Hyster F006 Service & Repair Manual
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Hyster F006 Service & Repair Manual

Hyster F006 Service & Repair Manual

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Hyster F006 (H135XL H155XL) Forklift

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  • Page 1 Hyster F006 (H135XL H155XL) Forklift...
  • Page 2 FRAME H6.00-7.00XL (H135-155XL) [F006, G006] PART NO. 897104 100 SRM 322...
  • Page 3 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.

  • Page 4: Table Of Contents

    Remove ................................Install ................................Engine Repair ..............................Remove ................................Install ................................Safety Labels ..............................Cab Repair................................Cab, Replace..............................Window, Replace ............................Windshield Wipers and Heater ........................This section is for the following models: H6.00-7.00XL (H135-155XL) [F006, G006] ©2003 HYSTER COMPANY...
  • Page 5 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 6 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...

  • Page 7: General

    100 SRM 322 Description General This section has the description of the frame and hood, overhead guard, and engine are under Coun- some connected parts. See Figure 1. Procedures for terweight Repair, Hood Repair, Overhead Guard Re- the removal and installation of the counterweight, pair, and Engine Repair.

  • Page 8: Counterweight Repair

    Counterweight Repair 100 SRM 322 Counterweight Repair REMOVE INSTALL 1. Connect a strap and lifting device to the coun- WARNING terweight. Lift the counterweight into position The lift truck must be put on blocks for some on the frame. Make sure the counterweight is in types of maintenance and repair.

  • Page 9: Hood Repair

    100 SRM 322 Overhead Guard Repair Hood Repair REMOVE 1. Loosen the capscrews at the mounts for the hood assembly. Put the hood assembly in a position Remove the hood (both sides) as an assembly. Re- so the center of the hood is in the center of the move the capscrews that hold the hood mount counterweight and overhead guard.

  • Page 10: Operator Restraint System Repair

    Operator Restraint System Repair 100 SRM 322 Legend for Figure 3 1. OVERHEAD GUARD 2. COWL 3. FRAME 4. RUBBER BUSHING Figure 3. Overhead Guard and Cab Mounting Operator Restraint System Repair The seat belt, hip restraint brackets, seat, and mounting are all part of the operator restraint sys- tem.

  • Page 11: Hydraulic Tank Repair

    100 SRM 322 Hydraulic Tank Repair Legend for Figure 4 Make sure the seat rails are not loose. See Figure 4. The seat rails must lock securely in position, but 1. SEAT BELT 4. SEAT BELT move freely when unlocked. The seat rails must be 2.

  • Page 12: Steam Method

    Hydraulic Tank Repair 100 SRM 322 the hose. If a metal nozzle is used, it must be made of Make sure that the path of the compressed air a material that does not make sparks. Make an elec- is away from all personnel. Wear protective trical connection between the nozzle and the tank.

  • Page 13: Fuel Tank Repair

    100 SRM 322 Radiator Repair Fuel Tank Repair REMOVE WARNING Do not use tools that can make sparks, heat, or WARNING static electricity. The vapors in the tank can The lift truck must be put on blocks for some cause an explosion. Clean all fuel spills. Make types of maintenance and repair.

  • Page 14: Engine Repair

    Engine Repair 100 SRM 322 Engine Repair REMOVE the flywheel. Put blocks under the output end of the transmission. Remove the capscrews that connect the engine to the flywheel housing. WARNING The lift truck must be put on blocks for some 11.
  • Page 15 100 SRM 322 Engine Repair 10. See Overhead Guard Repair, and install the over- Legend for Figure 5 head guard. Install the brake fluid reservoir on NOTE: A = 40 N•m (30 lbf ft) TORQUE the bracket. Install the hood. Connect the cables B = 56 N•m (41 lbf ft) TORQUE at the battery.

  • Page 16: Safety Labels

    See Figure 6. The label cannot plate must show the new capacity rating. Con- be moved after it touches the surface. Put the tact your dealer for Hyster lift trucks for a re- label on the surface. Make sure all air is removed placement nameplate.
  • Page 17 100 SRM 322 Safety Labels Figure 6. Label Positions...

  • Page 18: Cab Repair

    The cab has front and rear windshield 2. Have a dealer for Hyster lift trucks or a qualified wipers and a heater with a fan. The heater is on a supplier of glass, replace any damaged window mount on the instrument panel.
  • Page 19 100 SRM 322 Cab Repair 1. CAB FRAME ASSEMBLY 6. DOOR WINDOW (RH) 2. WIPER ASSEMBLY (FRONT) 7. DOOR ASSEMBLY (RH) 3. WINDSHIELD 8. REAR WINDOW 4. TOP WINDOW 9. SIDE WINDOW 5. WIPER ASSEMBLY (REAR) Figure 7. Cab...
  • Page 20 Cab Repair 100 SRM 322 Table 1. Material Specifications for Cab Windows Hyster Location of Material Specification Thickness Window Part No. 1375978 5.9 to 7.5 0.23 to 0.30 Front Clear Laminated Safety Glass per ANSI Z26.1 1319365 5.6 to 6.8 0.22 to 0.27...
  • Page 22 TECHNICAL PUBLICATIONS 100 SRM 322 11/03 (3/97)(4/90)(5/86) Printed in U.S.A.

This manual is also suitable for:

H135xlH155xl

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