Graco InvisiPac GS35 Plug-Free Instructions-Parts List Manual
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Graco InvisiPac GS35 Plug-Free Instructions-Parts List Manual

Graco InvisiPac GS35 Plug-Free Instructions-Parts List Manual

Hot melt applicator
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Instructions-Parts
InvisiPac® GS35 Plug-Free™
3A2805K
Hot Melt Applicator
N
o r d i s p e n s i n g h o t m e l t a d h e s i v e . o r p r o f e s s i o n a l u s e o n l y . N o t f o r u s e i n w a t e r w a s h
e n v i r o n m e n t s .
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i n s t r u c t i o n s .
5 0 0 p s i ( 0 . 3 M P a , 0 3 b a r ) M a x i m u m
W o r k i n g F l u i d P r e s s u r e
8 0 p s i ( 0 . 5 M P a , 5 . 5 b a r ) M a x i m u m A i r
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e e p a g e 6 f o r m o d e l s a n d
a p p r o v a l i n f o r m a t i o n .
PROVEN QUALITY. LEADING TECHNOLOGY.
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Summary of Contents for Graco InvisiPac GS35 Plug-Free

  • Page 1 Instructions-Parts InvisiPac® GS35 Plug-Free™ 3A2805K Hot Melt Applicator o r d i s p e n s i n g h o t m e l t a d h e s i v e . o r p r o f e s s i o n a l u s e o n l y . N o t f o r u s e i n w a t e r w a s h e n v i r o n m e n t s .

  • Page 2: Table Of Contents

    Contents W a r n i n g s ............3 C h e c k M o d u l e .

  • Page 3: Warnings

    Warnings Warnings T h e f o l l o w i n g w a r n i n g s a r e f o r t h e s e t u p , u s e , g r o u n d i n g , m a i n t e n a n c e , a n d r e p a i r o f t h i s e q u i p m e n t . T h e e x c l a m a t i o n p o i n t s y m b o l a l e r t s y o u t o a g e n e r a l w a r n i n g a n d t h e h a z a r d s y m b o l s r e f e r t o p r o c e d u r e - s p e c i fi...
  • Page 4 Warnings WARNING F R E A N D E X P L O S O N H A Z A R D F l a m m a b l e f u m e s , s u c h a s s o l v e n t a n d p a i n t f u m e s , i n c a n i g n i t e o r e x p l o d e .
  • Page 5 Approvals WARNING T O X C F L U D O R F U M E S H A Z A R D T o x i c fl u i d s o r f u m e s c a n c a u s e s e r i o u s i n j u r y o r d e a t h i f s p l a s h e d i n t h e e y e s o r o n s k i n , i n h a l e d , o r s w a l l o w e d .

  • Page 6: Models

    Models Models Low Profile - Dual A l l m o d e l s u s e a 2 4 0 V h e a t e r . A d d i t i o n a l c o n fi...

  • Page 7: Component Identification

    Component Identification Component Identification D i s p e n s e m o d u l e F l u i d o u t l e t / n o z z l e ( 3 / 8 – 2 4 ) F l u i d fi...

  • Page 8: Overview

    Overview Overview Grounding T h e v a l v e u s e s t h e a i r - o p e n e d , s p r i n g c l o s e d m o d e o f o p e r a t i o n .

