase, do not exceed the specified engine speed. Guideline Maximum engine speed During the first: 1,000 km (620 mi) 7,500 rpm Info During the running-in phase, the shift warning light is set to a specified value and cannot be changed.

  • Page 40: Riding Instructions

    9 RIDING INSTRUCTIONS Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is roadworthy. The vehicle must be in perfect technical condition when it is being operated. –...

  • Page 41: Starting Off

    RIDING INSTRUCTIONS 9 – Unlock the steering. ( p. 18) – Sit on the vehicle, take the weight off of the side stand, and move it all the way up with your foot. – Turn the emergency OFF switch to the position –...

  • Page 42: Easy Shift

    9 RIDING INSTRUCTIONS Easy Shift Using Easy Shift, you can shift up and down without actuating the clutch. Because there is no need to close the throttle grip, uninterrupted gear shifts are possible. Easy Shift uses the shifter shaft position to check whether or not a shift should be initiated, and sends a corresponding signal to the engine control unit.
  • Page 43 Only use Easy Shift in the permitted speed range shown. Info If unusual noises occur while riding, stop immediately (taking care not to endanger yourself or other road users in the process), switch off the engine, and contact an authorized Husqvarna Motorcycles work- shop.
  • Page 44 (taking care not to endanger yourself or other road users in the process), switch off the engine, and contact an authorized Husqvarna Motorcycles workshop. – If the general warning symbol begins to flash in the display during the trip, several warnings have been detected.

  • Page 45: Applying The Brakes

    Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Warning Danger of accidents The brake system fails in the event of overheating.

  • Page 46: Stopping, Parking

    9 RIDING INSTRUCTIONS Warning Danger of accidents The rear wheel can lock due to the engine braking effect. – Pull in the clutch, if you perform emergency or full braking, or if you brake on a slippery ground. Warning Danger of accidents Banked or laterally sloping ground reduces the maximum possible delay. –...

  • Page 47: Transport

    RIDING INSTRUCTIONS 9 – Lock the steering. ( p. 17) Transport Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk. –...

  • Page 48: Refueling

    – Refuel only with clean fuel that meets the specified standards. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Improper handling of fuel is a danger to the environment. –...

  • Page 49: Service Schedule 10

    Different service intervals may apply in your country, depending on the local operating conditions. Individual service intervals and scopes may change in the course of technical developments. The most up- to-date service schedule can always be found on Husqvarna Motorcycles Dealer.net. Your authorized Husq- varna Motorcycles dealer will be glad to advise you.

  • Page 50: Recommended Work

    7,500 km (4,650 mi) after 1,000 km (620 mi) ○ ● ● ● ● Read out the fault memory after the test ride using the Husqvarna Motorcycles diag- nostics tool. ○ ● ● ● ● Set the service interval display.

  • Page 51: Tuning The Chassis 11

    TUNING THE CHASSIS 11 11.1 Fork/shock absorber (Option: Ajustable chassis) The fork and the shock absorber offer many options for adapting the chassis to the riding style and the payload. Info The recommendations for the suspension setting are shown in table .

  • Page 52: Adjusting The Rebound Damping Of The Fork (Option: Ajustable Chassis)

    Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor- rectly. The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) (EU/JP/UK) –...

  • Page 53: Adjusting The Spring Preload Of The Shock Absorber Chassis)

    TUNING THE CHASSIS 11 Info Turn clockwise to increase the damping; turn counterclockwise to reduce damping when the shock absorber rebounds. 11.5 Adjusting the spring preload of the shock absorber (Option: Ajustable chassis) Warning Danger of accidents Modifications to the suspension setting may seriously alter the handling charac- teristic.

  • Page 54: 12 Service Work On The Chassis

    12 SERVICE WORK ON THE CHASSIS 12.1 Raising the motorcycle with the rear lifting gear Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. Condition Rear wheel is not removed. –...

  • Page 55: Lifting The Motorcycle With The Front Lifting Gear

    SERVICE WORK ON THE CHASSIS 12 Condition Rear wheel was not removed. – Secure the motorcycle against falling over. – Remove the rear lifting gear and lean the vehicle on side stand – Remove bushings kit. Info Do not ride with the bushings mounted, as the 402029-10 bushings can collide with the main silencer.

