Graco GLASCRAFT Indy Operation

Graco GLASCRAFT Indy Operation

Internal-mix low emission dispense gun

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Operation
Indy
Internal-Mix Low Emission Dispense Gun
For use with Polyester Resin, and Gel-Coat. For professional use only.
Maximum fluid working pressure:
2000 psi (14 MPa, 138 bar)
Maximum air pressure:
100 psi (0.7 MPa, 7 bar)
Important Safety Instructions
Read all warnings and instructions in
this manual. Save these instructions.
GC-1306S
ENG
II 2 G

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Summary of Contents for Graco GLASCRAFT Indy

  • Page 1 Operation Indy GC-1306S Internal-Mix Low Emission Dispense Gun For use with Polyester Resin, and Gel-Coat. For professional use only. Maximum fluid working pressure: 2000 psi (14 MPa, 138 bar) Maximum air pressure: 100 psi (0.7 MPa, 7 bar) Important Safety Instructions Read all warnings and instructions in this manual.
  • Page 2: Table Of Contents

    Important Safety Information ......5 Grounding ............6 Set-Up ............... 7 Parts ..............8 Pressure Relief Procedure ......14 Maintenance ........... 15 Accessories ........... 22 Technical Data ..........29 Graco Ohio Standard Warranty ....30 Graco Ohio Information ........ 30 GC-1306S...
  • Page 3: Warnings

    Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure- specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
  • Page 4 Use with equipment with pressurized aluminum parts only. Equipment may have aluminum parts that aren’t pres manufacturer’s replacement parts only. • This system is capable of producing XXXX psi. Use Graco replacement parts or accesso • Do not alter or modify equipment. ized - check with engineering. rated a minimum of XXXX psi.
  • Page 5: Important Safety Information

    Important Safety Information Methyl Ethyl Ketone Peroxide (MEKP) Current catalysts are premixed and do not require any diluents. GlasCraft strongly recommends that dilu- ents not be used. Diluants add to the possibility of con- Isocyanate Conditions MEKP is among the more hazardous materials •...
  • Page 6: Grounding

    Material Self-ignition NOTICE To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (isocy- Grounding anate) and component B (resin) parts. Some materials may become self-igniting if applied too thickly. Read material manufacturer’s warnings Foam Resins with 245 fa and material MSDS.
  • Page 7: Set-Up

    Set-Up Hose Attachment Attach the (stainless steel p/n 20190-00) catalyst hose to the catalyst inlet fitting on the back of the gun. Engage the trigger lock. If the optional fiberglass roving chopper is being used, attach the “red” chopper air line to the chopper air inlet fitting on the back of the gun.
  • Page 8: Parts

    Parts Indy Dispense Gun 23550-00 Standard Equipment Part Description Number 23550-00 Indy DISPENSE GUN USER MANUAL GC-1306 Repair Parts Kits: 23538-00 Maintenance Kit 23530-00 Complete Rebuild Kit Part Part Description Qty. Description Qty. Number Number A-63-19A O-RING A-63-19A O-RING A-78 VALVE SEAT E-135 MATERIAL SEAT...
  • Page 9 Parts 23550-00 Indy Dispense Gun Catalyst seat assembly p/n: 23544-00 Material seat assembly p/n: E-135 Material needle valve assembly p/n: 23545-00 GC-1306S...
  • Page 10 Parts 23550-00 Indy Dispense Gun GC-1306S...
  • Page 11 Parts 23550-00 Indy Dispense Gun 23546-00 resin check valve assembly. 23547-00 catalyst check valve assembly. 23016-02 solvent check valve body. C-327 air valve assembly. Night Plug Kit: 23553-00 GC-1306S...
  • Page 12 Parts 23550-00 Indy Dispense Gun GC-1306S...
  • Page 13 Parts 23550-00 Indy Dispense Gun Part Description Part Description PLUG,PIPE,SOC,1/16,SST 23515-00 RESISTOR,CATALYST 11021-41 O-RING,PTFE,2-006 23516-00 FITTING,NIPPLE,HEX,1/16NPT X 1/16N 13076-06 O-RING,EPR,2-006 23517-00 FITTING,REDUCER,NIPPLE,1/8X1/16NPT 13867-03 13867-05 O-RING,EPR,2-008 23518-00 VALVE,BALL,2-WAY,1/8NPTF BR O-RING,EPR,2-010 23519-00 SPACER,BLOCK,MIX 13867-07 O-RING,EPR,2-012 23520-00 FITTING,CATALYST,INDY 2 13867-09 O-RING,EPR,2-013 23521-00 PLUG,PLUG,RESIN,CHECK 13867-10 15845-01 TOOL,DRIVER,BALL,5/32...
  • Page 14: Pressure Relief Procedure

    Pressure Relief Procedure 4. Verify the trigger lock is in the locked position. To relieve fluid and air pressures: 1. Push down Yellow slide valve, P/N 21402-00 to bleed off air to system. Daily Maintenance It is recommended that the following service be per- 2.
  • Page 15: Maintenance