  • Page 9: Installation

    Installation Installation Mounting 2 . C o n n e c t t h e c o r d s e t ( M ) t o t h e h o s e . 3 . C o n n e c t t h e h o s e i n l e t t o t h e m e l t e r s y s t e m NOTICE o u t l e t .
  • Page 10 Installation Connect Triggering Device 2 . I n s e r t a s m a l l s c r e w d r i v e r w h e r e t h e m o u n t i n g s c r e w w a s r e m o v e d a n d g e n t l y p r e s s t h e e l e c t r i c a l c o n n e c t o r ( P ) o u t o f t h e e l e c t r i c a l I d e n t i f y i f y o u r m o d e l u s e s a 2 4 V D C o r 1 1 0 V A C...
  • Page 11 Installation Flush 1 . D i s c o n n e c t o r t u r n o f f t h e d e v i c e w h i c h t r i g g e r s t h e s o l e n o i d v a l v e .
  • Page 12 Operation Operation Pressure Relief Procedure F o l l o w t h e P r e s s u r e e l i e f P r o c e d u r e w h e n e v e r y o u s e e t h i s s y m b o l . M a t e r i a l i n s i d e t h e m o d u l e a n d h o s e m a y s t i l l b e n e a r s e t p o i n t t e m p e r a t u r e .
  • Page 13 Maintenance Maintenance M a t e r i a l i n s i d e t h e a p p l i c a t o r c a n b e n e a r s e t p o i n t t e m p e r a t u r e .
  • Page 14 Troubleshooting Troubleshooting P r o b l e m C a u s e S o l u t i o n N o a d h e s i v e o r i n c o r r e c t D e b r i s i n m a n i f o l d fi...
  • Page 15 Troubleshooting P r o b l e m C a u s e S o l u t i o n G u n w i l l n o t h e a t H e a t e r f a i l u r e C h e c k a n d r e p l a c e h e a t e r c a r t r i d g e .
  • Page 16 Troubleshooting P r o b l e m C a u s e S o l u t i o n A d h e s i v e o u t o f a l l m o d u l e s S o l e n o i d v a l v e f a i l u r e C h e c k a n d r e p l a c e s o l e n o i d v a l v e .

  • Page 17: C O N N E C T T R I G G E R I N G D E V I C

    Troubleshooting Check Heater T a b l e 1 2 4 W 0 8 7 , P t 1 0 0 ( 3 8 5 ) R T D C o r d s e t P i n D e s c r i p t i o n C h e c k t h e c o n t i n u i t y o f t h e h e a t e r t o v e r i f y p r o p e r r e s i s t a n c e .
  • Page 18 Troubleshooting Check Thermal Cutoff T h e r m a l C u t o f f I f w o r k i n g p r o p e r l y , t h e c u t o f f w i l l t r i p a t 4 5 0 ° F ( 2 3 2 °...
  • Page 19 Repair Repair Required Tools • P h i l l i p s s c r e w d r i v e r • F l a t b l a d e s c r e w d r i v e r •...

  • Page 20: Note

    Repair Replace Heater Cartridge 2 . U s e a P h i l l i p s s c r e w s d r i v e r t o r e m o v e t h e f o u r s c r e w s ( 1 5 ) a n d m a n i f o l d c o v e r p l a t e ( 5 2 ) .
  • Page 21 Repair Wiring Diagram Thermal Cutoff Note S l i m ( 2 4 U 0 2 1 – 2 4 U 0 2 6 ) a n d L o w P r o fi l e D u a l ( 2 4 U 0 2 6 – 2 4 U 0 3 2 ) a p p l i c a t o r s u s e o n e h e a t e r ( 3 ) . 3 A 2 8 0 5 K Get other manuals https://www.bkmanuals.com...
  • Page 22 Repair Replace Cordset e m o v e t h e T D ( ) f r o m t h e m a n i f o l d ( 1 ) . Note S e e F i g 1 4 , p a g e 2 4 i f t h e O n g u n s t h a t a r e n o t l o w p r o fi...
  • Page 23 Repair NOTICE 1 0 . e i n s t a l l t h e g r o u n d l e a d o n t o t h e m a n i f o l d ( 1 ) . Note T o p r e v e n t r e m o v i n g w i r e i n s u l a t i o n o r d i s c o n n e c t i n g w i r e s , d o n o t p i n c h a n y w i r e s...
  • Page 24 Repair Replace Solenoid Valve NOTICE D o n o t a l l o w a d h e s i v e t o e n t e r t h e a i r p o r t s , 1 .
  • Page 25 Notes Notes 3 A 2 8 0 5 K Get other manuals https://www.bkmanuals.com...
  • Page 26 Parts Parts Single GS35 A p p l y a n t i - s e i z e t o fi r s t 1 / 2 i n . o f t h r e a d s . T o r q u e A p p l y t h r e a d s e a l a n t t o t h r e a d s .
  • Page 27 Parts a b l e 3 S i n g l e G S 3 5 Q u a n t i t y R e f P a r t D e s c r i p t i o n 2 4 P 0 7 3 2 4 P 0 7 4 2 4 P 2 4 6 2 4 P 2 9 9 2 4 P 3 0 0 2 4 P 3 0 7 - - - H O U S I N G , s i n g l e...
  • Page 28 Parts DUAL GS35 A p p l y a n t i - s e i z e t o fi r s t 1 / 2 i n . o f t h r e a d s . T o r q u e A p p l y t h r e a d s e a l a n t t o t h r e a d s .