  • Page 56: Taking The Motorcycle Off The Front Lifting Gear

    12 SERVICE WORK ON THE CHASSIS – Move the handlebar to the straight-ahead position. Position the lifting gear. Mounting pin (69329965030) Front wheel work stand, large (6932996510033) Info Always raise the motorcycle at the rear first. – Lift the motorcycle at the front. 402345-01 12.4 Taking the motorcycle off the front lifting gear...

  • Page 57: Removing The Seat

    SERVICE WORK ON THE CHASSIS 12 Main work – Push dust boots of both fork legs downward. Info The dust boots remove dust and coarse dirt parti- cles from the inside fork tubes. Over time, dirt can accumulate behind the dust boots. If this dirt is not removed, the oil seals behind can start to leak.

  • Page 58: Removing The Left Side Cover

    12 SERVICE WORK ON THE CHASSIS 12.8 Removing the left side cover Preparatory work – Remove the seat. ( p. 55) Main work – Remove screws with the bushings. F02671-10 – Remove screw F02672-10 – Remove screw F02673-10 – Pull off holding lug in area –...

  • Page 59: Installing The Left Side Cover

    SERVICE WORK ON THE CHASSIS 12 12.9 Installing the left side cover Main work – Position the side cover. Guideline Grease the holding lug and rubber bushing. Holding lug engages in rubber bushing – Engage side cover in area F02674-11 –...

  • Page 60: Removing The Right Side Cover

    12 SERVICE WORK ON THE CHASSIS 12.10 Removing the right side cover Preparatory work – Remove the seat. ( p. 55) Main work – Remove screws with the bushings. F02675-10 – Remove screw F02676-10 – Remove screw F02690-11 – Pull off holding lug in area –...

  • Page 61: Installing The Right Side Cover

    SERVICE WORK ON THE CHASSIS 12 12.11 Installing the right side cover Main work – Position the side cover. Guideline Grease the holding lug and rubber bushing. Holding lug engages in rubber bushing – Engage side cover in area F02677-11 –...

  • Page 62: Removing The License Plate Bracket

    12 SERVICE WORK ON THE CHASSIS 12.12 Removing the license plate bracket – Take the cable out of holders. F02678-10 – Remove the cable tie. F02679-10 – Disconnect plug-in connector – Expose the cable. F02680-10 – Remove screw F02681-10 – Remove nut F02682-10...

  • Page 63: Installing The License Plate Bracket

    SERVICE WORK ON THE CHASSIS 12 – Remove screws F02683-10 – Remove screw and take off license plate bracket with chain guard. Guideline Pay attention to the cable. Press the chain guard to the side for better access to the screw. F02684-10 12.13 Installing the license plate bracket...
  • Page 64 12 SERVICE WORK ON THE CHASSIS Guideline Screw, license M8x18 19 Nm (14 lbf ft) plate bracket ® Loctite 243™ Press the chain guard to the side for better access to the screw. – Tighten screws , and Guideline Screw, license M10x30 30 Nm (22.1 lbf ft) plate bracket...

  • Page 65: Removing The Front Spoiler

    SERVICE WORK ON THE CHASSIS 12 – Mount the cable ties. F02679-10 – Secure the cable in the holders. F02678-10 12.14 Removing the front spoiler – Remove screws – Take off the front spoiler. F02694-10...

  • Page 66: Fitting Front Spoiler

    12 SERVICE WORK ON THE CHASSIS 12.15 Fitting front spoiler – Position the front spoiler, mount and tighten screws Guideline Screw, front spoiler 7 Nm (5.2 lbf ft) F02694-10 12.16 Checking for chain dirt accumulation – Check the chain for coarse dirt accumulation. »...

  • Page 67: Checking The Chain Tension

    SERVICE WORK ON THE CHASSIS 12 Info The service life of the chain depends largely on its maintenance. Preparatory work – Raise the motorcycle with the rear lifting gear. ( p. 52) Main work – Clean the chain regularly. – Rinse off the loose dirt with a gentle jet of water.

  • Page 68: Adjusting The Chain Tension

    12 SERVICE WORK ON THE CHASSIS 12.19 Adjusting the chain tension Warning Danger of accidents Incorrect chain tension damages components and results in accidents. If the chain is tensioned too much, the chain, engine sprocket, rear sprocket, transmission and rear wheel bearings wear more quickly. Some components may break if overloaded. If the chain is too loose, the chain may fall off the engine sprocket or the rear sprocket.

