Hyster H16.00-18.00XM Service & Repair Manual
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Hyster H16.00-18.00XM Service & Repair Manual

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Summary of Contents for Hyster H16.00-18.00XM

  • Page 1 Hyster F007 (H8.00-12.00XM Europe) Forklift...
  • Page 2 WET BRAKE SYSTEM H16.00-18.00XM/XMS-12 (H400-450HD/HDS) [A236]; H16.00-22.00XM-12EC (H400-500HD/HDS-EC) [B214]; H8.00-12.00XM (H170-280HD) [F007, G007, H007]; H13.00-14.00XM (H300-330HD) [E019, F019, G019]; H16.00XM-6 (H360HD) [E019, F019, G019]; H10.00-12.00XM-12EC (H360HD-EC) [E019, F019, G019] PART NO. 1498450 1800 SRM 951...
  • Page 3 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.

  • Page 4: Table Of Contents

    Wheel End With Outer Bearing on Ring Gear Hub Journal H13.00-14.00XM (H300-330HD), H16.00XM-6 (H360HD), and H10.00-12.00XM-12EC (H360HD-EC) ............ Wheel End With Outer Bearing on Spindle Journal H8.00-12.00XM (H170-280HD), H16.00-22.00XM-12EC (H400-500HD/HDS-EC) and H16.00-18.00XM/XMS-12 (H400-450HD/HDS) ..........................Brake Disc Housing Assembly Wheel End ....................
  • Page 5 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 6 Brake Coolant Specifications ........................Coolant Change Intervals ..........................Hydraulic Fluid Specifications........................Troubleshooting..............................This section is for the following models: H16.00-18.00XM/XMS-12 (H400-450HD/HDS) [A236]; H16.00-22.00XM-12EC (H400-500HD/HDS-EC) [B214]; H8.00-12.00XM (H170-280HD) [F007, G007, H007]; H13.00-14.00XM (H300-330HD) [E019, F019, G019]; H16.00XM-6 (H360HD) [E019, F019, G019];...

  • Page 7: General

    1800 SRM 951 Description and Operation General This manual has description, operation, and repair pedal valve, two accumulators, oil cooler, two wet procedures for components of the brake system. disc brakes, park brake, and park brake valve. See Figure 1, Figure 2, and Figure 8. The main parts of the system are the hydraulic pump with charge valve, two brake pedals, brake Description and Operation...
  • Page 8 Description and Operation 1800 SRM 951 1. PUMP/CHARGE VALVE 8. RH BRAKE 2. ACCUMULATORS 9. LH BRAKE 3. BRAKE TREADLE 10. PRESSURE CHECK PORTS 4. OIL COOLER 11. HYDRAULIC TANK 5. PARK BRAKE 12. MANIFOLD 6. PARK BRAKE VALVE 13. MANIFOLD 7.
  • Page 9 1800 SRM 951 Description and Operation 1. PUMP/CHARGE VALVE 9. LH BRAKE 2. ACCUMULATORS 10. MANIFOLD 3. BRAKE TREADLE 11. MANIFOLD 4. OIL COOLER 12. HYDRAULIC TANK 5. PARK BRAKE 13. PRESSURE SWITCH 6. PARK BRAKE VALVE 14. PRESSURE CHECK PORTS 7.
  • Page 10 Description and Operation 1800 SRM 951 1. INNER BEARING 11. PLANETARY GEAR 2. WHEEL STUD 12. PLANETARY SPIDER 3. OUTER BEARING 13. WHEEL HUB 4. LOCK NUT 14. O-RING 5. PIN 15. FACE SEAL 6. MAGNETIC DRAIN PLUG 16. WET BRAKE DISC HOUSING 7.

  • Page 11: Pressure Switch Replacement

    1800 SRM 951 Brake Treadle Valve Repair Pressure Switch Replacement 1. Raise cab. See the section Operators Cab for WARNING your lift truck. Before disconnecting any hydraulic lines, 2. Put tags for identification on lines. See Figure 2. release pressure from hydraulic circuit as fol- Disconnect lines from switch.