  • Page 29: O P E R A T I O

    Parts a b l e 4 D u a l G S 3 5 R e f P a r t D e s c r i p t i o n 2 4 P 0 7 5 2 4 P 0 7 6 2 4 P 2 4 7 2 4 P 3 0 1 2 4 P 3 0 2 2 4 P 3 0 8 - - - H O U S I N G , d u a l ●...
  • Page 30 Parts Quad GS35 2 4 P 0 7 7 T y p e I S h o w n A p p l y a n t i - s e i z e t o fi r s t 1 / 2 i n . o f t h r e a d s . T o r q u e A p p l y t h r e a d s e a l a n t t o t h r e a d s .

  • Page 31: K I T S A N D A C C E S S O R I E

    Parts a b l e 5 Q u a d G S 3 5 W i t h 0 . 8 8 i n . S p a c e d M a n i f o l d ( y p e I ) Q u a n t i t y 2 4 P 0 7 7 2 4 P 0 7 8 2 4 P 2 5 0 2 4 P 3 0 3 2 4 P 3 0 4 2 4 P 3 0 9 D e s c r i p t i o n...
  • Page 32 Parts a b l e 6 Q u a d G S 3 5 w i t h 1 . 5 i n . S p a c e d M a n i f o l d ( y p e I I ) Q u a n t i t y 2 4 P 0 7 9 2 4 P 0 8 0...
  • Page 33 Parts Notes 3 A 2 8 0 5 K Get other manuals https://www.bkmanuals.com...
  • Page 34 Parts Slim GS35 A p p l y a n t i - s e i z e t o fi r s t 1 / 2 i n . o f t h r e a d s . T o r q u e A p p l y t h r e a d s e a l a n t t o t h r e a d s .
  • Page 35 Parts a b l e 7 S l i m G S 3 5 Q u a n t i t y R e f P a r t D e s c r i p t i o n 2 4 U 0 2 1 2 4 U 0 2 2 2 4 U 0 2 3...
  • Page 36 Parts Low Profile Dual GS35 A p p l y a n t i - s e i z e t o fi r s t 1 / 2 i n . o f t h r e a d s . T o r q u e A p p l y t h r e a d s e a l a n t t o t h r e a d s .
  • Page 37 Parts a b l e 8 L o w P r o fi l e D u a l G S 3 5 Q u a n t i t y D e s c r i p t i o n R e f P a r t 2 4 U 0 2 7 2 4 U 0 2 8 2 4 U 0 2 9 2 4 U 0 3 0 2 4 U 0 3 1 2 4 U 0 3 2...
  • Page 38 Parts Q u a n t i t y R e f P a r t D e s c r i p t i o n 2 4 U 0 2 7 2 4 U 0 2 8 2 4 U 0 2 9 2 4 U 0 3 0 2 4 U 0 3 1 2 4 U 0 3 2 K I T , T H E R M A L U T O F F ( i n c l u d e s 2 4 V 7 9 4 5 2 a - 5 2 c )
  • Page 39 Parts Notes 3 A 2 8 0 5 K Get other manuals https://www.bkmanuals.com...
  • Page 40 Parts Low Profile Quad GS35 A p p l y a n t i - s e i z e t o fi r s t 1 / 2 i n . o f t h r e a d s . T o r q u e A p p l y t h r e a d s e a l a n t t o t h r e a d s .
  • Page 41 Parts a b l e 9 L o w P r o fi l e Q u a d G S 3 5 Q u a n t i t y 2 4 U 0 3 3 2 4 U 0 3 4 2 4 U 0 3 5 2 4 U 0 3 6 2 4 U 0 3 7 2 4 U 0 3 8...