  • Page 69: Checking The Chain, Rear Sprocket, And Engine Sprocket

    SERVICE WORK ON THE CHASSIS 12 12.20 Checking the chain, rear sprocket, and engine sprocket Preparatory work – Raise the motorcycle with the rear lifting gear. ( p. 52) Main work – Check the chain, rear sprocket and engine sprocket for wear. »...

  • Page 70: Adjusting The Basic Position Of The Clutch Lever

    12 SERVICE WORK ON THE CHASSIS 12.21 Adjusting the basic position of the clutch lever – Adjust the basic position of the clutch lever to your hand size by turning adjusting wheel Info Push the clutch lever forward and turn the adjusting wheel.

  • Page 71: Brake System 13

    – Only use spare parts on the brake system which have been approved and recommended by Husqvarna Motorcycles. – Only use tires/wheels approved by Husqvarna Motor- cycles with the corresponding speed index. – Maintain the specified tire pressure. – Ensure that service work and repairs are performed professionally.

  • Page 72: Adjusting The Basic Position Of The Hand Brake Lever

    Warning Danger of accidents Worn-out brake discs reduce the braking effect. – Make sure that worn-out brake discs are replaced immediately. (Your authorized Husqvarna Motor- cycles workshop will be glad to help.) – Check the front and rear brake disc thickness at multiple...

  • Page 73: Adding Front Brake Fluid

    – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Move the brake fluid reservoir mounted on the handlebar to a horizontal position.

  • Page 74: Checking The Front Brake Linings

    Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) Warning Danger of accidents Damaged brake discs reduce the braking effect.

  • Page 75: Checking The Rear Brake Fluid Level

    Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Stand the vehicle upright.
  • Page 76 13 BRAKE SYSTEM Note Environmental hazard Hazardous substances cause environmental damage. – Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regulations. Info Never use DOT 5 brake fluid. It is silicone-based and purple in color. Oil seals and brake lines are not designed for DOT 5 brake fluid.

  • Page 77: Checking The Rear Brake Linings

    Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) Warning Danger of accidents Damaged brake discs reduce the braking effect.

  • Page 78: Adjusting The Free Travel Of The Foot Brake Lever

    13 BRAKE SYSTEM 13.11 Adjusting the free travel of the foot brake lever Warning Danger of accidents The brake system fails in the event of overheating. If there is no free travel on the foot brake lever, pressure builds up in the brake system on the rear brake.

  • Page 79: Wheels, Tires 14

    WHEELS, TIRES 14 14.1 Removing the front wheel Preparatory work – Raise the motorcycle with the rear lifting gear. ( p. 52) – Lift the motorcycle with the front lifting gear. ( p. 53) Main work (Option: Wire spoked wheels) –...

  • Page 80: Installing The Front Wheel

    14 WHEELS, TIRES – Remove spacers F02734-10 14.2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. (Option: Wire spoked wheels) –...
  • Page 81 WHEELS, TIRES 14 (Option: Cast wheels) – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change front wheel bearing. – Clean and grease shaft seal rings and contact sur- faces of the spacers.

  • Page 82: Removing The Rear Wheel

    14 WHEELS, TIRES 14.3 Removing the rear wheel Preparatory work – Raise the motorcycle with the rear lifting gear. ( p. 52) Main work (Option: Wire spoked wheels) – Remove screw and pull wheel speed sensor of the hole. – Remove nut with washer.

  • Page 83: Installing The Rear Wheel

    WHEELS, TIRES 14 – Remove spacers F01414-10 14.4 Installing the rear wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. Warning Danger of accidents There is no braking effect to start with at the rear brake after installing the rear wheel.
  • Page 84 14 WHEELS, TIRES – Pull the rear wheel back and mount wheel spindle with the washer and chain adjuster Guideline Mount left and right chain adjusters in the same position. – Mount nut with washer. – Make sure that the chain adjusters are positioned cor- rectly on the screws.