  • Page 12: Clean And Inspect

    Parking Brake Valve Repair 1800 SRM 951 CLEAN AND INSPECT ASSEMBLE AND INSTALL 1. Install valve assembly using bolts that fasten WARNING valve assembly to floor plate of cab. Cleaning solvents are flammable and toxic and can cause skin irritation. When using clean- 2.

  • Page 13: Parking Brake Caliper Repair

    1800 SRM 951 Parking Brake Caliper Repair Parking Brake Caliper Repair REMOVE 5. Slowly release pressure from accumulator. Dis- connect hydraulic line at caliper. Put a cap on open line. WARNING Before disconnecting any hydraulic lines, WARNING release pressure from hydraulic circuit as fol- lows: Brake linings can contain dangerous fibers.
  • Page 14 Parking Brake Caliper Repair 1800 SRM 951 1. BRAKE HOUSING 14. SETSCREW 2. RETAINING RING 15. LOCKING NUT 3. PISTON STOP 16. NUT 17. COTTER PIN 4. PISTON 5. CAP 18. O-RING SEAL 6. 145MM LONG BOLTS 19. O-RING SEAL 7.

  • Page 15: Disassemble

    1800 SRM 951 Parking Brake Caliper Repair DISASSEMBLE NOTE: All mounting and setting work must be car- ried out on the brake when cold. Disassemble caliper to remove and service as neces- sary. 1. Remove cap. 2. Release lock nut and turn setscrew counterclock- INSPECT wise until ram comes to rest against face of pis- Inspect parts and bores for scratches.

  • Page 16: Brake Pad Repair

    Seals Repair 1800 SRM 951 Brake Pad Repair NOTE: The brake pads themselves are maintenance 2. Release lock nut and turn setscrew clockwise un- free. All that is required here is a check for damaged til it is flush with inside of piston. parts, as well as, inspection to ensure that the brake 3.

  • Page 17: Install

    1800 SRM 951 Service Brake Repair INSTALL NOTE: When replacing piston, sliding and sealing surfaces must be greased lightly using lubricating grease. CAUTION Verify mounting direction of seal rings, other- 1. Replace seals as needed. wise leaks may occur. 2. Replace remaining individual parts in reverse or- der of removal.

  • Page 18: 15. Brake Piston Housing

    Service Brake Repair 1800 SRM 951 1. BRAKE DISC HOUSING 13. BRAKE BLEEDER SCREW 2. PISTON 14. FORCED COOLING INLET PLUG 3. D-SEAL 15. BRAKE PISTON HOUSING 16. PISTON RETURN SPRING 4. D-SEAL 5. ADJUSTING SCREW 17. SHOULDER BOLT 6. ADJUSTING SCREW JAM NUT 18.
  • Page 19 1800 SRM 951 Service Brake Repair 1. SPINDLE 12. SUN GEAR 2. OIL SEAL 13. SUN GEAR THRUST WASHER 3. WHEEL HUB 14. LOCK 4. WHEEL STUD 15. MAGNETIC DRAIN PLUG 5. WHEEL HUB O-RING 16. RING GEAR HUB 6. OUTER BEARING 17.
  • Page 20 7. SUN GEAR 17. WET BRAKE PISTON HOUSING 8. SUN GEAR THRUST WASHER 18. SPINDLE 9. THRUST BUTTON 19. AXLE SHAFT 10. PLANETARY PINION SHAFT 20. OIL SEAL Figure 10. Wheel End Cross Section H8.00-12.00XM (H170-280HD), H16.00-22.00XM-12EC (H400-500HD/HDS-EC) and H16.00-18.00XM/XMS-12 (H400-450HD/HDS)
  • Page 21 1800 SRM 951 Service Brake Repair 1. MAGNETIC DRAIN PLUG 16. OUTER THRUST WASHER 2. SETSCREW 17. PLANETARY PINION SHAFT 3. PLANETARY SPIDER 18. OUTER BEARING CONE 4. THRUST BUTTON 19. OUTER BEARING CUP 5. SNAP RING 20. O-RING 6. PLANETARY SUN GEAR 21.

This manual is also suitable for:

H16.00-18.00xms-12H400-450hdH400-450hdsH400-500hdH400-500hds-ecH8.00-12.00xm ... Show all

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