  • Page 42 Parts Q u a n t i t y 2 4 U 0 3 3 2 4 U 0 3 4 2 4 U 0 3 5 2 4 U 0 3 6 2 4 U 0 3 7 2 4 U 0 3 8 R e f P a r t D e s c r i p t i o n...
  • Page 43 Parts Solenoid Valve Kits 24P239, 24 VDC Solenoid Valve 24P240, 110 VAC Solenoid Valve A p p l y t h r e a d s e a l a n t t o t h r e a d s . R e f P a r t D e s c r i p t i o n...
  • Page 44 Kits and Accessories Kits and Accessories Module Replacement Heater Cartridges H e a t e r c a r t r i d g e s f o r s i n g l e , d u a l , a n d q u a d 2 4 P 2 4 1 m a n i f o l d s w i t h b u t t s p l i c e s , t a p e , a n d t u b i n g .
  • Page 45 Kits and Accessories Mufflers Mounting Clamp Kits S e e M o d e l s , p a g e 6 , f o r m o d e l n u m b e r s . 2 4 P 2 8 2 I n c l u d e s t w o m u f fl...
  • Page 46 Dimensions Dimensions Single, Dual, and Quad GS35 24P075 Shown 0.72 in. 0.79 in. (18.16 mm) (20.0 mm) 4.24 in. (107.7 mm) 3.63 in. (92.2 mm) 1.14 in. 1.00 in. (28.96 mm) (25.4 mm) 3.07 in. (77.98 mm) 3.94 in. (100.1 mm) 24P077 Type I Shown 24P079 Type II Shown 0.5 in.
  • Page 47 Dimensions Slim GS35 ( 2 4 U 0 2 1 - 2 4 U 0 2 6 ) 2 4 U 0 2 1 S h o w n 11.68 in. (296.67 mm) 0.79 in. (20.0 mm) 2.41 in. (61.21 mm) 5.01 in.
  • Page 48 Dimensions Low Profile Double GS35 ( 2 4 U 0 2 7 - 2 4 U 0 3 3 ) 2 4 U 0 2 7 S h o w n 11.69 in. (296.93 mm) 0.79 in. (20.1 mm) 3.18 in. (80.77 mm) 1.5 in.
  • Page 49 Dimensions Low Profile Quad GS35 ( 2 4 U b o b 0 3 3 - 2 4 U 0 3 8 ) 2 4 U 0 3 3 S h o w n 11.69 in. (296.93 mm) 0.79 in. (20.1 mm) 3.18 in.
  • Page 50 Technical Data Technical Data n v i s i P a c G S 3 5 P l u g - F r e e H o t M e l t A d h e s i v e A p p l i c a t o r M e t r i c S p e e d >...
  • Page 51 Notes Notes 3 A 2 8 0 5 K Get other manuals https://www.bkmanuals.com...

  • Page 52: G R A C O E X T E N D E D W A R R A N T

    Graco Extended Warranty G r a c o w a r r a n t s a l l e q u i p m e n t r e f e r e n c e d i n t h i s d o c u m e n t w h i c h i s m a n u f a c t u r e d b y G r a c o a n d b e a r i n g i t s n a m e t o b e f r e e f r o m d e f e c t s i n m a t e r i a l a n d w o r k m a n s h i p o n t h e d a t e o f s a l e t o t h e o r i g i n a l p u r c h a s e r f o r u s e .

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