  • Page 85: Checking The Rear Hub Damping Rubber Pieces

    WHEELS, TIRES 14 – Pull the rear wheel back and mount wheel spindle with the washer and chain adjuster Guideline Mount left and right chain adjusters in the same position. – Mount nut with washer. – Make sure that the chain adjusters are positioned cor- rectly on the screws.
  • Page 86 14 WHEELS, TIRES – Lay the rear wheel on a workbench with the rear sprocket facing upward and insert the wheel spindle in the hub. – To check play , hold the rear wheel tight and try to rotate the rear sprocket. Info Measure the play on the outside of the rear sprocket.

  • Page 87: Checking The Tire Condition

    Warning Danger of accidents If a tire bursts while riding, the vehicle becomes uncontrollable. – Ensure that damaged or worn tires are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling char- acteristic.

  • Page 88: Checking Tire Pressure

    Other spokes will become looser as a result. – Check spoke tension regularly, and in particular on a new vehicle. (Your authorized Husqvarna Motorcycles workshop will be glad to help.)

  • Page 89: Using Tire Repair Spray

    WHEELS, TIRES 14 – Strike each spoke briefly using a screwdriver blade. Info The frequency of the sound depends on the spoke length and spoke diameter. If spokes of the same length and diameter vibrate with a different tone, this is an indication that the spoke tensions differ.

  • Page 90: 15 Electrical System

    15 ELECTRICAL SYSTEM 15.1 Removing the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases.

  • Page 91: Installing The 12-V Battery

    ELECTRICAL SYSTEM 15 – Remove battery cover from the 12-V battery. – Disconnect negative cable from the 12-V battery. – Pull back positive terminal cover – Disconnect positive cable from the 12-V battery. – Pull the 12-V battery upwards and out of the battery com- partment.

  • Page 92: Charging The 12-V Battery

    15 ELECTRICAL SYSTEM – Position battery support bracket , mount screws , and tighten. Guideline Screw, battery sup- 19 Nm (14 lbf ft) port bracket – Position tool set and mount rubber strap F03811-10 Finishing work – Mount the seat. ( p.
  • Page 93 ELECTRICAL SYSTEM 15 Info Even when there is no load on the 12-V battery, it discharges steadily each day. The charging level and the method of charging are very important for the service life of the 12-V battery. Rapid recharging with a high charging current shortens the service life of the battery. If the charging current, charging voltage, or charging time is exceeded, electrolyte escapes through the safety valves.
  • Page 94 15 ELECTRICAL SYSTEM – Connect a battery charger to the 12-V battery. Connect the battery charger to the mains connection. Battery charger (58429074200) It is impossible to overcharge the 12‑V battery using this bat- tery charger. This battery charger is not suitable for lithium-ion batteries. Info Charge the 12-V battery to a maximum of 10 % of the F03809-01...

  • Page 95: Changing The Main Fuse

    ELECTRICAL SYSTEM 15 – Position battery support bracket , mount screws , and tighten. Guideline Screw, battery sup- 19 Nm (14 lbf ft) port bracket – Position tool set and mount rubber strap F03812-10 Finishing work – Mount the seat. ( p.

  • Page 96: Changing The Abs Fuses

    15 ELECTRICAL SYSTEM – Remove faulty main fuse Info A faulty fuse has a burned-out fuse wire A spare fuse is located in the fuse box. – Insert a new main fuse. Fuse (75011088030) ( p. 122) F02697-10 Put a spare fuse in the fuse box so that it is available if needed.

  • Page 97: Changing The Fuses Of Individual Electrical Power Consumers

    ELECTRICAL SYSTEM 15 Fuse (75011088010) ( p. 122) Insert spare fuse in the fuse box so that it is available if needed. – Mount the protection cap. To change the fuse of the ABS return pump: – Take off the protection cap and remove fuse Warning Fire hazard Incorrect fuses overload the electri- cal system.
  • Page 98 15 ELECTRICAL SYSTEM Main work – Open fuse box cover – Remove the faulty fuse. Guideline Fuse 1 - not assigned Fuse 2 - 10 A - combination instrument, fuel pump Fuse 3 - 10 A - power relay Fuse 4 - 15 A - ignition coil, start auxiliary relay, horn Fuse 5 - 15 A - radiator fan Fuse 6 - 15 A - brake light, turn signal, high beam, low beam, position light, tail light, license plate lamp...