    Maintenance O-Ring Chart 13867-03 EPR O-Ring (BLACK) 13867-05 EPR O-Ring (BLACK) 13867-07 EPR O Ring (BLACK) 13867-09 EPR O-Ring (BLACK) 13867-10 EPR O- Ring (BLACK) 21044-02 Silicone O-Ring (ORANGE) CJ-136 Silicone O-Ring (ORANGE) CJ-137 Silicone O-Ring (ORANGE) A-63-19A Silicone O-Ring (ORANGE) CC-116 Silicone O-Ring...
  • Page 16 • Read material manufacturer’s warnings and material MSDS to know specific hazards and precautions related to isocyanates. • Maintenance Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventila- Parts Replacement Procedure tion in the work area. If sufficient ventilation is not •...
  • Page 17 Maintenance Needle & Pin Removal Procedures Remove needle collets. (3/8in. Wrench) Remove set screws. (5/64in. Hex Key) Remove needle guard. Remove pins. Remove needle assemblies. (9/16in. Wrench) GC-1306S...
  • Page 18 (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, Maintenance increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.
  • Page 19 Maintenance Needle & Pin Reassemble Procedure Reassemble the needle assemblies to the gun body. Lubricate the o-rings & use PTFE tape on the threads. Make sure the gun pins are lubricated and slide them into the gun block and can be seen between the gun block and the back side of the trigger and they both are exposed at the back of the gun block near the catalyst and resin needles.
  • Page 20 Maintenance Trigger & Needle Guard Readjustment Procedure If you trigger the gun and notice that one needle is activating before the other and not parallel, fine adjustment is needed. Using a 5/64in. hex key adjust the Set Screw which is NOT making gun pin contact when the gun is triggered.
  • Page 21 Maintenance Packing Nut Adjustment Procedure Adjust the packing nuts with a wrench. (3/8in. open end) Remove the trigger from gun. Slide it down and to the side. Slide the gun pins, p/n 23514-00 forward to allow access to the packing nuts. GC-1306S...
  • Page 22: Accessories

    Accessories Impingement Dispense Tips Part Min. Max. Min. Max. Orifice Number Width Width Output Output 23005- 16.5 0.040 10.02 0.050 15.5 6.36 12.23 0.060 7.31 11.01 8.53 10.58 0.070 12.5 0.080 10.28 13.03 0.090 11.49 12.36 0.040 4.01 9.16 0.050 5.71 10.23 18.5...
  • Page 23 Airless Dispense Tips Part Orifice Number LPA2-147-1525 0.015 1540 0.015 1825 0.018 1840 0.018 1850 0.018 2125 0.021 2140 0.021 2150 0.021 2325 0.023 2340 0.023 2350 0.023 2365 0.023 2640 0.026 2650 0.026 3125 0.031 3140 0.031 3150 0.031 3625 0.036 3640...
  • Page 24 Accessories 23570-00 Internal Mix Gel - Screw - on AAC Gun Head Kit 23570-00 ASSY. Part Description Number PLUG 11021-23 ELBOW FITTING 21464-00 23565-00 AIR ASSIST RING 23566-00 RETAINING RING 23571-00 AIR ASSIST NOZZLE BODY LPA2-147-2150 SPRAY TIP NOTE: Regulator assembly is required for AAC operation. AAC: Air Assist Containment GC-1306S...
  • Page 25 Accessories Regulator Assembly for 23570-00 Internal Mix Gel - Screw - on AAC Gun Head Kit REGULATOR ASSY. Part Description Number 3165 BALL VALVE ELBOW FITTING 4342-04 ELBOW FITTING 7884-07 8115-03 NIPPLE FITTING 9704-53 BLACK AAC TUBING REGULATOR 18199-02 GAUGE 18318-02 AAC DECAL 20182-00...
  • Page 26 Accessories Small Diameter Airless Tip 23002-00 22274-00 LPA 2-147-XXXX 20333-00 23502-00 Part Description Number GASKET 20333-00 TIP SPACER 22274-00 RETAINING NUT 23002-00 LPA2-147-XXXX SPRAY TIP 23502-00 GUN FRONT HOUSING GC-1306S...
  • Page 27 Accessories 23560-00 Internal Mix Gel Bolt - on AAC Gun Head Kit Part Description Number Part 21523-90 SPIRAL MIXING ELEMENT Description Number 23561-00 AIR ASSIST ADAPTER 23562-00 DUAL AIR ASSIST BODY 103C02-01 SET SCREW O-RING 23563-00 AIR ASSIST NEEDLE 7606-02 23564-00 AIR ASSIST SEAL SHOULDER SCREW...
  • Page 28 Notes GC-1306S...
  • Page 29: Technical Data

    Technical Data Category Data Maximum Fluid Working Pressure 2000 psi (14 MPa, 138 bar) Maximum Air Inlet Pressure 100 psi (0.7 MPa, 7 bar) Dependent of spray tip Typical Flow Rate of Pattern Guns Maximum Fluid temperature 100° F (38° C) Air Inlet Size (Chopper) 1/4-18 NPS Male A Component (Catalyst) Inlet Size...
  • Page 30: Graco Ohio Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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