  • Page 99: Checking The Headlight Setting

    ELECTRICAL SYSTEM 15 15.7 Checking the headlight setting – Park the vehicle on a horizontal surface in front of a light- colored wall and make a mark at the height of the center of the low beam headlight. – Make another mark at a distance under the first marking.

  • Page 100: Diagnostics Connector

    15 ELECTRICAL SYSTEM Info Screw also secures the headlight. Make sure that screw is always tightened. 15.9 Diagnostics connector Diagnostics connector is located under the seat. H02678-10 15.10 Front ACC1 and ACC2 Installation location – Power supplies ACC1 and ACC2 front are located under the cover of the ABS module.

  • Page 101: Cooling System 16

    COOLING SYSTEM 16 16.1 Cooling system Water pump in the engine ensures forced circulation of the coolant. The pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap . Heat expansion causes excess coolant to flow into compensating tank .

  • Page 102: Checking The Coolant Level

    16 COOLING SYSTEM Main work – Stand the motorcycle upright on a horizontal surface. – Remove cap of the compensating tank. – Check the antifreeze in the coolant. −25 … −45 °C (−13 … −49 °F) » If the antifreeze in the coolant does not match the speci- fied value: –...

  • Page 103: Draining The Coolant

    COOLING SYSTEM 16 Warning Danger of poisoning Coolant is toxic and a health hazard. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. – Consult a doctor immediately if coolant is swallowed. –...
  • Page 104 16 COOLING SYSTEM Warning Danger of poisoning Coolant is toxic and a health hazard. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. – Consult a doctor immediately if coolant is swallowed. –...

  • Page 105: Changing The Coolant

    COOLING SYSTEM 16 – Loosen bleeder screw Guideline 3 turns – Tilt the vehicle slightly to the right. – Pour in the coolant until it emerges without bubbles at the bleeder screw, and then mount and tighten the bleeder screw immediately.
  • Page 106 16 COOLING SYSTEM Warning Danger of poisoning Coolant is toxic and a health hazard. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. – Consult a doctor immediately if coolant is swallowed. –...
  • Page 107 COOLING SYSTEM 16 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use effective exhaust extraction when starting or running the engine in an enclosed space. –...

  • Page 108: Tuning The Engine

    17 TUNING THE ENGINE 17.1 Checking the clutch lever play Note Clutch damage If there is no free travel by the clutch lever, the clutch will begin to slip. – Check the free travel of the clutch lever each time before using the motorcycle. –...

  • Page 109: Checking The Basic Position Of The Shift Lever

    TUNING THE ENGINE 17 17.3 Checking the basic position of the shift lever Info When driving, the shift lever must not touch the rider's boot when in the basic position. If the shift lever is permanently touching the boot, the transmission will be subject to excessive load; this can cause a malfunction of the Easy Shift.

  • Page 110: 18 Service Work On The Engine

    18 SERVICE WORK ON THE ENGINE 18.1 Checking the engine oil level Condition The engine is at operating temperature. Preparatory work – Stand the motorcycle upright on a horizontal surface. Main work – Check the engine oil level. Info After switching off the engine, wait one minute before checking the level.
  • Page 111 SERVICE WORK ON THE ENGINE 18 Main work – Position an appropriate container under the engine. – Remove oil drain plug with the O-ring. – Remove oil screen with the O-ring. – Remove screw plug with oil screen – Allow the engine oil to drain completely. –...

  • Page 112: Adding Engine Oil

    128) Info In order to achieve optimal engine oil performance, it is not advisable to mix different engine oils. Husqvarna Motorcycles recommends changing the 401955-10 engine oil when necessary. – Mount and tighten the filler plug together with the O-ring.

  • Page 113: Cleaning, Care 19

    CLEANING, CARE 19 19.1 Cleaning the motorcycle Note Material damage Components become damaged or destroyed if a pressure cleaner is used incorrectly. The high pressure forces water into the electrical components, connectors, throttle cables, and bearings, etc. Pressure which is too high causes malfunctions and destroys components. –...

  • Page 114: Checks And Maintenance Steps For Winter Operation

    19 CLEANING, CARE Info The heat produced causes water at inaccessible loca- tions in the engine and on the brake system to evapo- rate. – Push back the sleeves of the handlebar controls to allow any water that has penetrated to evaporate. –...
  • Page 115 CLEANING, CARE 19 Info Corrosion inhibitor must not come in contact with the brake discs as this would greatly reduce the braking force. – Clean the chain. ( p. 64)

  • Page 116: 20 Storage

    12-V battery without direct sunlight – Store the vehicle in a dry location that is not subject to large fluctuations in temperature. Info Husqvarna Motorcycles recommends jacking up the motorcycle. – Raise the motorcycle with the rear lifting gear. ( p. 52) –...

  • Page 117: Preparing For Use After Storage

    STORAGE 20 20.2 Preparing for use after storage – Take the motorcycle off the front lifting gear. ( p. 54) – Remove the rear of the motorcycle from the lifting gear. p. 52) – Install the 12-V battery. p. 89) –...

  • Page 118: 21 Troubleshooting

    Carry out start procedure. ( p. 38) – Malfunction in the electronic Read out the fault memory using the fuel injection Husqvarna Motorcycles diagnostics tool. – Engine has too little power Air filter is very dirty Change the air filter.
  • Page 119 TROUBLESHOOTING 21 Faults Possible cause Action – Turn signal, brake light, and Fuse 4 or 6 blown Change the fuses of individual electri- horn are not functional cal power consumers. ( p. 95) – Fuse 2 or 7 blown Time is not displayed or not Change the fuses of individual electri- correctly displayed cal power consumers.

  • Page 120: 22 Technical Data

    22 TECHNICAL DATA 22.1 Engine Design 1-cylinder 4-stroke engine, water-cooled Displacement 373 cm³ (22.76 cu in) Stroke 60 mm (2.36 in) Bore 89 mm (3.5 in) Compression ratio 12.6:1 Control DOHC, four valves controlled via cam lever, chain drive Intake valve diameter 36 mm (1.42 in) Exhaust valve diameter 29 mm (1.14 in)

  • Page 121: Engine Tightening Torques

    TECHNICAL DATA 22 22.2 Engine tightening torques Oil nozzle 6 Nm (4.4 lbf ft) ® Loctite 243™ Screw, crankshaft speed sensor 6 Nm (4.4 lbf ft) ® Loctite 243™ Screw, gear sensor 6 Nm (4.4 lbf ft) ® Loctite 243™ Screw, retaining bracket 6 Nm (4.4 lbf ft) ®...
  • Page 122 22 TECHNICAL DATA Screw, retaining bracket 12 Nm (8.9 lbf ft) ® Loctite 243™ Screw, retaining bracket, radial 12 Nm (8.9 lbf ft) shaft seal ring, clutch cover ® Loctite 243™ Screw, shift drum locating 12 Nm (8.9 lbf ft) ®...

  • Page 123: Capacities

    TECHNICAL DATA 22 22.3 Capacities 22.3.1 Engine oil Engine oil 1.7 l (1.8 qt.) Engine oil (SAE 15W/50) ( p. 128) 22.3.2 Coolant Coolant 1.2 l (1.3 qt.) Coolant ( p. 128) 22.3.3 Fuel Please observe the labels on EU fuel pumps. A00420-10 Total fuel tank capacity, approx.

  • Page 124: Electrical System

    110/70 R 17 M/C 54H TL 150/60 R 17 M/C 66H TL Metzeler Sportec M5 Interact Metzeler Sportec M5 Interact The tires specified represent one of the possible series production tires. Additional information is available in the Service section under: www.husqvarna‑motorcycles.com...

  • Page 125: Fork

    TECHNICAL DATA 22 22.7 Fork 22.7.1 EU/JP/UK Fork article number 05.58.8T.32 WP APEX 3343 Fork Compression damping Comfort 20 clicks Standard 15 clicks Sport 8 clicks Full payload 15 clicks Rebound damping Comfort 20 clicks Standard 15 clicks Sport 8 clicks Full payload 15 clicks Spring rate...

  • Page 126: Asean/Cn/Ph

    22 TECHNICAL DATA Spring length 180 mm (7.09 in) Gas pressure 16 bar (232 psi) Shock absorber oil Shock absorber fluid (SAE 2.5) (50180751S1) ( p. 129) 22.8.2 ASEAN/CN/PH Shock absorber article number 01.58.6T.18 Shock absorber WP Suspension Spring preload Standard 2 clicks 22.9...
  • Page 127 TECHNICAL DATA 22 Nut, radiator fan 3 Nm (2.2 lbf ft) ® Loctite 243™ Nut, shift rod 6 Nm (4.4 lbf ft) Nut, shift rod M6LH 6 Nm (4.4 lbf ft) Remaining nuts, chassis 10 Nm (7.4 lbf ft) Remaining screws, chassis 10 Nm (7.4 lbf ft) Screw, ABS module 7 Nm (5.2 lbf ft)
  • Page 128 22 TECHNICAL DATA Remaining screws, chassis 25 Nm (18.4 lbf ft) Screw, battery support bracket 19 Nm (14 lbf ft) Screw, bottom triple clamp 12 Nm (8.9 lbf ft) Screw, cable guide holder on 19 Nm (14 lbf ft) license plate bracket Screw, engine bearer 25 Nm (18.4 lbf ft) ®...
  • Page 129 TECHNICAL DATA 22 Screw, top shock absorber M10x1.25 51 Nm (37.6 lbf ft) ® Loctite 243™ Nut, fork pivot M14x1.5 100 Nm (73.8 lbf ft) Nut, rear wheel spindle M14x1.5 90 Nm (66.4 lbf ft) Screw, steering head, top 55 Nm (40.6 lbf ft) Loctite ®...

  • Page 130: 23 Substances

    23 SUBSTANCES Brake fluid DOT 4 / DOT 5.1 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – REACT PERFORMANCE DOT 4 ®...
  • Page 131 SUBSTANCES 23 Fork oil (SAE 4) (48601166S1) Standard/classification – SAE ( p. 131) (SAE 4) Guideline – Use only oils that comply with the specified standards (see specifications on the container) and that exhibit the corresponding properties. Shock absorber fluid (SAE 2.5) (50180751S1) Standard/classification –...

  • Page 132: 24 Auxiliary Substances

    24 AUXILIARY SUBSTANCES Chain cleaner Recommended supplier ® MOTOREX – Chain Clean Fuel additive Recommended supplier ® MOTOREX – Fuel Stabilizer Long-life grease Recommended supplier ® MOTOREX – Bike Grease 2000 Motorcycle cleaner Recommended supplier ® MOTOREX – Moto Clean Perfect finish and high gloss polish for paints Recommended supplier ®...

  • Page 133: Standards 25

    STANDARDS 25 JASO T903 MA2 Different technical development directions required a separate specification for motorcycles – the JASO T903 MA2 standard. Earlier, engine oils from the automobile industry were used for motorcycles because there was no separate motorcycle specification. Whereas long service intervals are demanded for automobile engines, the focus for motorcycle engines is on high performance at high engine speeds.

  • Page 134: Index Of Special Terms

    26 INDEX OF SPECIAL TERMS Anti-lock braking system Safety system that prevents locking of the wheels when driving straight ahead without the influence of lateral forces Easy Shift Engine electronics function for shifting up and down without clutch actuation On-board diagnosis Vehicle system, which monitors the specified param- eters of the vehicle electronics...

  • Page 135: List Of Abbreviations

    LIST OF ABBREVIATIONS 27 Art. no. Article number circa compare e.g. for example etc. et cetera i.a. inter alia number poss. possibly...

  • Page 136: List Of Symbols

    The malfunction indicator lamp lights up yellow – The OBD has detected a malfunction in the vehicle electronics. Come safely to a halt, and contact an authorized Husqvarna Motor- cycles workshop. ABS warning lamp lights up yellow – Status or error messages relating to ABS.

  • Page 137: Index

    INDEX INDEX Chain tension adjusting ......66 checking ......65 12-V battery charging .
  • Page 138 Protective clothing ..... 8 ......16 Husqvarna Motorcycles technical accessories 10 Rear hub damping rubbers Ignition lock .
  • Page 139 INDEX removing ......80 Refueling Technical data fuel ......46 capacities .
  • Page 140 *3402597en* 3402597en 02/2022 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria Photo: Mitterbauer/KISKA, www.husqvarna‑motorcycles.com Husqvarna Motorcycles GmbH...

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